Hayes HY PRO Series Manual

Hayes HY PRO Series Manual

Socket fusion pipe welder

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Socket Fusion Pipe Welder
HY PRO Series
DESCRIPTION
The HAYES HY PRO Series is the new digital socket fusion pipe welder (heating tool) that is
suitable for joining a variety of thermoplastic pipes and fittings for different applications in the
industry. This machine can weld HDPE (Polyethylene), PP-R (Polypropylene), PB
(Polybutene).
Our heating tool is designed and manufactured according to the American international
standard ASTM F2620. Our line of ancillary accessories such as heating adapters, cold ring
pliers and chamfer/depth gages are manufactured to ASTM F1056 guidelines, which will
assist in completing a quality fusion consistently if the pipe manufacturer's procedures are
followed carefully.
We offer a variety of options for all our customer's needs. Our goal is to deliver world class
guaranteed plastic pipe fusion tools with fast shipping for a very competitive price.
PROCEDURE / APPLICATION
Definition according to the ASTM F2620: The socket fusion technique consists of
simultaneously heating both the external surface of the pipe end and the internal surface of
the socket fitting to a designated temperature, then fuse them together by application of a
sufficient force. Thereby resulting in fusion.
Socket fusion tools consist of a heating tool, heating adapter, cold rings pliers and
chamfer/depth gages.

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Summary of Contents for Hayes HY PRO Series

  • Page 1 HY PRO Series DESCRIPTION The HAYES HY PRO Series is the new digital socket fusion pipe welder (heating tool) that is suitable for joining a variety of thermoplastic pipes and fittings for different applications in the industry. This machine can weld HDPE (Polyethylene), PP-R (Polypropylene), PB (Polybutene).
  • Page 2: Technical Information

    • Digital screen with adjustable temperature control • Accurate heating temperature • Automatic adjustable environment temperature • Ergonomic handle • Durable and efficient to maximize the pipe fusion • Voltage protection • Different working pipe sizes www.hayesfusion.com | HAYES FUSION...
  • Page 3 HY4PRO KIT capable to weld up to 4” • 2 IPS Heating adapters ► 2 in. IPS ► 3 in. IPS • Handle • Weight: 19.14 LBS / 8.7 KG • Dimensions: 17x9x5 in 44x24x12 cm www.hayesfusion.com | HAYES FUSION...
  • Page 4 • 6 IPS Chamfer/Depth gage ► ½ in. ► ¾ in. ► 1 in. ► 1-1/4 in. ► 1-1/2 in. ► 2 in. • Weight: 35 LBS / 16 KG • Dimensions: 18x11x10 in 46x28x25 cm www.hayesfusion.com | HAYES FUSION...
  • Page 5 Standard (In.) Ref. ½”CTS BS1/2C ½”IPS BS1/2I ¾”IPS BS3/4 1”IPS 1-1/4”IPS BS1-1/4 1-1/2”IPS BS1-1/2 2”IPS 3”IPS 4”IPS Cold Ring Pliers Standard (In.) Ref. ½”CTS AF1/2C ½”IPS AF1/2I ¾”IPS AF3/4 1”IPS 1-1/4”IPS AF1-1/4 1-1/2”IPS AF1-1/2 2”IPS 3”IPS 4”IPS www.hayesfusion.com | HAYES FUSION...
  • Page 6: About This Manual

    Put the pipes and fittings into the heating adapters, remove pipes and the fittings from the heating adapters when they reach the proper heating time. Connect the pipes and fittings together until the bead is formed. www.hayesfusion.com | HAYES FUSION...
  • Page 7: Important Notes

    Adjustment of the temperature when it is already set will damage the temperature control components. ✓ It is recommended to use an insulated heater bag to store the heating tool when it is hot. www.hayesfusion.com | HAYES FUSION...
  • Page 8 Wear protective gloves. Never touch the surface of the heating tool or heating adapters when they are hot. Burn Risk • Move the heating plate cautiously when it is hot and carefully remove the heating adapters. www.hayesfusion.com | HAYES FUSION...
  • Page 9 13 mm 1/2"IPS 14 mm 3/4" 15 mm 2 mm 1" 17 mm 1 1/4" 18 mm 1 1/2" 20 mm 2" 26 mm 2 1/2" 29 mm 3 mm 3" 32 mm 4" 35 mm www.hayesfusion.com | HAYES FUSION...
  • Page 10 P A G E | 10 HEAT FUSION VISUAL APPEARANCE GUIDELINE American National Standard - ASTM F2620 Acceptable Visual Appearance ✓ Melt bead flattened by cold ring. ✓ No gaps or voids. ✓ Good alignment between pipe and fitting. www.hayesfusion.com | HAYES FUSION...
  • Page 11 P A G E | 11 Unacceptable Visual Appearance ✓ Melt bead not flattened against the fitting/cold ring. ✓ Improper insertion depth; no cold ring. ✓ Excessive heating. Unacceptable Visual Appearance ✓ Misalignment. www.hayesfusion.com | HAYES FUSION...
  • Page 12: Warranty Certificate

    Buyer is responsible for return freight for any reason other than manufacturer's defects. IMPROVEMENT Hayes Industrial Solutions Inc. reserves the right to make any changes in or improvements on its products without incurring any liability or obligation to update or change previously sold machines and/or the accessories.

This manual is also suitable for:

Hy1proHy2proHy4pro

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