Ignite B6A800101 Operation & Maintenance Manual

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

Operation & Maintenance Manual

Sweeper

Sweeper 72" S/N: B6A800101 & Above

Printed in USA

7513187enUS (A)

Original Instructions

March 2023

Table of Contents

Summary of Contents for Ignite B6A800101

Page 3: Table Of Contents
TABLE OF CONTENTS FOREWORD ................................3 MANUFACTURER ............................. 3 North America ............................... 3 SERIAL NUMBER LOCATION ........................... 3 Attachment Serial Number ..........................3 ATTACHMENT IDENTIFICATION ........................4 FEATURES AND ACCESSORIES ........................4 Standard Items .............................. 4 Options And Accessories..........................4 SAFETY AND TRAINING RESOURCES ........................
Page 4 TABLE OF CONTENTS MAINTENANCE SAFETY WARNINGS ......................28 TROUBLESHOOTING ............................. 29 Troubleshooting Chart........................... 29 REMOVING AND INSTALLING THE BRISTLES ....................30 REMOVING AND INSTALLING THE CHAIN ..................... 33 REMOVING AND INSTALLING THE CUTTING EDGE ..................35 LUBRICATION LOCATIONS ..........................36 ATTACHMENT STORAGE AND RETURN TO SERVICE ...................
Page 5: Foreword
FOREWORD MANUFACTURER SERIAL NUMBER LOCATION North America Attachment Serial Number Ignite Attachments Figure 1 2741 20th Avenue South Moorhead, MN 56560 C208295 Always use the serial number (Item 1) when requesting service information or when ordering parts. Early or later...
Page 6: Attachment Identification
Polypropylene Bristles • Reversible Cutting Edge Options And Accessories Below is a list of Options and Accessories available for your attachment. See your Ignite Attachments dealer for other available options and accessories. • Gutter Brush (Right side only) C209917a Ref.
Page 7: Safety And Training Resources
SAFETY AND TRAINING RESOURCES SAFETY INSTRUCTIONS • Make sure all the machine controls are in the neutral position before starting the machine. Safe Operation Is The Operator’s • Operate the attachment only from the operator’s Responsibility position. • Operate the attachment according to the Operation Safety Alert Symbol &...
Page 8: Silica Dust Exposure
SAFETY AND TRAINING RESOURCES Silica Dust Exposure FIRE PREVENTION NA3505 Maintenance The machine and some attachments have components that are at high temperatures under normal operating NA3504 conditions. The primary source of high temperatures is the engine and exhaust system. The electrical system, if Silica dust can cause lung disease and is known to the damaged or incorrectly maintained, can be a source of state of California to cause cancer.
Page 9: Fueling
SAFETY AND TRAINING RESOURCES leaks. Hydraulic tubes and hoses must be properly routed Dust generated from repairing nonmetallic parts such as and have adequate support and secure clamps. Tighten hoods, fenders, or covers can be flammable or explosive. or replace any parts that show leakage. Repair such components in a well-ventilated area away from open flames or sparks.
Page 10: Publications And Training Resources
Ignite Attachments product. Access them online at Igniteattachments.com. Operation & Maintenance Figure 2 Manual Complete instructions on the correct operation and the routine maintenance of your attachment. 7513187 C219947 For the latest information on products and Ignite Attachments, visit our website at www.igniteattachments. com.
Page 11: Attachment Signs (Decals)
Figure 3 C214930b Follow the instructions on all the attachment signs (decals) that are on the attachment. Replace any damaged attachment signs and be sure they are in the correct locations. Attachment signs are available from your Ignite Attachments representative.
Page 12 SAFETY AND TRAINING RESOURCES REF. DECAL HAZARD AND INSTRUCTIONS (IF APPLICABLE) Warning Decal (7130144) This decal is located on the sides of the sweeper. WARNING GENERAL HAZARD Flying objects and rotating parts can cause injury or death. • Stay at least 3m (10ft) away. •...
Page 13: Operating Instructions
OPERATING INSTRUCTIONS DAILY INSPECTION Figure 5 Inspecting The Attachment Mounting Frame Figure 4 NA3448a • Lower down the quick coupler levers until they are fully engaged in the locked position [Figure 5] (wedges fully extended through the attachment C208294a mounting frame holes). Inspect the attachment wedge mounts (Item 1), mounting The levers and wedges must move freely [Figure 5].
Page 14: Gutter Brush Operation (If Equipped)
[Figure 7]. • Keep all fasteners tight. • Look for cracked welds. • Contact your Ignite Attachments representative for replacement parts. • Lubricate the wedges. C210207a Lower the gutter brush arm (Item 1) [Figure 9] into the operating position.
Page 15: Operating Procedure With Loaders
The chart shows the approved sweeper model for machines based on hydraulic flow and pressure. Warranty on this attachment is void if used on a non- approved carrier. Contact your Ignite Attachments representative for a current list of approved carriers. WARNING...
Page 16: Entering And Exiting The Machine
OPERATING INSTRUCTIONS Figure 13 Figure 14 C213364a NOTE: If the couplers (Item 2) were removed, reinstall at this time [Figure 14]. To change the removable hose guide (Item 1) [Figure 14] orientation, slide the removable hose guide off the hoses. Figure 15 C213363c Shown is the removable hose guide (Item 1) [Figure 12]...
Page 17: Installing The Attachment
OPERATING INSTRUCTIONS Figure 16 Figure 17 C216077a NA3445A Pull the quick coupler levers up until they are fully • Use the attachment / implement steps (if equipped), grab handles, and safety treads (on the machine and raised (wedges fully raised) [Figure 17]. frame) to get in and out of the machine, maintaining a three-point contact at all times [Figure 16].
Page 18 OPERATING INSTRUCTIONS Figure 19 Figure 20 NA3448A NA3447a Push down on the quick coupler levers until they are Tilt the quick coupler backward until the attachment fully engaged in the locked position [Figure 20] is slightly off the ground [Figure 19]. (wedges are fully extended through the attachment mounting frame holes).
Page 19 OPERATING INSTRUCTIONS Figure 22 WARNING CRUSHING HAZARD Failure to secure attachment coupler wedges can allow attachment to come off and cause serious injury or death. Both wedges must extend through the holes in the attachment mounting frame. Levers must be fully down and locked.◂...
Page 20 OPERATING INSTRUCTIONS Figure 24 Operate the powered quick coupler until the levers are fully engaged in the locked position [Figure 25] (wedges fully extended through the attachment mounting frame holes). If both levers do not engage in the locked position, see your machine dealer or representative for maintenance.
Page 21: Hydraulic Quick Couplers
OPERATING INSTRUCTIONS Rotate the attachment hydraulic hoses as needed so WARNING the hoses are not twisted or contacting any moving parts of the machine or attachment. GENERAL HAZARD Failure to follow instructions can cause serious With the twist(s) removed from the hydraulic hoses, injury or death.
Page 22: Control Functions
OPERATING INSTRUCTIONS When the attachment is not connected to the machine, WARNING install the removable hose guide (Item 1) onto the storage post (Item 2) [Figure 27] (if equipped). BURN HAZARD Hydraulic fluid, tubes, fittings and quick couplers can Control Functions get hot when running machine and attachments / implements.
Page 23 OPERATING INSTRUCTIONS Operating On Slopes With A Full Attachment Figure 29 WARNING GENERAL HAZARD Contact with equipment can cause serious injury or death. Keep all bystanders 6 m (20 ft) away from equipment when operating.◂ W-2268 WARNING GENERAL HAZARD Failure to follow instructions can cause serious injury or death.
Page 24 OPERATING INSTRUCTIONS Figure 31 Figure 32 C208773b Figure 33 NA15867A • With an empty attachment, drive up or down the slope with the heavy end toward the top of the slope [Figure 30] and [Figure 31]. Sweeper Operation WARNING IMPACT AND INJECTION HAZARDS Flying debris or pressurized fluids can cause serious injury or death.
Page 25 OPERATING INSTRUCTIONS Figure 34 11. A 50 – 76 mm (2 – 3 in) pattern is recommended for ground contact and allows the tips or ends of the bristles to dig and break up the debris then throw the debris off the pavement into the bucket . 12.
Page 26: Removing The Attachment
OPERATING INSTRUCTIONS NOTE: Prevent excessive tilt-back operation to prevent WARNING collision between sweeper attachment and hose connections on a coupler. PINCHING HAZARD Failure to follow instructions can cause serious Removing The Attachment injury. Keep fingers and hands out of pinch points when Removing With Non-powered Machine Quick Coupler latching and unlatching the attachment quick coupler.◂...
Page 27: Lifting The Attachment
OPERATING INSTRUCTIONS Figure 39 LIFTING THE ATTACHMENT NOTE: Use webbed strapping that is in good condition and of adequate size to lift the attachment. Figure 41 NA3453A Operate the powered quick coupler until the levers are fully raised (wedges fully raised) [Figure 39]. Figure 40 C215568a •...
Page 28: Transporting The Attachment On Atrailer
OPERATING INSTRUCTIONS TRANSPORTING THE ATTACHMENT ON A • Combine the loops of the webbed strapping through the wedge holes (Item 2) [Figure 42] to attach to TRAILER lifting device. Fastening The Attachment On A Trailer NOTE: Use restraints that are in good condition and of adequate size to lift the attachment.
Page 29: Transporting The Attachment And Machine On A Trailer
OPERATING INSTRUCTIONS TRANSPORTING THE ATTACHMENT AND MACHINE ON A TRAILER Transporting The Attachment And Machine On A Trailer Be sure the transport and towing vehicles are of adequate size and capacity for weight of machine and attachment combination. WARNING INSTABILITY HAZARD Wood ramps can break and cause personal injury.
Page 30: Preventive Maintenance
MAINTENANCE SAFETY WARNINGS • Never service the attachment / implement without instructions. Read and understand the Operation & Maintenance Manual and safety signs (decals) on machine. • Follow warnings and instructions in manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.
Page 31: Troubleshooting
PREVENTIVE MAINTENANCE TROUBLESHOOTING Troubleshooting Chart WARNING INSUFFICIENT INSTRUCTIONS HAZARD Untrained operators or failure to follow instructions can cause serious injury or death. • Read and understand the Operation & Maintenance Manual and decals on machine. • Follow warnings and instructions in the manuals when making repairs, adjustments or servicing.
Page 32: Removing And Installing The Bristles
PREVENTIVE MAINTENANCE Problem Cause Correction Drive chain damaged or Chain connecting link broken. (The chain link is Replace chain link. broken. used as a mechanical fuse and is meant to break to avoid chain damage or other component damage.) Sprockets out of alignment. Align sprockets.
Page 33 PREVENTIVE MAINTENANCE Figure 47 Figure 49 C209977a • Remove three bolts (Item 1) [Figure 49] for the drum bearing. Repeat the procedure on the opposite side of the sweeper. Figure 50 C209977a • Remove the removable chain link (Item 1) and remove the drive chain [Figure 47].
Page 34 PREVENTIVE MAINTENANCE Figure 51 Figure 53 C209960 NA20977b • Remove set screw (Item 1) and tension ring (Item 2), • Begin with two propylene bristle sections (Item 1) then remove the end plate (Item 3) [Figure 51] from installed side by side. Install a spacer (Item 2), a the drum assembly.
Page 35: Removing And Installing The Chain
Inside the chain [Figure 56] to allow slack in the chain.) cover is an extra chain link in case of a damaged or a lost link. Contact your Ignite Install the new drive chain. Attachments representative for replacement parts.
Page 36 PREVENTIVE MAINTENANCE The two sprockets (Item 1) [Figure 56] must be Figure 58 aligned. Measure from the sweeper frame to the center of the sprocket tooth. Both sprockets need to be 35 mm for chain alignment and to prevent premature chain wear. Figure 57 If the sprockets need to be adjusted for proper alignment, loosen the two set screws (Item 1)
Page 37: Removing And Installing The Cutting Edge
PREVENTIVE MAINTENANCE REMOVING AND INSTALLING THE CUTTING Figure 61 EDGE Removing and Installing the Cutting Edge Figure 59 C210205a • Install all mounting bolts (Item 1) [Figure 61]. NOTE: Installation: Tighten bolts to 65 - 70 ft-lbs torque. C210203 • Remove all bolts (Item 1) and remove the reversible cutting edge (Item 2) [Figure 59].
Page 38: Lubrication Locations
PREVENTIVE MAINTENANCE LUBRICATION LOCATIONS ATTACHMENT STORAGE AND RETURN TO SERVICE IMPORTANT Attachment Storage ENVIRONMENTAL HAZARD Sometimes it may be necessary to store your attachment Fluids such as engine oil, hydraulic fluid, coolants, for an extended period of time. Below is a list of items to grease, etc.
Page 39: Sweeper Specifications
SWEEPER SPECIFICATIONS Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice. Figure 63 NA3992a Description SWEEPER 72” Sweeping Width (A) 72.8” Overall Width (B) 76” Overall Length (C) 58.7” Height (D) 24.8” Weight 1030 lbs Bucket Capacity 8.8 ft³...
Page 40: Warranty
WARRANTY ATTACHMENT / IMPLEMENT WARRANTY A statement explaining the terms and conditions of the warranty coverage that applies to your attachment / implement is available by visiting Igniteattachments.com.
Page 41 ALPHABETICAL INDEX attachment dimensions..........37 hydraulic quick couplers attachment identification ..........4 with loaders ............. 19–20 attachment signs............9 attachment storage ...........36 installing attachment non-powered machine quick coupler .......15 powered machine quick coupler ......17 bristles installation.............30 removal..............30 lifting the attachment ..........25 lubrication locations call before you dig ............5 lubricating the attachment........36 chain...
Page 42 ALPHABETICAL INDEX warranty ..............38 welding safety .............7...
Page 44 WARNING Cancer and Reproductive Harm. This product can expose you to chemicals including lead and lead compounds, mineral oils, and phthalates which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov. Ignite Attachments®. All rights reserved.