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Cardinal Health CARC0386A Operating And Maintenance Manual

Ultra-low freezer
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Cardinal Health™
Ultra-Low Freezer
Operating and Maintenance Manual
3 cu. ft. -86C ULT Chest Freezer
CARC0386A

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Summary of Contents for Cardinal Health CARC0386A

  • Page 1 Cardinal Health™ Ultra-Low Freezer CARC0386A Operating and Maintenance Manual 3 cu. ft. -86C ULT Chest Freezer...
  • Page 2 Connecting the sensor to a monitoring and alarm system separate from the freezer provides the utmost in product -86C Models Covered safety, should the integral system fail. Model Cu. ft. Voltage CARC0386A 120 /60 Manual Number 7CARC0386A Rev 1 1 41370 5/30/17 Updated BUS info 0 40796...
  • Page 3 Material in this manual is for information purposes only. The contents and the product it describes are subject to change without notice. Cardinal Health makes no representations or warranties with respect to this manual. In no event shall Cardinal Health be held liable for any damages, direct or incidental, arising out of or related to the use of this manual.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS SECTION 1 SECTION 5 Installation and Start-up ................. 1-1 Maintenance......................5-1 Control Panel Keys, Display, Indicators ............1-2 Clean Air Filter ...................... 5-1 Displays........................1-3 Clean Condenser ....................5-1 Install Freezer ....................... 1-3 Defrost Chamber ....................5-1 Choose Location ....................

  • Page 6: Installation And Start-Up

    SECTION 1 INSTALLATION AND START-UP Figure 1-1 shows the front view of the freezer and indicate the Optional following freezer components: Threaded holes for BUS Connections • Control Panel - keypad, displays and indicators. wall bumpers Access Port • BUS (Optional Back Up System) panel. •...

  • Page 7: Control Panel Keys, Display, Indicators

    CONTROL PANEL KEYS, DISPLAY, INDICATORS Cardinal Health™ Ultra-Low freezers have four basic modes which allow freezer setup: Run, Settings, Calibrate and Configuration. Mode Select Switch - Used to select Run, Settings, Calibrate and Run is the default mode which the freezer will normally be in System Configuration Modes.

  • Page 8: Displays

    DISPLAYS RS-232 COMMUNICATIONS There are two displays on the control panel. The temperature Cardinal Health™ Ultra-Low freezers have a data communications display shows the temperature in degrees Celsius. The message interface. The factory default setting is RS-232. center displays the system status (Mode) at all times. The message SYSTEM OK displays during normal operation.

  • Page 9: Remote Alarm Contacts And Analog Output

    REMOTE ALARM CONTACTS AND ATTACH POWER CORD ANALOG OUTPUT Insert the power cord into the power inlet module. Cardinal Health™ Ultra-Low freezers have remote alarm contacts Place the retaining bracket (P/N 195763) over the connector. and analog output. Tighten retaining screws to secure.

  • Page 10: Set Operating Temperature

    SET OPERATING TEMPERATURE SET LOW TEMPERATURE ALARM The freezer has an operating temperature range of -50°C to -86°C, The low temperature alarm activates an audible/visual warning depending on ambient temperature. The freezer is shipped from when the freezer chamber temp reaches or decreases below low the factory with a temperature set point of -80°C.
  • Page 11 Settings Mode Press MODE to light SETTINGS indicator To Set: Numbers increase Press MODE to move MODE to CALIBRATE Control Press Enter mode SET PT = -XX Set Point to save setting Scroll for Parameters Press to return Numbers decrease to previous parameter Numbers increase MODE...

  • Page 12: Calibrate Mode

    SECTION 2 4. Press Enter to store calibration. 5. Press the Mode key to return to Run or the right/left arrow to go to next/previous parameter. CALIBRATE MODE Once the freezer has stabilized, the control probe may need to be TEMPERATURE STABILIZATION PERIODS calibrated.

  • Page 14: Configuration

    SECTION 3 SYSTEM BATTERY TEST To test the charge of the freezer battery: 1. Press the Mode key until the Configuration indicator lights. CONFIGURATION 2. Press the right arrow until SYS BAT TEST is displayed in the Configuration Mode is used for testing and custom setup message center.

  • Page 15: Clear High Stage Alarm

    CLEAR HIGH STAGE ALARM RS485 ADDRESS If the freezer is configured for RS-485 communications, it will need Should a high stage alarm have occurred, it may become necessary to have a unique identification address. This address is set through to clear the alarm condition after the condition has been corrected. the Configuration mode.
  • Page 16 Chart 3-1 Configuration Mode Press MODE to light CONFIGURATION indicator To Configure: MODE Press MODE to move Press Enter to RUN mode HI ALRM TEST to initiate High Alarm test Scroll for Parameters Press to return Test to previous parameter MODE Press Enter Low Alarm...
  • Page 17 Configuration Mode, Chart 3-1, Page 2 of 3 refer to previous page To Configure: MODE CONTROL probe Press Enter to Display DISP CONTROL save the setting Scroll for Parameters Temperature SAMPLE probe Press to return to previous parameter MODE Press Enter to Clear High CLR HS ALARM clear the alarm...
  • Page 18 Configuration Mode, Chart 3-1, Page 3 of 3 refer to previous page To Configure: MODE Cold COLD EX = -XX Excusion Scroll for Parameters Press to return to previous parameter MODE Warm WARM EX = -XX Excursion Scroll for Parameters Press to return to previous parameter...

  • Page 20: Alarms

    ALARMS The Cardinal Health™ Ultra-Low freezer alarm system is shown below. When an alarm is active, a message appears in the LED message center. Press the Silence key to mute the audible alarm for the ringback period. The visual alarm continues until the freezer returns to a normal condition.
  • Page 21 Error Chart Error High End Message Notes Er00 “INV. MODEL” Name: Improper model selected. Description: Indicates that DIP SW3 has not selected a proper model or can’t be accessed properly. Response: Display shows “Er00” and will not start-up until a proper model is selected. Contact Technical Services.
  • Page 22 Error Chart (Cont.) Error High End Message Notes Er07 “MICRO FAIL” Name: Micro Fail - CS5521 SPI Failure / UISR Failure Description: This condition indicates a micro board failure due to either the SPI bus is unable to communicate with the ADC device or a UISR event caused the microcontroller to be in an unstable state. Response: The unit will try to recover from this fault three times by a hardware reset of the micro board.

  • Page 24: Maintenance

    5. Allow the frost to melt and become loose. Remove with Cardinal Health. a soft cloth. CLEAN CONDENSER 7. After defrosting is complete, clean the interior with a nonchloride detergent.

  • Page 25: Replace Battery(S)

    8. Close lower door. battery every 2 years. Replacement batteries must be rechargeable and are available from Cardinal Health. Refer to the parts list for stock number and description of the replacement batteries (P/N CA400159). Dispose of the used batteries in a safe manner and in accordance with good environmental practices.

  • Page 26: Preventive Maintenance

    PREVENTIVE MAINTENANCE FREEZERS Your equipment has been thoroughly tested and calibrated before shipment. Regular preventive maintenance is important to keep your unit functioning properly. The operator should perform routine cleaning and maintenance on a regular basis. For maximum performance and efficiency, it is recommended that the unit be checked and calibrated periodically by a qualified service technician.

  • Page 28: Factory Installed Options

    SECTION 6 FACTORY INSTALLED OPTIONS BACK UP SYSTEM (BUS) - P/N 1960445, 1960447 Note: Before installation of BUS components, make sure the power to the freezer is disconnected, the battery switch is turned off (O) and the freezer has warmed to ambient temperature. The built-in BUS (back up system) will keep the freezer chamber temperature below the critical level in the event of a power or equipment failure.

  • Page 29: Connect Probe/Solenoid Harness

    3. Connect power to the freezer. Turn the freezer On, with battery switch Off (O). probe access Arming on Power On micro port board The arming function occurs only one time at initial battery power-on. It may occur in 3 ways; BUS timeout arming, bracket both sensors fail and BUS temperature sensor arming.

  • Page 30: Configure Optional Back Up System (Bus)

    • Solenoid Engaged: Illuminates any time the controller is Note: The solenoid will not engage if lid is open. activating the solenoid. Illumination will only occur when Caution: The back-up system is designed to inject CO2 or LN2. In the controller senses the solenoid is active and calling for the unlikely event of both probes failing, the back-up system will injection.

  • Page 31: Test Bus Operation

    -100 200˚C Note: The felt-tip pen on the recorder requires periodic replacement. Usually the ink will appear to fade before replacement -115 50˚C becomes necessary. 70˚C Additional pen tips may be purchased from Cardinal Health. 6-4 Factory Installed Options...

  • Page 32: Specifications

    SECTION 7 SPECIFICATIONS Number (Model) CARC0386A Temperature Range -50°C (-58°F) to -86°C (-123°F) in an 18C to 32C * (64.4F to 89.6F) ambient Exterior Dimensions 28.5”W x 43.8” H x 29.9” F-B (72.4cm x 111.3cm x 75.9cm) Add 7.9” (20.1cm) to F-B for wall spacer/handle.

  • Page 34: Spare Parts

    Section 8 Spare Parts Exploded Drawing 3 cu ft Chest Freezer Heat Exchanger 8700-201-1-B Rev. 0 Page 1 of 1 TSC Series Thermo Scientific Spare Parts 8-1...
  • Page 35 3.0 cu ft Chest 5608-200-1-B Rev. 3 Freezer Lid Page 1 of 2 8-2 Spare Parts...
  • Page 36 3.0 cu ft Chest 5608-200-1-B Rev. 3 Freezer Lid Page 2 of 2 Spare Parts 8-3...
  • Page 37 Section 8 Spare Parts Exploded Drawing 3/6.7 cu ft Chest Freezer Cabinet Assy (F - TS) 8700-200-2-B Rev. 0 Page 1 of 2 Thermo Scientific TSC Series 8-4 Spare Parts...
  • Page 38 Section 8 Spare Parts Exploded Drawing 3/6.7 cu ft Chest Freezer Cabinet Assy (F - TS) 8700-200-2-B Rev. 0 Page 2 of 2 TSC Series Thermo Scientific Spare Parts 8-5...
  • Page 39 Section 8 Spare Parts Exploded Drawing 120V Relay Enclosure - Freezers 902-204-2-B Rev. 1 Page 1 of 2 Thermo Scientific TSC Series 8-11 8-6 Spare Parts...
  • Page 40 Section 8 Spare Parts Exploded Drawing 120V Relay Enclosure - Freezers 902-204-2-B Rev. 1 Page 2 of 2 8-12 TSC Series Thermo Scientific Spare Parts 8-7...

  • Page 42: Refrigeration Schematics

    Refrigeration Schematics 9-1...

  • Page 48: Warranty Information

    Section 11 Warranty Information Thermo Scientific TSC Series 11-1 Warranty 11-1...

  • Page 50: Appendix

    APPENDIX A Use only containers designed for low temperature liquids. Cryogenic containers are specifically designed and made of materials that can withstand the rapid changes and extreme HANDLING LIQUID NITROGEN temperature differences encountered in working with liquid Warning: Contact of liquid nitrogen or cold gas with the skin or nitrogen.

  • Page 51: Handling Liquid Co2

    Pour the liquid slowly on gravel or bare earth where it can evaporate without causing damage. Do not pour the liquid on pavement. Do You Need Information or Assistance on Cardinal Health™ Ultra-Low Freezers? If you do, please contact our manufacturer 8:00 a.m. to 6:00 p.m. (Eastern Time) at: 1-740-373-4763 Direct 1-800-438-4851 Toll Free, U.S.
  • Page 52 Distributed by: Cardinal Health Waukegan, IL 60085 USA 2016-05 © 2016 Cardinal Health. All Rights Reserved. CARDINAL HEALTH and the Cardinal Health LOGO are trademarks or registered trademarks of Cardinal Health. Operating and Maintenance Manual 7CARC0386A Rev. 0...

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