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Table of Contents
Summary of Contents for FSI PT-4000H
- Page 1 PT-4000H Operating Instructions MKT-02 1/13...
- Page 2 PT-4000H Rivet Capacity The PT-4000H-1 pulls most all pull style blind rivets including CherryMax® and Cherry “A” Max® thru 1/4” diameter in all materials and Blind Bolts and Maxibolts® thru 1/4” diameter. Equipment/Accessories Wrench: SW 12 (covers nosepiece compartment) Suspension Loop:...
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Page 3: Starting Procedure
Remove the battery (#40) from the tool housing. Warranty There is a 12 month warranty from the day of delivery on the PT-4000H-1. Damages caused by common wearing, overloading or improper usage or handling are excluded from the warranty. Damages caused by material or manufacturing faults will be covered by this warranty and will be repaired or replaced at no cost. - Page 4 If batteries have to be replaced, the following instructions should be followed: Return used batteries to your supplier or FSI for recycling. Under no circumstances should nickel-metal batteries be discarded as normal waste which might be burned or exposed to...
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Page 5: Troubleshooting
Troubleshooting Blind Rivet Cannot be Set Causes Remedy Depleted battery charge Recharge, if necessary replace Jaws dirty or worn Clean and lubricate or replace Jaw pusher spring weak Tighten When trigger is pressed, no function Replace (red indicator light shows) No Spent Mandrel Discharge Remedy Causes... -
Page 6: Maintenance Instructions
Warranty repairs are carried out by the manufacturer only. Repairs outside the warranty period should only be carried out by trained personnel. The following instructions must be strictly adhered to, as assembly or adjustment errors may cause major damage to the PT-4000H-1. Repair Tools & Lubricant... - Page 7 (#11) in jaw housing (#12) and screw this onto jaw housing coupler (#7) using open end wrench SW 17mm. Screw head (#13) on using open end wrench SW 27mm. Assembly of the PT-4000H-1 The sub-assemblies and other parts should be put into tool housing half (#1) containing the nosepiece bracket as follows: To install drive system (#42), slip the bushing (#20) onto the shorter end of the pinion shaft (#4) while ensuring that the snap ring (#5) in pressed to the gear.
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Page 8: Stroke Adjustment
Stroke Adjustment Turn gear of pinion shaft until distance “A” measures 0.118” -See Parts Drawing. Then insert battery (#40) correctly in tool housing. ATTENTION: Positive pole of battery (#40) must be at top to avoid damage of electronic control unit (#26). While trigger is pressed, magnet holder (#27) must be adjusted in slot of electronic control until red indicator light goes on. -
Page 9: Safety Notes
Do not discard batteries into water or fire as danger of explosion exists. Any used battery be disposed of in accordance with environmental regulations. Do not use the PT-4000H-1 for any function other than riveting, especially not as a hammer. - Page 10 Item Part No. Description Item Part No. Description F3014 Tool Housing, complete F3091 Nosepiece Holder F3189 Ball screw drive, assembled F3834 Nosepiece Wrench F3185 Drive bearing, complete F3282 Spent Mandrel Canister F3193 Power transfer gear F-3001A 12v Battery Pack F3753 Snap ring F-4000A Battery Charger, 110v...
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