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Crary CYCLONE 4400 Owner's & Parts Manual

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OWNER'S/PARTS
MANUAL
JOHN DEERE
RECORD SERIAL NUMBER HERE
Manual PN 24076
Rev. 100813

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  • Page 1 OWNER'S/PARTS MANUAL JOHN DEERE RECORD SERIAL NUMBER HERE Manual PN 24076 Rev. 100813...
  • Page 2 Features may be described herein which are not present in all systems. Crary Industries assumes no obligation of notice to holders of this document with respect to changes subsequently made.
  • Page 3 DAYS OF DELIVERY OF THE PRODUCT TO THE ORIGINAL OWNER OR THE WARRANTY WILL BE VOID. In the event of a failure, return the product, at your cost, along with proof of purchase to the selling Crary Industries dealer. Crary Industries will, at its option, repair or replace any parts found to be defective in material or workmanship. Warranty on any repairs will not extend beyond the product warranty.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS PAGE DESCRIPTION INTRODUCTION ....................1 SAFETY ........................2 2.1 SAFETY ALERT SYMBOL ........................2 2.2 GENERAL SAFETY..........................3 2.3 OPERATING SAFETY ..........................4 2.4 MAINTENANCE SAFETY ........................4 2.5 HYDRAULIC SAFETY ..........................4 2.6 STORAGE SAFETY ..........................4 2.7 ASSEMBLY SAFETY ..........................4 2.8 SIGN-OFF FORM .............................5 2.9 SAFETY DECALS .............................6 AXLE MOUNT FRAME INSTALLATION ..............7 3.1 STANDARD AXLE COMBINES .........................7...

  • Page 5: Introduction

    Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Crary dealer or distributor if you need assistance, information, or additional copies of the manuals.

  • Page 6: Safety

    SAFETY Section 2.1 SAFETY ALERT SYMBOL The Safety Alert symbol identifi es important This Safety Alert Symbol means: safety messages on the machine and in the manual. When you see this symbol, be ATTENTION! BECOME ALERT! alert to the possibility of personal injury or YOUR SAFETY IS INVOLVED! death.

  • Page 7: General Safety

    SAFETY 2.2 GENERAL SAFETY YOU are responsible for the SAFE operation and main- 1. Read and understand the tenance of your machine. You must ensure that you and Owner’s Manual and all safe- any one else who is going to operate, maintain or work ty decals before operating, around the machine are familiar with the operat ing and maintaining, adjusting or...

  • Page 8: Operating Safety

    SAFETY 10. Keep safety decals clean. Replace any decal that is 2.3 OPERATING SAFETY damaged or not clearly visible. 1. Read and understand the Owner’s Manual and all safety 11. First-class maintenance is a prerequisite for the safest decals before servicing, adjusting or repairing. operation of your machine.

  • Page 9: Sign-Off Form

    SAFETY 2.8 SIGN-OFF FORM Crary Industries follows the general Safety Standards specifi ed by the American Society of Agricultural Engineers (ASAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the equipment must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual.

  • Page 10: Safety Decals

    SAFETY 2.9 SAFETY DECALS Pictured below are the safety decals on your machine. Familiarize yourself with all of the safety and operating decals on the machine and the associated hazards. Make certain that all safety and operational decals on this machine are kept clean and in good condition.

  • Page 11: Axle Mount Frame Installation

    AXLE MOUNT FRAME INSTALLATION Section MODELS: 4400, 4420, 6600, 6620, 7700, 7720, 8820, 3.2 HEAVY DUTY AXLE 7701, & 7721 PULL TYPES 1. Mount the axle mount frame using one outer hole on Installation of the axle mount frame differs according to the each mounting pad for heavy duty axle applications.

  • Page 12: 9500 Sidehill

    AXLE MOUNT FRAME INSTALLATION 3.3 9500 SIDEHILL 3.4 9400, 9500, 9600 1. Position the axle mount frame with mounting holes 1. Position the axle mount frame with caution decals right- pointing upward. The axle mount frame is centered on side up and with angle iron bracket opening downward. the axle.

  • Page 13: Basic Assembly

    BASIC ASSEMBLY Section Mounting instructions for the shields, motor mount assem- 4.2 MOTOR MOUNT INSTALLATION bly, and spinners are uniform for all combine models. 1. Position the motor mount assembly so the motor(s) and bracket arms are directed away from the combine (figure 4.1 or 4.2).
  • Page 14 BASIC ASSEMBLY Angled Bolt Tube A x l e M o u n t Frame Bolt Holes Motor Mount Assembly Figure 4.2 Single Spinner models Axle Mount Frame Angled Bolt Tube Bolt Holes Motor Mount Assembly Figure 4.3 Double Spinner models CYCLONE CHAFF SPREADER - JD...

  • Page 15: Install Front Shield Mounting Bracket (Both Models)

    BASIC ASSEMBLY 1. Slide the front shield mounting assembly into the front 4.3 INSTALL FRONT SHIELD MOUNTING opening in the motor mount assembly as shown in figure BRACKET (BOTH MODELS) 4.4 (for single spinner models) or figure 4.5 (for double spinner models).

  • Page 16: Shield Mounting: Single Spinner Models

    BASIC ASSEMBLY 4.4 SHIELD MOUNTING: SINGLE SPINNER MODELS Assemble the front shield with the formed end facing back on the left side. The holes should now line up with the holes in the mounting bracket. 1. Secure the front shield to its mounting bracket with four provided 1/2 x 1"...

  • Page 17: Shield Mounting: Double Spinner Models

    BASIC ASSEMBLY 4.5 SHIELD MOUNTING: DOUBLE SPIN- NER MODELS The front shield on double spinner models is a two piece 2. Insert the bolts from Step 1 into the two holes in the design and assembles to curve away from the combine. The center of the front shield mounting bracket.

  • Page 18: Spinner Disc Mounting: Single Spinner

    BASIC ASSEMBLY 5. Insert a supplied 1/4 x 3/4" bolt and 1/4" flat washer 4.6 SPINNER DISC MOUNTING: SINGLE through the spinner disc and into the end of the hy- SPINNER draulic motor's shaft. 1. Loosen the set screws in the spinner disc hub to allow 6.

  • Page 19: Spinner Disc Mounting And Tilting: Double Spinner

    9. Mount the right spinner by repeating the above steps. 2. Situate the motor key to fit into the hubs. Crary Tilting Double Cyclones have the unique ability to tilt 3. Position the spinner disc so the left motor key aligns each disc to adjust for maximum trajectory and to clear tires.

  • Page 20: Mounting Rear Shield: Single Spinner

    BASIC ASSEMBLY 4.8 MOUNTING REAR SHIELD: SINGLE SPINNER 1. Holding the rear shield with its curved side to your 3. Secure the rear shield to the shield mounting bracket right and pointing away from you, approach the shield with four 1/2 x 1-1/2" bolts, 1/2" flat washers and lock- mounting bracket from the rear.

  • Page 21: Mounting Rear Shield: Double Spinner

    BASIC ASSEMBLY 4. Insert four 1/2" x 1" bolts with washers through the bolt 4.9 MOUNTING REAR SHIELD: holes in the shields and bracket. DOUBLE SPINNER 5. Secure the bolts with four 1/2" washers and nuts. The rear shield mounting bracket allows adjustment of the 6.

  • Page 22: Hydraulic Installation

    HYDRAULIC INSTALLATION Section FLOW CONTROL VALVE HOSE HOOKUP 5.1 MODELS 4400, 4420, 6600, 6620, 7700 1. Attach the hose from the left side of the hydraulic mo- & 8820 tor (left side of left hydraulic motor for double spinner applications) to the controlled flow port labeled "CF" on HYDRAULIC HOSE PREPARATION the flow control valve.
  • Page 23 HYDRAULIC INSTALLATION Hydraulic Couplers Adapters From Reel Return To Reel Return To Motor From Hydraulic Motor Figure 5.1 Hydraulic installation diagram for models 4400, 4420, 6600, 6620, 7700, 7720, & 8820 CYCLONE CHAFF SPREADER - JD...

  • Page 24: Models: 9000S

    HYDRAULIC INSTALLATION 5. Attach the straight end of the 4' hose with the male/male 5.2 MODELS: 9000S adapter to the "IN" port of the valve, and the straight end of the other hose to the remaining "Ex" tee port. HYDRAULIC HOSE PREPARATION Four hoses are supplied in the hydraulic kit for the models VALVE BLOCK HOOKUP mentioned here.
  • Page 25 HYDRAULIC INSTALLATION To Motors From Motors Control Valve Return Filter Figure 5.2 Hydraulic location and connection diagrams for models 9400, 9500, & 9600 CYCLONE CHAFF SPREADER - JD...

  • Page 26: Pull Type Models 7701 & 7721

    HYDRAULIC INSTALLATION REEL RETURN LINE ATTACHMENT 5.3 PULL TYPE MODELS 7701 & 7721 1. Feed the long hoses behind shields as desired to the HYDRAULIC HOSE PREPARATION tractor. Attach male couplers to the proper hose ends before install- 2. Keep hoses a safe distance away from any moving ing hydraulic lines.
  • Page 27 HYDRAULIC INSTALLATION Hydraulic Couplers From Reel Return Adapters To Reel Return To Motor From Hydraulic Motor Figure 5.3 Hydraulic location and connection diagrams for models 7701 and 7721 CYCLONE CHAFF SPREADER - JD...

  • Page 28: Pan Assembly

    PAN ASSEMBLY Section 4. Place the belting underneath the pan and insert the 6.1 4400 MODELS four bolts through the holes in the belting. 1. Remove the original pan and brackets from the combine 5. Secure the bolts with 5/16" washers and nuts. before assembly.
  • Page 29 PAN ASSEMBLY 6. Secure the bolt with a washer and nut. Repeat for the 6.2 6600, 6620, 7700, 7720 MODELS remaining pan wing. 1. Remove the five 1/4" bolts attaching the flow pan to 7. Secure the pan wings to the flow pan side with eight the combine.
  • Page 30 PAN ASSEMBLY 6.3 6620, 7720 & 8820 6.4 9400, 9500 & 9600 1. Remove the eight 5/16" bolts from the existing com- PRE-'93 MODELS: bine pan. These include the three bolts nearest to Only slight differences exist between the 9400 and 9500 the combine and five arranged in a "W"...
  • Page 31 PAN ASSEMBLY '93 AND NEWER MODELS: Left Pan Wing Only slight differences exist between the 9400 and 9500 Existing models to the 9600 models. A notch is cut into the pan wings Combine Pan on the 9600 models to clear the grain monitors. This is not necessary for the 9400 and 9500 models.

  • Page 32: Parts

    PARTS Section 7.1 SINGLE SPINNER CHAFF SPREADER (PN 23388) CYCLONE CHAFF SPREADER - JD...
  • Page 33 PARTS CYCLONE CHAFF SPREADER - JD...

  • Page 34: Double Spinner Chaff Spreader (Pn 23389)

    PARTS 7.2 DOUBLE SPINNER CHAFF SPREADER (PN 23389) CYCLONE CHAFF SPREADER - JD...
  • Page 35 PARTS CYCLONE CHAFF SPREADER - JD...

  • Page 36: Axle Mount Assembly Parts Lists And Diagrams

    PARTS 7.3 AXLE MOUNT ASSEMBLY PARTS LISTS AND DIAGRAMS KIT #23437: 4400-8820, PT ITEM PART NO. DESCRIPTION 23428 AXLE MOUNT ASSY, 4400-8820, PT 23413 AXLE MOUNT WLDT. 15089 JAM NUT, 1/2” 15014 BOLT, 1/2 X 1-1/2” GR5 16362 DECAL, LOCK PIN CAUTION 15170 BOLT, 5/8”...

  • Page 37: Hydraulic Assembly Parts Lists And Diagrams

    PARTS 7.4 HYDRAULIC ASSEMBLY PARTS LISTS AND DIAGRAMS KIT # 23034: 4400-8820 PART ITEM DESCRIPTION 16334 HYD. HOSE ASSY. FLOW CONTROL VALVE 22942 ASSY. 10FM90 16336 FLOW CONTROL VALVE ADAPTER, -8MNPT/-10MJIC 16333 90 DEG TEE ADAPTER, -8MNPT/- 16331 10MJIC/-10MJIC HYD. HOSE ASSY. 2X-10FM 16335 16332 ADAPTER, PIPE TO FLARE...

  • Page 38: Flow Pan Kit Assembly Parts Lists And Diagrams

    PARTS KIT #23035: JD 9000S ITEM PART NO. DESCRIPTION HYD. HOSE ASSY. 16498 -10FM 90, -10FM FLOW CONTROL VALVE 22942 ASSY. 16336 FLOW CONTROL VALVE ADAPTER, -8MNPT/ 16333 -10MJIC 90 DEG TEE ADAPTER, -8MNPT/ 16331 -10MJIC /-10MJIC HYD. HOSE ASSY. 16421 -12FM90F FRG SW/10 ADAPTER, -12 M-M FLAT...
  • Page 39 PARTS KIT #23814: 6600&6620, KIT #23815: 7700&7720 ITEM PART NO. DESCRIPTION 23810 PAN–JD FLAT STYLE 23015 PAN WING (R) JD 6620 23013 PAN WING (R) JD 7720 23016 PAN WING (L) JD 6620 23014 PAN WING (L) JD 7720 23813 STIFFENER ANGLE WLDM 15583 SCREW, 5/16”...
  • Page 40 PARTS KIT #23026: PRE-'93 9400 & 9500 ITEM PART NO. DESCRIPTION 22994 PAN WING (R) JD9400/9500 22995 PAN WING (L) JD9400/9500 15583 SCREW, 5/16” X 3/4” 15250 WASHER, 5/16” FLAT 15356 NUT, 5/16” NYLOCK KIT #23027: PRE-'93 9600 ITEM PART NO. DESCRIPTION 22978 PAN WING (R) JD9600...
  • Page 41 PARTS KIT #23101: '93 9600 ITEM PART NO. DESCRIPTION 23116 PAN WING (R) JD9600, ‘93 23117 PAN WING (L) JD9600, ‘93 15003 BOLT, 5/16” X 3/4” 15250 WASHER, 5/16” FLAT 15356 NUT, 5/16” NYLOCK KIT #24226: '94 AND NEWER 9600, 9610, 9650 ITEM PART NO.

  • Page 42: Troubleshooting

    TROUBLESHOOTING Section PROBLEM PROBABLE CAUSE SUGGESTION Adjust rear shield forward to reduce Single Cyclone throws more chaff to the amount of chaff thrown to the right Rear shield needs adjustment. the right side than to the left. and increase the amount thrown to the left.
  • Page 43 TROUBLESHOOTING Drive belt on reel hydraulic pump is Adjust or replace belt. slipping or broken. Check hose connections between header and fl ow control valve for correct attach- Reroute if incorrect. ments. Both the hydraulic reel and Cyclone slow down and may even stop. Cyclone disc is plugged or has an Unplug or remove obstruction while obstruction preventing it from turning.

  • Page 44: Bolt Torque

    BOLT TORQUE Section The tables below are for reference purposes only and their use by anyone is entirely voluntary, unless otherwise noted. Reliance on their content for any purpose is at the sole risk of that person and any loss or damage resulting from the use of this information is the responsibility of that person.
  • Page 48 Crary Industries 237 12th St. NW • P.O. Box 849 West Fargo, ND 58078-0849 (701)282-5520 • FAX: (701)282-9522 www.crary.com...

This manual is also suitable for:

Cyclone 4420Cyclone 6600Cyclone 6620Cyclone 7700Cyclone 7720Cyclone 8820 ... Show all

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