Maxima GENEMAX 7000 IS User Manual
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Maxima GENEMAX 7000 IS User Manual

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GENEMAX 7000 IS
User Manual
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  • Page 1 GENEMAX 7000 IS User Manual SERIAL NUMBER M...
  • Page 3 INVERTER GENERATOR Owner's Manual GENEMAX 7000 IS Tips-read this manual carefully before operating this generator.
  • Page 4 GENEMAX 7000 IS...
  • Page 5 GENEMAX 7000 IS Save this operating manual properly and carry it with the generator for the convenience of emergency query in the future. This manual constitutes one permanent element of the generator. This manual shall be provided along with the generator set when you lend or resell it.

  • Page 6: Table Of Contents

    GENEMAX 7000 IS Contents Foreward of a Safety Information 08-13 02-07 Control Function this 14-25 08-19 Pre-oparation 26-27 20-21 Operation 28-32 22-26 of t Application Range Maintenance 34-44 28-38 Accessories Installation It is Transporting Storage 41-42 Troubleshooting P arameters 13 Electrical Schematic Diagram...

  • Page 7: Foreward

    GENEMAX 7000 IS Foreward Inverter Generator Owner's Manual Foreward Thank you for purchasing a generator. We recommend that the operator read this manual carefully before use this generator, and fully comprehend all requirements and operating procedure concerning the generator. In case of any questions about this manual, contact the recent authorized dealer for startup, operation, maintenance program and so on.

  • Page 8: Safety Information

    GENEMAX 7000 IS Safety Information Inverter Generator Owner's Manual Safety Information DANGER Do not use it indoors. DANGER Keep the machine clean and avoid spilt combustibles including gasoline on it. WARNING Do not use it in a wet condition.
  • Page 9 GENEMAX 7000 IS Safety Information Inverter Generator Owner's Manual WARNING Turn the generator “OFF'' when add fuel. WARNING Don't add fuel near the flammable thing or cigarette. WARNING Keep children and pets away from the area of operation. Do not place flammable objects close to the outlet valve when generator operation.
  • Page 10 GENEMAX 7000 IS Safety Information Inverter Generator Owner's Manual WARNING Do not connect to a home power system. WARNING It must realize safe grounding. Use the ground wire NOTICE with enough electric flux. Ground wire diameter 0.12mm/A ： EX:10A-1.2mm WARNING The generator surface has high temperature, avoid scalding.
  • Page 11 GENEMAX 7000 IS Safety Information Inverter Generator Owner's Manual Connection to a home power supply If the generator is to be connected to a home power supply as a standby, connection shall be performed by a professional electrician or by another person with proficient electrical skill.
  • Page 12 GENEMAX 7000 IS Safety Information Inverter Generator Owner's Manual Inverter Generator Owner's Manual There is the warning label on the machine to remind you of the safety regulations. Generator exhaust contains hazardous CO. Using a generator indoors CAN KILL YOU IN...
  • Page 13 GENEMAX 7000 IS Safety Information Inverter Generator Owner's Manual Inverter Generator Owner's Manual Only fill the generator in well-ventilated areas and keep it away from open flames sparks and cigarettes Spilled fuel should be soaked up immediately. Switch off the engine and let it cool down...

  • Page 14: Control Function

    GENEMAX 7000 IS Control Function Inverter Generator Owner's Manual Inverter Generator Owner's Manual Control Function DESCRIPTION Fuel tank Fuel tank cap (3) Cover plate of oil level sensor (4) Frame components (5) Control panel (12) (6) Folding handle (11) (7) Battery maintenance cover...
  • Page 15 GENEMAX 7000 IS Control Function Inverter Generator Owner's Manual CONTROL PANEL 120V/240V Digital display meter (2) DC socket USB charging port (2) (3) (4) (5) DC protection Parallel outlets (with parallel unit) AC breaker AC BREAKER PARALLEL OUTLETS (15) AC BREAKER...
  • Page 16 GENEMAX 7000 IS Control Function Inverter Generator Owner's Manual Inverter Generator Owner's Manual 100V/200V Digital display meter (2) DC socket (2) (3) (4) (5) USB charging port DC protection PARALLEL OUTLETS Parallel outlets (with parallel DC 12V 8.3A AC BREAKER...
  • Page 17 GENEMAX 7000 IS Control Function Inverter Generator Owner's Manual CONTROL FUNCTION 4 in 1 switch knob This switch controls ignition system, fuel system, power system, and solenoid valve. Off -- stop the engine: Ignition system is in the closed state, fuel switch is off, solenoid valve switch is off, and power system switch is off;...
  • Page 18 GENEMAX 7000 IS Control Function Inverter Generator Owner's Manual Esc throttle “ON” When the ESC switch is turned to “ON”, the economy control unit controls the engine speed according to the connected load. The results are better fuel consumption and less noise.
  • Page 19 GENEMAX 7000 IS Control Function Inverter Generator Owner's Manual Digital display meter a. No content is displayed on the screen 9 10 interface. Notes: If the battery has been installed, this interface indicates that the battery voltage is less than 8V (the battery needs...
  • Page 20 GENEMAX 7000 IS Control Function Inverter Generator Owner's Manual If the unit does not have Blue tooth, the screen interface does not display the content of 23. 3. When the combination switch is placed on the “On” position, and the engine starts...
  • Page 21 GENEMAX 7000 IS Control Function Inverter Generator Owner's Manual displayed in each display interface, the contents of 9 (displayed with Blue tooth, not displayed without Blue tooth) and 10 are also displayed at the same time. 5. When the combination switch is on the “On”...
  • Page 22 GENEMAX 7000 IS Control Function Inverter Generator Owner's Manual Overload indicator light (Red) The overload indicator light comes on when an overload of a connected electrical device is detected, the inverter control unit overheats, or the AC output voltage rises. Then, the AC...
  • Page 23 GENEMAX 7000 IS Control Function Inverter Generator Owner's Manual Inverter Generator Owner's Manual Frequency selection (FS) switch Only for 100V/200V product 50Hz 60Hz If you need change the machine output frequency，please stop the generating FREQUENCY SELECTION set firstly，then adjust the position of frequency switch by screwdriver.
  • Page 24 GENEMAX 7000 IS Control Function Inverter Generator Owner's Manual Inverter Generator Owner's Manual Parallel Operation Outlets This is the terminal for connecting special cables for parallel running of two generator. The parallel running requires two generator and the special cables. (The rated output power of parallel operation is 12kVA.
  • Page 25 GENEMAX 7000 IS Control Function Inverter Generator Owner's Manual AC circuit breaker It will break to protect the electric device when current is too heavy. Folding handle Pusher makes it easier to push the generator. When the generator is at rest, pusher should be folded.

  • Page 26: Pre-Oparation

    GENEMAX 7000 IS Pre-oparation Inverter Generator Owner's Manual Pre-oparation Pre-operation checks should be made each time NOTICE operation. The engine and muffler will be very hot after the engine has WARNING been run. Avoid touching the engine and muffler while they are still hot with any part of your body or clothing during inspection or repair.
  • Page 27 GENEMAX 7000 IS Pre-oparation Inverter Generator Owner's Manual Engine Oil The generator has been shipped without engine oil. Do not start the engine till fill with the sufficient engine oil. Do not tilt the generator when adding engine. This could result in overfilling and damage to the engine.

  • Page 28: Operation

    GENEMAX 7000 IS Operation Inverter Generator Owner's Manual Operation Never operate the engine in a closed area or it may cause NOTICE unconsciousness and death within a short time. Operate the engine in a well ventilated area. The generator has been shipped without engine oil.
  • Page 29 GENEMAX 7000 IS Operation Inverter Generator Owner's Manual Operation generator is not in use, place the Inverter Generator Owner's Manual combination switch in the “Off” position. Recoil start APP start Turn the lock 90°anticlockwise, and 1. Download and install App.
  • Page 30 2-3 minutes. Tip: When the engine is started, the ESC is on the “ON” position and the GENEMAX 7000 IS generator cannot be connected to any load. When the environment temperature is lower than 0 ), engine speed reaches 3,100r/min, and ℃...
  • Page 31 GENEMAX 7000 IS Operation Inverter Generator Owner's Manual ALTERNATING CURRENT (AC) CONNECTION Be sure any electric devices are turned off before plugging WARNING them in. Be sure all electric devices including the lines and plug NOTICE connections are in good condition before connection to the generator.
  • Page 32 GENEMAX 7000 IS Operation Inverter Generator Owner's Manual AC parallel operation Before connection an appliance to either generator, make sure that it is in good working order and that its electrical rating does not exceed that of the receptacle. During parallel operation, the ESC switch should be in the same position on both generators.

  • Page 33: Application Range

    GENEMAX 7000 IS Application Range Inverter Generator Owner's Manual When using the generator, make sure the total load is within rated output of a generator. Otherwise, generator damage may occur. 0.4-0.75 Power factor 0.8-0.95 (Efficiency 0.85) Rated voltage12v 7000i ~6000W...

  • Page 34: Maintenance

    GENEMAX 7000 IS Maintenance Inverter Generator Owner's Manual Maintenance Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your generator in the safest and most efficient condition possible. The most important points of generator inspection and lubrication are explained on the following pages.
  • Page 35 GENEMAX 7000 IS Maintenance Inverter Generator Owner's Manual (1) When it is used for commercial purposes, record the running time to ensure timely maintenance. (2) Clean more frequently when using it in damp or dusty places. (3) Unless you have the appropriate tools and mechanical proficiency, these items should be maintained by the service dealer.
  • Page 36 GENEMAX 7000 IS Maintenance Inverter Generator Owner's Manual ENGINE OIL INSPECTION Check engine oil when engine is stopped and placed on a horizontal surface. 1. Rotate the lock 90°anticlockwise, and open right maintenance door. 2. Remove the oil gauge. 3. Check the oil. If the oil level is below the highest mark, add the specified oil to the highest mark.
  • Page 37 GENEMAX 7000 IS Maintenance Inverter Generator Owner's Manual OIL SPECIFICATION TABLE Oil is an important factor which affects performance and service life. Use four-stroke oil. SAE 10W30 is recommended for regular use. However, when the average temperature in your area is...
  • Page 38 GENEMAX 7000 IS Maintenance Inverter Generator Owner's Manual Dust can enter the NOTICE engine and quickly wear it out, if the engine runs without a filter element or if the filter element is damaged. FOAM FILTER CLEANING The foam filter element of the dirty...
  • Page 39 GENEMAX 7000 IS Maintenance Inverter Generator Owner's Manual The spark collector must be maintained every 100h to keep the engine running normally. After running the engine, the engine and muffler will become very hot. Do not allow your skin and clothes to directly touch the engine and muffler.
  • Page 40 GENEMAX 7000 IS Maintenance Inverter Generator Owner's Manual 1. Rotate the lock 90°anticlockwise, and open left maintenance door. 2. Loosen bolt of spark plug's maintenance cover and remove it. 3. Remove the spark plug cap, remove impurities and dust around...
  • Page 41 GENEMAX 7000 IS Maintenance Inverter Generator Owner's Manual Loose spark plugs may NOTICE overheat and damage the 0.024-0.031 in (0.6-0.8mm) engine. Excessive tightening of spark plugs can damage the thread on the head of cylinder. 8. Install the spark plug cap.
  • Page 42 GENEMAX 7000 IS Maintenance Inverter Generator Owner's Manual Install the battery 1. Put the battery in the mounting box. 2. Connect the positive (+) cable with the positive (+) terminal of the battery, tighten the bolt and cover the rubber cap.
  • Page 43 GENEMAX 7000 IS Maintenance Inverter Generator Owner's Manual Charge the battery in the correct procedure by following NOTICE instructions in the owner's manual for the battery. The DC protector turns off automatically if current above the rated flows during battery haring. To restart charging the battery, turn he DC protector on by pressing its button to “ON”.
  • Page 44 GENEMAX 7000 IS Maintenance Inverter Generator Owner's Manual PROTECTIVE TUBE If the fuse blows, the generator will stop. In the case of a fuse failure, find out the cause of the failure and fix it before continuing to use. If the fuse continues to fail, stop using the generator and contact the dealer.

  • Page 45: Accessories Installation

    GENEMAX 7000 IS Accessories Installation Inverter Generator Owner's Manual Accessories Installation REMOVE ACCESSORIES Remove the attachment, remove the generator and attachment box from the packing box, and count the number of attachments according to the following table. Name Quantity Wheel...

  • Page 46: Transporting

    GENEMAX 7000 IS Transporting Inverter Generator Owner's Manual Transporting If the generator set just runs, allow it to cool naturally for at least 15 minutes before loading it into the vehicle. The thermal power and exhaust system can cause harm to people and ignite some combustible materials. To prevent fuel leakage, the generator shall be placed horizontally and the engine switch shall be off during transportation.
  • Page 47 GENEMAX 7000 IS Storage and Transportation Inverter Generator Owner's Manual Storage and Transportation Long term storage of your machine will require some preventive procedures to guard against deterioration. In order to make your generator trouble-free and in good condition, proper storage preparation is essential.
  • Page 48 GENEMAX 7000 IS Storage and Transportation Inverter Generator Owner's Manual 1. Turn the combination switch to “ON” position. 2. Open the tank cover and remove the filter; all the fuel in the tank is extracted into the special tank and then put back into the filter screen and tank cover.
  • Page 49 GENEMAX 7000 IS Common Fault Analysis Inverter Generator Owner's Manual Common Fault Analysis Failure to Start of Engine Potential Reasons Countermeasures The combination switch is placed on Turn the combination switch to the the “Off” position. “On” position. Not enough fuel in the tank.

  • Page 50: Parameters

    GENEMAX 7000 IS Parameters Parameters 7000 IS Model No. 7000i Type Inverter Rated frequency /Hz 50/60/50&60 Rated voltage /V 230,120/240,100/200 Maximum power MAX/kVA Rated power COP/kVA Power factor AC output quality ISO8528 G2 Generator THD/% ≤ Noise Level dB/LpA/LwA/K 4m...

  • Page 51: Electrical Schematic Diagram

    GENEMAX 7000 IS Electrical Schematic Diagram Inverter Generator Owner's Manual 120V/240V...
  • Page 52 GENEMAX 7000 IS Electrical Schematic Diagram Inverter Generator Owner's Manual 120V/240V (Parallel socket with 50A)
  • Page 53 GENEMAX 7000 IS Electrical Schematic Diagram Inverter Generator Owner's Manual 100V/200V...
  • Page 54 GENEMAX 7000 IS Electrical Schematic Diagram Inverter Generator Owner's Manual 230V...
  • Page 55 GENEMAX 7000 IS CYLINDER HEAD Ser.No P/N Maxima Description Quantity GEN380140077 BOLT, FLANGE M6×20 GEN120230190 COVER, HEAD GEN110850032 GASKET, CAP, BREATHER GEN110840040 CAP, BREATHER CHAMBER GEN380140037 BOLT, FLANGE M6×10 GEN120250070 PACKING, HEAD COVER GEN160190127 SHROUD COMP GEN380140337 BOLT, FLANGE ,M10×80 GEN120080668 HEAD COMP.,CYLINDER...
  • Page 56 GENEMAX 7000 IS CRANKCASE Ser.No P/N Maxima Description Quantity GEN110810406 CRANK CASE GEN380650337 OIL SEAL 35×52×7 GEN380630099 BEARING 6202 GEN281850152 SWITCH ASSY., OIL LEVEL GEN380140013 BOLT ,FLANGE M6×16 GEN380450516 WASHER, DRAIN PLUG GEN110260024 BOLT, DRAIN PLUG GEN160200079 BOTTOM, GUARD SHIELD GEN380140037 BOLT, FLANGE M6×10...
  • Page 57 GENEMAX 7000 IS CRANKCASE COVER Ser.No P/N Maxima Description Quantity GEN270020428 FLYWHEEL COMP GEN380140005 BOLT, FLANGE M8×40 GEN380140149 BOLT, FLANGE M8×60 GEN380370050 NUT, FLANGE M16 GEN380650337 OIL SEAL 35×52×7 GEN110820245 COVER, CRANKCASE GEN110690098 CAP ASSY GEN110830073 PACKING, CASE COVER GEN380600119 PIN, DOWEL 8×12...
  • Page 58 GENEMAX 7000 IS CRANKSHAFT/PISTON Ser.No P/N Maxima Description Quantity GEN130070281 RING SET GEN130060034 PIN, PISTON GEN380560057 CLIP, PISTON PIN GEN130030233 PISTON GEN130150049 ROD ASSY., CONNECTING GEN130290663 CRANKSHAFT COMP GEN130450016 WEIGHT, BALANCER...
  • Page 59 GENEMAX 7000 IS ROCKER, CAMSHAFT Ser.No P/N Maxima Description Quantity GEN380140077 BOLT, FLANGE M6×20 GEN140450069 ARM COMP. GEN140510059 VALVE ROCKER SHAFT GEN140670017 ROD, PUSH GEN140690004 LIFTER VALVE GEN140020109 CAMSHAFT ASSY. GEN500550063 VALVE COMP. GEN140320002 ROTATOR, VALVE GEN140390015 VALVE LOCKER GEN140380021...
  • Page 60 GENEMAX 7000 IS STARTER SUBASSEMBLY Ser.No P/N Maxima Description Quantity GEN380140037 BOLT ,FLANGE M6×10 GEN193500161 STARTER ASSY. GEN380140077 BOLT ,FLANGE M6×20 GEN160210171 FAN COVER...
  • Page 61 GENEMAX 7000 IS CARBURETOR Ser.No P/N Maxima Description Quantity GEN170430217 PACKING, INSULATOR GEN170440116 INSULATOR,CARBURETOR GEN170430218 PACKING., CARBURETOR GEN170022128 CARBURETOR GEN380200069 SCREW, M3X5 GEN660910003 SPEED VARIABLE STEPPER MOTOR GEN660910007 SPEED VARIABLE STEPPER MOTOR GEN380200046 SCREW, TAPPING , M4×12 GEN660920010 BRACKET, ELECTROMOTOR GEN380140013 BOLT, FLANGE M6×16...
  • Page 62 GENEMAX 7000 IS AIR CLEANER Ser.No P/N Maxima Description Quantity GEN180021005 AIR CLEANER GEN180070288 COVER, AIR CLEANER GEN180130334 ELEMENT, AIR CLEANER GEN183010015 AIR FILTER ELEMENT SUPPORT PLATE GEN180100122 ELEMENT, AIR CLEANER ASSY. GEN180160018 AIR INLET LINKER GEN180280154 BASE, AIR CLEANER...
  • Page 63 GENEMAX 7000 IS ROTOR.STATOR Ser.No P/N Maxima Description Quantity GEN380140077 BOLT, FLANGE M6×20 GEN193590042 PULLEY, STARTER GEN160180047 FAN COOLING GEN380370050 NUT SPECIAL, M16 GEN660080577 ALTERNATOR ASSY. GEN660110118 MOTOR ROTOR GEN660100175 MOTOR STATOR GEN380140149 BOLT, FLANGE M8×60 GEN380900062 STRAP GEN380140332 BOLT, FLANGE M5×10...
  • Page 64 GENEMAX 7000 IS FUEL TANK Ser.No P/N Maxima Description Quantity GEN170870106 CAP COMP., FUEL FILLER GEN170720014 FILTER, FUEL TANK GEN380841189 SEAL RING, FUEL TANK GEN380140054 BOLT, FLANGE, M6×30 GEN380451268 WASHER, FLAT GEN170710026 COLLAR, TANK CUSHION GEN170700050 RUBBER, FUEL CUSHION GEN380370048...
  • Page 65 GENEMAX 7000 IS GEN380960170 CARD HOOP COMBINATION GEN380751064 TUBE, FUEL GEN170010016 FUEL FILTERS GEN380750746 TUBE, FUEL GEN170980135 COCK COMP., FUEL GEN380140011 BOLT, FLANGE, M6×10 GEN661920020 COMBINED SWITCH PARTS GEN173260011 OIL SWITCH KNOB GEN381210035 SCREW M4x18...
  • Page 66 GENEMAX 7000 IS MUFFLER Ser.No P/N Maxima Description Quantity GEN380370048 NUT,FLANGE, M6 GEN180960228 MUFFLER COVER, BACK GEN380370007 NUT,FLANGE, M8 GEN180572388 MUFFLER COMP GEN180660091 GASKET,EX.PIPE GEN180590343 PIPE COMP., EX GEN180650005 GASKET, MUFFLER GEN380390033 NUT M8 GEN380140759 BOLT, FLANGE M10×40 GEN380823669 BUSHING...
  • Page 67 GENEMAX 7000 IS HANDLE KIT Ser.No P/N Maxima Description Quantity GEN381350015 PIN, LOCK GEN380451231 WASHER, FLAT GEN660690063 WHEEL COMP. GEN660730071 AXLE PIN GEN380140108 BOLT, FLANGE, M8×16 GEN300800054 BRACKET, SHOCK ABSORBER GEN300800053 BRACKET, SHOCK ABSORBER GEN380100056 BOLT, M8×26 GEN380450824 WASHER,FLAT GEN380510011...
  • Page 68 GENEMAX 7000 IS FRAME Ser.No P/N Maxima Description Quantity GEN300720631 FRAME COMP GEN290340059 RUBBER BUFFER GEN380841183 SEAL RING, FRAME FRONT PART GEN380140108 BOLT, FLANGE, M6×16 GEN320420043 HANDPIPE CONNECTION BRACKET,LEFT GEN380841193 SEAL RING GEN320420044 HANDPIPE CONNECTION BRACKET,RIGHT GEN380841194 SEAL RING GEN290340062...
  • Page 69 GENEMAX 7000 IS GEN341950030 ENGINE SUPPORT PLATE (FRONT) GEN380140125 BOLT, FLANGE, M8×25 GEN341950031 ENGINE SUPPORT PLATE (BACK) GEN662690002 OIL RELEASING RUBBER GEN380140011 BOLT, FLANGE, M6×10 GEN181940100 TUBE, CARBON CANISTER GEN380960155 CARD HOOP COMBINATION GEN380960170 CARD HOOP COMBINATION GEN181920044 CARBON CANISTER ASSY.
  • Page 70 GENEMAX 7000 IS INVERTER ASSY Ser.No P/N Maxima Description Quantity GEN380690017 SCREW FLAT MAT COMBINATION GEN661880013 WIND GUIDER, FRONT GEN380140024 BOLT, FLANGE, M6×28 GEN380450444 WASHER, FLAT GEN290340061 RUBBER BUFFER GEN380823668 BUSHING GEN380140011 BOLT, FLANGE, M6×10 GEN660900110 INVERTER ASSY. GEN380140077 BOLT, FLANGE M6×20...
  • Page 71 GENEMAX 7000 IS APPEARANCE COVER Ser.No P/N Maxima Description Quantity GEN661860011 LEFT APPEARANCE COVER PLATE GEN661870010 RIGHT APPEARANCE COVER PLATE GEN380841191 SEAL RING, SHIELD OUTLET (RIGHT) GEN380841190 SEAL RING, SHIELD OUTLET (LEFT) GEN303060010 FRAME SHIELD GEN380140100 BOLT, FLANGE M6×35 GEN320400085...
  • Page 72 GENEMAX 7000 IS...
  • Page 73 GENEMAX 7000 IS CONTROL PANEL Ser.No P/N Maxima Description Quantity GEN380690017 SCREW FLAT MAT COMBINATION GEN271852717 CONTROL PANEL ASSY GEN284700010 USB/AUX GEN271940008 VOLTAGE SELECTOR SWITCH GEN271810066 ENGINE SWITCH GEN173400004 IDLING SWITCH GEN272030008 GROUND BOLT GEN381070011 GRID SOCKET (RED) GEN381070011 GRID SOCKET (BLACK)
  • Page 74 GENEMAX 7000 IS...
  • Page 75 GENEMAX 7000 IS EC DECLARATION OF CONFORMITY For the following machinery: Product name: GENEMAX 7000 IS Commercial name: GENEMAX 7000 IS Function: Low-power generating set Type: Gasoline Model number: GENEMAX7000IS Serial number: -- is herewith confirmed to fulfill all the relevant provisions of...
  • Page 76 Maxima SpA - Via Matteotti, 6 - 42028 Poviglio (Re) ITALIA tel 0039 0522 968011 - fax 0039 0522 967536 info@maxima-dia.com - www.maxima-dia.com...

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