Relyon plasma PLASMA BRUSH PS2000 Operating Instructions Manual

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Operating instructions

PS2000 power supply

BA-PS2000_EN / F0307902

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Page 1 Operating instructions PS2000 power supply BA-PS2000_EN / F0307902...
Page 2 Thank you for buying a high-quality Relyon Plasma GmbH branded product. To get the best from your machine, please read these instructions carefully. Important! Read these instructions carefully before assembling, installing and starting up the machine! Always follow the safety instructions! Failure to follow the safety instructions may result in accidents, serious injury and serious damage to the machine.
Page 3: Table Of Contents
Table of contents Safety ............................4 Residual risks ............................ 4 Information and obligations for the operator ..................5 Intended use ............................. 5 Impermissible operating conditions ....................5 Description of machine ......................6 Overview of the machine........................6 Installation dimensions ........................6 Description and connections ......................
Page 4: Safety
Safety The PS2000 power supply was designed in accordance with the relevant international standards. However, as with any technical product, hazards may arise if the system is not used properly or is used for purposes other than its intended use. Working with the PS2000 power supply can be dangerous and may result in serious or fatal injury.
Page 5: Information And Obligations For The Operator
Exception: Such modifications are expressly authorised by the manufacturer. Intended use The PS2000 power supply is only intended for operation of a plasma generator from Relyon Plasma GmbH. The machine is only intended for plasma surface treatment in combination with a suitable plasma generator.
Page 6: Description Of Machine
Description of machine Overview of the machine Component PS2000 high-voltage power supply Installation dimensions June 2017 BA-PS2000_EN / F0307902...
Page 7: Description And Connections
Description and connections Fig.: Diagram of front (top) and rear (bottom) of the PS2000 No. Component Master switch I/O Status LED Ventilation grille with dust filter (class G2 coarse dust filter) GES HB 30 PTFE high-voltage socket for connecting an HVC high-voltage cable 230 V AC, 50 Hz power connector (for cable type: H05V 3G1.5 CE (3 x 1.5mm²)) Harting HAN 3 Harting HAN M12 emergency stop plug connector...
Page 8: Power Connector Pin Assignment
Power connector pin assignment The power connector comprises the following components: 1: Support sleeve 2: Panel jack 3: Retaining bolt (earthing function) 4: PG cable screw connection Use a H05V 3G1.5 CE (3 x 1.5 mm²) cable to connect the power plug. The panel jack pin assignment: PIN 1: L1 PIN 2: N...
Page 9: Pin Assignment Of Emergency Stop Plug
Pin assignment of emergency stop plug The emergency stop plug supplied consists of 4 individual parts which have to be plugged/screwed together as shown. Pin assignment of the emergency stop plug: PIN 1: +24 V output PIN 2: 0 V / GND output PIN 3: +24 V input (+/- 10%) PIN 4: 0 V input Fig.
Page 10: Pin Assignment Of Can Bus Socket/Plug (9-Pin Sub D Socket/Plug)
Pin assignment of CAN bus socket/plug (9-pin sub D socket/plug) Pin 1: 24 V input for external control (X21 & X22) Pin 2: CAN Low (X21 & X22) Pin 3: CAN Ground (X21 & X22) Pin 4: GND input for external control (X21 &...
Page 11: Technical Data
Technical data Technical data Description Value Electrical data 220 V – 240 V AC / 50-60 Hz / max. 6 A Electrical connection Mains fuse F1 = 6.3 A / 230 V AC / time lag ≤ 1200 VA Power consumption Power loss Pmax: 450 W Protection...
Page 12: Transport/Storage
Transport/storage • Store the PS2000 power supply in a dry place. This will prevent the electrical contacts from corroding. • Protect the PS2000 power supply from dirt and foreign bodies. Unpacking and installation Caution – electrical voltage! Danger: 230 V and high voltage. Only electricians may connect the PS2000 power supply to the mains voltage supply and connect the plasma generator and HVC cable extension to the PS2000 power supply.
Page 13 To install the machine, perform the following steps in the specified order: 1. Mount the machine in a 19" control cabinet intended for this purpose. Only use the support rails on which the PS2000 is mounted to distribute the weight. Use fixing bolts to secure the PS2000 in the bracket.
Page 14: Installing And Starting Up Several Ps2000S Running In Parallel
5.2.2 Installing and starting up several PS2000s running in parallel To install and start up several PS2000s which are controlled in parallel by one control unit, please proceed as follows: 1. Perform steps 1-6 for starting up an individual PS2000 2.
Page 15: Operation
Operation Controls / displays Caution – electrical voltage! Danger of electric shock. Never reach into the area around the connected plasma generator while it is running or if it has shut down (e.g. to check why the plasma generator has shut down). The PS2000 has LEDs indicating the current status.
Page 16: Switching On And Operating Machine With Bus Communication
Switching on and operating machine with bus communication The PS2000 can be operated externally in two ways: a. Via the "plasma control" software: This software is available from Relyon Plasma GmbH and is used to control an individual PS2000. This software and the appropriate CAN/USB converter can be used to change and log operating parameters.
Page 17 Index Sub- Name (reference) Attribut Mappa Object Data type Default value Comment Index type 1010 Store parameters ARRAY UNSIGNED32 Highest sub-index UNSIGNED8 supported Ascii “save“ Save all UNSIGNED32 0000 0001 parameters Complete object directory (incl. 2040-2043) is saved Save UNSIGNED32 0000 0000 "save"...
Page 18 Index Sub- Name (reference) Attribut Mappa Object Data type Default value Comment Index type Vendor ID UNSIGNED32 0000 0000 (Bosch Rexroth AG Pneumatics – ship engineering) Product code UNSIGNED32 0000 0000 Revision number UNSIGNED32 0000 0000 Serial number UNSIGNED32 FFFF FFFF 1200 SDO server 1 RECORD...
Page 19 Index Sub- Name (reference) Attribut Mappa Object Data type Default value Comment Index type 1A00 TPDO 1 mapping RECORD PDO_MAPPIN parameter Number of mapped UNSIGNED8 Number of application objects mapped objects in TPDO (digital inputs) application UNSIGNED32 2010 00 08 object application UNSIGNED32...
Page 20 Index Sub- Name (reference) Attribut Mappa Object Data type Default value Comment Index type Temperature 2 UNSIGNED8 TPDO2; Byte4 Temperature 3 UNSIGNED8 TPDO2; Byte5 Temperature 4 UNSIGNED8 TPDO2; Byte6 Temperature 5 UNSIGNED8 2060 Power-On time UNSIGNED16 TPDO02; Byte1,2 2100 Internal use UNSIGNED32 Do not change! 2110...
Page 21 6.2.2.2 Error messages Unexpected events are transmitted in the following form: ID: 80h+NodeID data: 0x00 0xFF 0x81 0xyy 0x00 0x00 0x00 0x00 yy: Error code according to error status 1..16h yy: 0x50  Data received via RPDO is not within the valid range - valid parameters were adopted and invalid ones ignored.
Page 22: Switching Off The Machine
Switching off the machine To switch off, perform the following steps in the order given: 1. Switch off plasma generation. 2. Switch machine off using master switch.  The machine is switched off. Error acknowledgement When the PS2000 reports an error (error LED lights up), the reason for the error message can be read via the CAN bus interface (error code).
Page 23: Taking Out Of Service
Taking out of service Caution – electrical voltage! Danger: 230 V and high voltage. Only electricians may disconnect the power supply, plasma generator or HVC cable extension from the PS2000 power supply. Caution – electrical voltage! Danger due to high voltage at output. After switching off the high voltage / supply voltage, there may still be high voltage on the output for up to 1 second.
Page 24: Maintenance And Cleaning
You can source the filter mats needed as spare parts from Relyon Plasma GmbH. To change the dust filters, proceed as follows: 1. Disconnect the power supply to the PS2000.
Page 25: Troubleshooting
Customer service If the machine is not working properly, return it to Relyon Plasma GmbH to be checked. You will find the customer service address at the end of the operating instructions. BA-PS2000_EN / F0307902 June 2017...
Page 26: Environment
EN 55011 (2007 + A2:2007) radiated emissions, limit value class / group 2, class A EN 61000-6-2 (2005) immunity IP20 protection IEC 60529 Relyon Plasma GmbH Weidener Strasse 16 93057 Regensburg Germany Phone:...