Summary of Contents for Aquila Pelletizer PE50
- Page 1 ORIGINAL Instruction manual for Pelletizer PE50 By Aquila Triventek Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com · www.aquila-triventek.com...
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Page 2: Table Of Contents
Low oil pressure Low oil level Error Co2 STORING DRY ICE PELLETS OPTIMISING PRODUCTION OUTPUT CHANGING EXTRUSION PLATES Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com · www.aquila- triventek.com... - Page 3 CLEANING THE EQUIPMENT STORAGE RECOMMENDED SPARE PARTS LIST TROUBLESHOOTING TECHNICAL DATA EC DECLARATION OF CONFORMITY GUARANTEE DELIVERY REPORT Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com · www.aquila- triventek.com...
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Page 4: Introduction
‘spaghetti’ strings. The strings will tend to break at the break line formed by each compression stroke to make the characteristic ‘pellets’ Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com ·... -
Page 5: Pellet Sizes, Denominations And Applications
A set of 3 extrusion for manufacturing pellets of Ø3 mm (1/8”) is provided with the Pelletizer PE50 as standard. The nominal production capacity of the equipment has been rated with this format. -
Page 6: Safety
Keep victim warm and rested. Call a doctor. Apply artificial respiration if breathing has stopped. Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com ·... - Page 7 Ensure all national / local regulations are observed. The European Industrial Gas Association (EIGA), see www.eiga.org/, provides useful background material and guides to good practice. Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com ·...
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Page 8: Safety Data For Pelletizer Pe50
Note: parts of the Pelletizer may become extremely cold due to contact with the dry ice (e.g. the extrusion plates and chamber block) or cold liquid (e.g. hose couplings). Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com · www.aquila-... -
Page 9: Delivery
3.1 Delivery Transport After the Pelletizer PE50 has been delivered, it must be checked for damage which may have occurred during transport. If necessary, the transport company must be informed to register the damage. Check that all parts described on the delivery note have been delivered. The body of the Pelletizer can be removed from its stand and mounted on a wall or other framework to suit local operations. -
Page 10: Hoses
2 and this manual entirely. filter 1. Liquid CO 2. Gas outlet 3. Injection pressure with damper Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com · www.aquila- triventek.com... -
Page 11: Operating The Equipment
N.B.: NEVER use the emergency stop button as a means to make a process stop to the machine – ONLY use it in case of an emergency since the machine can be damaged. Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com ·... - Page 12 5. Input / output status on transmitters 6. Home screen button 7. Settings 8. Logo with time and date Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com · www.aquila- triventek.com...
- Page 13 If the pelletizer is completely empty for CO2 all transmitters will show approx. 4mA. If the reading is above this, the pressure transmitters are faulty and should be changed. Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com ·...
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Page 14: Start-Up Sequence
(see item 3) in order to not damaging the machine. After thawing remember to re-mount the covering correctly before attempting to re-start once more. Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com ·... -
Page 15: Shut-Down Sequence
These conditions must be considered in a commissioning. Selective local rules should be set up between customer and Aquila Triventek to avoid damage to the machine. Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com ·... -
Page 16: Alarm Messages
Check phase direction at your installation • Check your installation plug When problem is corrected, press “reset” to clear the error Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com · www.aquila- triventek.com... -
Page 17: Emergency Stop Message
Open the CO supply • Check filter on supply line When problem is corrected, press “reset” to clear the error Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com · www.aquila- triventek.com... -
Page 18: Storing Dry Ice Pellets
When making 8-16 mm pellets, fit the plug holder frame in front of the press chamber by using the retaining nuts. Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com ·... -
Page 19: Automation
Triventek recommend that planned preventative maintenance should be carried out to ensure long-term reliability. (also see document “Preventive Maintenance PE50” by Aquila Triventek). Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com ·... - Page 20 Inspection of all Pipe/hose connections Inspection of liquid CO hose N.B.: Every maintenance or service check should always and only be performed by authorized personal trained by Aquila Triventek A/S. Caution: Before any service or maintenance actions, depressurize and turn off power supply.
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Page 21: Removing The Cover And Identification Of Main Components
It should be possible to see some oil within the transparent tube leading to the expansion vessel when the engine has obtaining working temperature, approx. 50º C/122º F. Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com ·... -
Page 22: Dismantling And Inspecting The Solenoid Valves
Tighten the valve nut to approximately. 50Nm (5kpm or 37 lb.ft.). Refit the solenoid coil. Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com · www.aquila-... -
Page 23: Inspection And Renewal Of Inlet Filter
If the retaining ring is not properly mounted the filter, then the filter will separate when pressurized. This can be dangerous for people standing nearby. Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com · www.aquila-... -
Page 24: Inspection Of The Gas Separator
Refit the nuts to the brass tee. Make sure that the side of the tee containing the nozzle is connected to the piping off the solenoid valve. Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com ·... -
Page 25: Cleaning The Equipment
If condensation is suspected then place the equipment in a warm room (+15° C to +22°C/59-72° F) for 1 hour before use. Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 ·... -
Page 26: Recommended Spare Parts List
Sintered bronze filter PE5003330 for the inlet filter 34422201 Solenoid valve body 21401001 Level sensor type LBFS 01121 Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com · www.aquila- triventek.com... - Page 27 For the main chamber O-ring 40x2 mm 33274002 For the main chamber Sintered filter PE5003322 Reinforcement ring for 02167202 sintered filter Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com · www.aquila- triventek.com...
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Page 28: Troubleshooting
Low voltage. The voltage on the power supply has to be with-in Measure voltage at the equipment. 10% of the nominal voltage. Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com · www.aquila- triventek.com... - Page 29 High pressure can be causing shooting of dry ice pellets and blockage. Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com · www.aquila- triventek.com...
- Page 30 In all other situations we kindly ask you to contact the appointed distributor or Aquila Triventek A/S for further instructions Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com · www.aquila-...
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Page 31: Technical Data
650 x 1200 x 1500 mm transport/storage frame Weight - Weight including transport/storage frame 200 kg 265 kg Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com · www.aquila- triventek.com... -
Page 32: Ec Declaration Of Conformity
DS/EN 60204-1 - Safety of machinery - Electrical equipment of machines - Part 1: General requirements. Aquila Triventek A/S Responsible Mr. Torben Andreasen Place Date Signature Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com · www.aquila- triventek.com... -
Page 33: Guarantee
The equipment is covered by 12 months guarantee from the date of delivery to the customer. The guarantee period comes into force upon delivery to the customer and must be confirmed by Aquila Triventek A/S (via an appointed distributor or directly) receiving the signed delivery report within 20 days of delivery. -
Page 34: Delivery Report
20 days of delivery to Aquila Triventek A/S Industrivej 9 DK-5580 Nørre Aaby Denmark Comments: Aquila Triventek A/S · Industrivej 9 · DK-5580 Nørre Aaby · Tel. +45 70 22 12 92 · info@aquila-triventek.com · www.aquila- triventek.com...