ALLTREC MD Series User Manual
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ALLTREC MD Series User Manual

Mowing decks
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Mowing Decks
MD130, MD165, MD195, MD270
FPS-Electric B.V.
the Netherlands
info@alltrec.nl
www.alltrec.nl
AllTrec MD-Series
101284
User manual English
Version 1.4 • 2023

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Summary of Contents for ALLTREC MD Series

  • Page 1 AllTrec MD-Series 101284 Mowing Decks MD130, MD165, MD195, MD270 User manual English Version 1.4 • 2023 FPS-Electric B.V. the Netherlands info@alltrec.nl www.alltrec.nl...
  • Page 2 I N T R O D U C T I O N FPS-Electric B.V. reserves the right to modify the specifications and/or components without prior notice. The contents of this manual may also be modified without notice. For information about settings, maintenance or repairs not provided in this manual, please contact your dealer.

  • Page 3: Version History

    I N T R O D U C T I O N Version history Version Description Date (dd-mm-yyyy) First version 28-10-2022 Final version 21-03-2023 Mowing Deck...

  • Page 4: Preface

    You are careful and you obey the safety precautions. • Maintenance is done with manufacturer-supplied parts. When this manual refers to “the manufacturer”, this means AllTrec. Purpose of this manual The purpose of this user manual is to make sure that you do maintenance on above product and that you use it safe and correct.

  • Page 5: Target Audience

    Safety of all personnel working with the product • Operation • Troubleshooting • Disposal of the product For any questions or requests for information, please contact AllTrec. Target audience This manual must be read and understood by: • Distributors • Operators •...

  • Page 6: Reading Guide

    I N T R O D U C T I O N 2. Local disassembly and assembly must only be done by: • A person authorized by AllTrec • Trained personnel under the direct supervision of a person authorized by AllTrec Reading guide Read this manual carefully.
  • Page 7 I N T R O D U C T I O N NOTE Gives more information that helps the user to do a task or to prevent a problem. Mowing Deck...

  • Page 8: Ec Declaration Of Conformity

    I N T R O D U C T I O N EC Declaration of Conformity The undersigned, F.P. van de Staak, certifies that the system BRAND AllTrec Mowing Deck MD130 TYPE Mowing Deck MD165 Mowing Deck MD195 Mowing Deck MD270...

  • Page 9: List Of Abbreviations

    I N T R O D U C T I O N List of abbreviations Mowing Deck ePTO Electric Power Take Off Volts of direct current Mowing Deck...

  • Page 10: Table Of Contents

    I N T R O D U C T I O N Content VERSION HISTORY ................2 PREFACE ....................3 Purpose of this manual ................3 Target audience ..................4 Requirements for operators ..............4 Reading guide ..................5 EC Declaration of Conformity ..............7 List of abbreviations ................
  • Page 11 I N T R O D U C T I O N PUTTING INTO SERVICE ............31 Connect the Mowing Deck ............31 Height adjustment ..............33 4.2.1 Adjust the height ..............34 4.2.2 Transportmode............... 36 OPERATING THE MOWING DECK ........37 Safety rules for operation ............

  • Page 12: List Of Figures

    Fig. 2-6 Mowing Deck technical specifications ......27 Fig. 3-1 Locations for transport connections when not connected 30 Fig. 4-1 Connecting the Mowing Deck MD270 to the AllTrec 8015F ..................32 Fig. 4-2 Height settings possibilities ..........33 Fig. 4-3 Spacer rings and pin positions .........
  • Page 13 I N T R O D U C T I O N Mowing Deck...

  • Page 14: Introduction

    I N T R O D U C T I O N Introduction The Mowing Deck is a fully electric powered implement, specially designed for use in combination with the AllTrec 4810T and 8015F implement carriers. You can easy connect the implement to the AllTrec vehicle without tools.

  • Page 15: Intended Use

    Related to the attached Mowing Deck type, assembled onto the AllTrec vehicle, the Mowing Deck is only applicable for mowing grass. Use the Mowing Deck only for the work activity given above. The CE marking according to the system directive does not apply to other work activities.

  • Page 16: Identification

    Fig. 1-2 Type plate location Warranty AllTrec guarantees the soundness of the products as to the material and/or manufacturing faults. The warranty is valid for one year, with a maximum of 1000 operating hours after the delivery date. The warranty does not include wear on the parts.
  • Page 17 I N T R O D U C T I O N Mowing Deck...

  • Page 18: Description Of The System

    D E S C R I P T I O N O F T H E S Y S T E M Description of the system There are four possible configurations of the Mowing Deck system. NOTE In this user manual, only the Mowing Deck MD270 is shown in the user manual.

  • Page 19: System Model

    See Table 2-1 for the different model descriptions. The system model gives the capacity, model and available versions of the tool carrier, see Table 2-1. AllTrec AllTrec Model Description 4810T 8015F ...

  • Page 20: System Components

    Fig. 2-2 Mowing Deck MD270 Legend Mowing motor (7x) Motor controller housing Hydraulic hose (4x) Coupling piece (2x) AllTrec ePTO plug connection Hydraulic cylinder wing control (2x) Narrow anti-scalp roller (6x) Motor flange (7x) Mowing blade (7x) 10. Dust flap (3x) 11.

  • Page 21: Main System Components - Md195/Md165/Md130

    Main system components – MD195/MD165/MD130 Fig. 2-3 Mowing Deck MD165 Legend Mowing motor (4x) Motor controller housing Coupling piece (2x) AllTrec ePTO plug connection Narrow anti-scalp roller (4x) Motor flange Mowing blade Dust flap Mowing deck housing 10. Castor wheel (2x) 11.

  • Page 22: Mowing Motor

    Each mowing blade has its own mowing motor. The motor operates the blade directly at the necessary speed. The motor can be set from the AllTrec to a speed between 2000 and 3000rpm. The electric motor has an extended robust flange that supplies the motor shaft with sufficient support when loaded on the mowing blade.

  • Page 23: Dust Cloth

    Coupling The Mowing Deck has two freely hinged couplings that can be easily connected to the lifting arms of the AllTrec vehicle. The coupling pieces have a plastic wear block on which the cutting height at the rear can be adjusted.

  • Page 24: Hydraulic System (Md270)

    D E S C R I P T I O N O F T H E S Y S T E M 2.2.11 Hydraulic system (MD270) Only the Mowing Deck MD270 has a hydraulic system to control the two wings. The system consists of a hydraulic unit that is electrically driven and a pump that is only activated when the wings are operated.

  • Page 25: Safety Provisions And Measures

    D E S C R I P T I O N O F T H E S Y S T E M Safety provisions and measures 2.3.1 Stickers with warning pictograms Stickers with warning pictograms are located on these locations on the Mowing Deck.
  • Page 26 D E S C R I P T I O N O F T H E S Y S T E M Legend WARNING! DO NOT WALK OR STAND HERE Persons must not stand on the housing areas, which are unsafe for a person to stand on.
  • Page 27 D E S C R I P T I O N O F T H E S Y S T E M Made in Holland by FPS Read the manual carefully. Type plate, located on right side of distribution box Mowing Deck...

  • Page 28: Dimensions And Weight

    D E S C R I P T I O N O F T H E S Y S T E M 2.3.2 Dimensions and weight Dimensions (mm) and MD130 MD165 MD195 MD270 weight (kg) Length [L] 1060 1312 Height [H] Height [H1] 1010 Width [S]...
  • Page 29 D E S C R I P T I O N O F T H E S Y S T E M Mowing Deck...

  • Page 30: Transport And Storage

    The Mowing Deck can become detached from the trailer or truck during transport when the Mowing Deck is not correctly attached. If the Mowing Deck is not connected to the AllTrec vehicle, the Mowing Deck must be attached correctly with tension straps on the coupling arms (Fig.

  • Page 31: Storage Of The Mowing Deck

    T R A N S P O R T A N D S T O R A G E Fig. 3-1 Locations for transport connections when not connected Legend 1. Coupling arms 2. Castor wheel arms Storage of the Mowing Deck CAUTION Store the Mowing Deck in a clean and dry environment to prevent the formation of condensate.

  • Page 32: Putting Into Service

    (pos. 2) on the lift arms (pos. 3). 3. Set the lift arms to the correct height. 4. Place the AllTrec vehicle straight in front of the centre and align the coupling pieces with the pickup points (pos. 4). 5. Turn off the ignition and get out off the AllTrec vehicle.

  • Page 33: Fig. 4-1 Connecting The Mowing Deck Md270 To The Alltrec 8015F

    6. Slide the central pins of the Mowing Deck in the lift arms and fasten with split pins (pos. 5). 7. Make sure that the AllTrec is off and then connect the ePTO plug (pos. 6). 8. Connect the hydraulic quick couplings (pos. 7).

  • Page 34: Height Adjustment

    P U T T I N G I N T O S E R V I C E Height adjustment You can adjust the Mowing Deck to different cutting heights so that you can use the Mowing Deck for different mowing tasks. The highest adjustment at the front is via the castor wheels with spacer rings (Fig.

  • Page 35: Adjust The Height

    P U T T I N G I N T O S E R V I C E 4.2.1 Adjust the height NOTE The settings in Table 4-1 are only theoretical. With wear on the pins, wear blocks, or a lower tire pressure, the Mowing Deck position can be different.

  • Page 36: Fig. 4-3 Spacer Rings And Pin Positions

    P U T T I N G I N T O S E R V I C E Cutting height Castor wheels Lifting arm (front side) positions (rear side) 30-40 mm 1 ring Pin position 1 40-50 mm 2 rings Pin position 2 50-70 mm 3 rings...

  • Page 37: Transportmode

    P U T T I N G I N T O S E R V I C E Fig. 4-4 Sticker located on Mowing Deck 4.2.2 Transportmode Fig. 4-5 Transportmode pin position When driving in transport mode, we recommend placing pin A in position B to reduce movement of the Mowing Deck while driving.

  • Page 38: Operating The Mowing Deck

    For safe operation read the information and instructions related to the Mowing Deck. Safety rules for operation DANGER Be careful and NEVER touch the blades when the ePTO plug is connected to the AllTrec vehicle. Mowing Deck...

  • Page 39: Start The Operation

    The plastic wear blocks on the couplings have no wear • There are no noises when the blades turn Fig. 5-1 Start the Mowing Deck MD270 For further operation of the the Mowing Deck connected to the AllTrec vehicle, see the AllTrec 4810T or 8015F user manual. Mowing Deck...

  • Page 40: Maintenance

    See 10.2. Maintenance must be carried out by a certified and qualified AllTrec dealer. You can request an overview of AllTrec dealers at https://alltrec.nl/en/dealers/. Obey the maintenance instructions for safe operation on the Mowing Deck and to keep the Mowing Deck in good condition.

  • Page 41: Safety Rules For Maintenance And Adjustments

    M A I N T E N A N C E Safety rules for maintenance and adjustments WARNING • Make sure that you fully switched off the AllTrec vehicle and put it stationary on the handbrake before you do maintenance or adjustments •...

  • Page 42: Lift The Mowing Deck

    1. (MD270 only) Lift the side wings up slightly so the outer sides are approximately 30cm from the ground. 2. Lift the Mowing Deck up with the lifting device of the AllTrec vehicle (see the main manual of the AllTrec 4810T or 8015F).

  • Page 43: Fig. 6-1 Maintenance Preparation

    M A I N T E N A N C E Fig. 6-1 Maintenance preparation Mowing Deck...

  • Page 44: Cleaning

    M A I N T E N A N C E 6.2.1 Cleaning CAUTION Remove large quantities of wire, rope, etc. around the motor shaft that can cause permanent damage to the motor. Regularly clean the underside (Fig. 6-2, pos. 1) of the Mowing Deck to prevent rust from large quantity of wet grass.

  • Page 45: Lubrication Points

    M A I N T E N A N C E 6.2.2 Lubrication points NOTE Lubricate the lubrication points daily to prevent damage because of wear and tear. Use the schedule in paragraph 6.3. Use NLGI Class 2 (for example Shell Gadus S2 V220.2).

  • Page 46: Electrical System Maintenance

    Electrical system maintenance Do a check of the electrical system at a minimum of a year by an authorized AllTrec technician. Make sure that all the electrical connections of the electrical components are in good condition. There are two sensors, which senses the position of the wings. You have to replace or repair the sensors when they are broken or show signs of wear.

  • Page 47: Main Maintenance

    M A I N T E N A N C E 6.2.4 Main maintenance Make sure that the components below are correct attached and do not show signs of wearing: Reference Fig. 6-5. The hydraulic hoses do not leak (pos. 1). The ePTO plug and hose is in good condition (pos.

  • Page 48: Blades And Mowing Motors Maintenance

    M A I N T E N A N C E 6.2.5 Blades and mowing motors maintenance CAUTION Do not continue working with the Mowing Deck when the answer to one of the questions below is yes. This can cause damage to the mowing motors. Do a regularly check of the blades with the questions below: •...

  • Page 49: Replace The Blade

    Reference Fig. 6-6. 1. Lift the Mowing Deck with the AllTrec vehicle lifting device (see the user manual of the AllTrec 4810T or AllTrec 8015F). 2. Put on gloves to hold the blade (pos. 2) at the end.

  • Page 50: Fig. 6-6 Blade Replacement

    M A I N T E N A N C E Fig. 6-6 Blade replacement Mowing Deck...

  • Page 51: Maintenance Schedule

    M A I N T E N A N C E Maintenance schedule The schedule below shows you all the maintenance tasks that are necessary for reliable operation of the Mowing Deck. Par. Mowing Deck OPERATOR DEALER MAINTENANCE TASK Check safety systems 6.2.1 Cleaning...

  • Page 52: Malfunctions

    If you are experiencing problems or malfunctions: contact your AllTrec dealer. If a problem in the control system occurs, you can read the AllTrec 4810T or AllTrec 8015F display communication. If the Mowing Deck stops working after a few seconds, always make sure that you do an operational check first to see if all the blades continue to turn freely and that there are no blockages.
  • Page 53 M A L F U N C T I O N S Mowing Deck...

  • Page 54: Discard

    Environmental consequences The lifespan of the AllTrec depends on maintenance, operation hours, the use and environmental conditions (dust, pollution, humidity, temperature and the like). Correct maintenance increases the lifespan.
  • Page 55 D I S C A R D Mowing Deck...

  • Page 56: Warranty Conditions

    • AllTrec 4810T and 8015F: 2 years warranty on the machine, with a maximum of 2000 operating hours after delivery • AllTrec 8015F: 2-year warranty on the battery, with a maximum of 2000 operating hours after delivery.
  • Page 57 • Replacement of an original part with a non-original part • The maximum weight of the AllTrec is stated on the nameplate of the machine and, including attachments, may not exceed this maximum weight at all times. Mowing Deck...

  • Page 58: 10. Annex

    10. Annex This annex contains the first inspection checklist and the maintenance logbook. If you are a service technician or an AllTrec dealer, make sure to complete every form according to the instructions as given by AllTrec. 10.1 First inspection checklist...

  • Page 59: Maintenance Logbook

    A N N E X 10.2 Maintenance logbook Mowing Deck...
  • Page 60 A N N E X Mowing Deck...
  • Page 61 A N N E X Mowing Deck...
  • Page 62 A N N E X Mowing Deck...
  • Page 63 A N N E X Mowing Deck...
  • Page 64 A N N E X Mowing Deck...
  • Page 65 A N N E X Mowing Deck...
  • Page 66 A N N E X Mowing Deck...
  • Page 67 A N N E X Mowing Deck...
  • Page 68 A N N E X Mowing Deck...
  • Page 69 A N N E X Make a copy of this page for future use! Mowing Deck...

This manual is also suitable for:

Md130Md165Md195Md270

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