AXXIOM SCHMIDT BAABS Manual

AXXIOM SCHMIDT BAABS Manual

Blasting accessory & assist bracket system

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BAABS
(Blasting Accessory & Assist Bracket System)
January 2023
SAVE THIS MANUAL AND MAKE AVAILABLE
TO ALL USERS OF THIS EQUIPMENT!
Manual Part Number 7200-370
Copyright © 2023 Axxiom Manufacturing, Inc.
11927 S. Highway 6, Fresno, Texas 77545
800.231.2085 * 281.431.0581 * fax 281.431.1717
Visit us at
www.AxxiomMfg.com
Axxiom
BAABS
Manufacturing
See back cover for additional BAABS links
Manual
Website

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  • Page 1 January 2023 SAVE THIS MANUAL AND MAKE AVAILABLE TO ALL USERS OF THIS EQUIPMENT! Manual Part Number 7200-370 Copyright © 2023 Axxiom Manufacturing, Inc. 11927 S. Highway 6, Fresno, Texas 77545 800.231.2085 * 281.431.0581 * fax 281.431.1717 Visit us at www.AxxiomMfg.com...
  • Page 2 If this equipment is to be leased or rented, the supplier must assure that the lessee or renter has received proper training before the lessee or renter takes possession of the equipment. Consult Axxiom Manufacturing, Inc. Any person authorized to operate this equipment or any person intending to be in the...
  • Page 3 RECEIVE PROPER TRAINING. Do Not operate this equipment unless you have received operational and maintenance training. Begin by thoroughly reading and understanding this operation and maintenance manual and all included information. Consult an authorized Schmidt distributor or Axxiom Manufacturing, Inc. USE PROPER PERSONAL PROTECTIVE EQUIPMENT. Do Not operate or perform maintenance on this equipment without wearing OSHA approved eye, ear, foot, and lung protection.
  • Page 4: General Information

    The BAABS System with integrated Trigger Deadman is designed to be used in an abrasive blast control system as a device that allows remote control of the on-off function of the blast operation. Consult an authorized Axxiom Distributor for system compatibility verification.
  • Page 5 Figure 2.1 – BAABS Main Assembly Copyright © 2023 Axxiom Manufacturing, Inc.
  • Page 6 3.0 Installing BAABS Components Thrust Management Brace Installation BAABS Assembly Copyright © 2023 Axxiom Manufacturing, Inc.
  • Page 7 Slide Thrust Management Brace Assembly onto upper rail #5 until it reaches the Thrust Management Brace Assembly stop. Refer to Figure 3.5 below. 3.1.5 Hand tighten locking knob #23 to secure brace assembly into place. Figure 3.5 Thrust Management Brace Installation Copyright © 2023 Axxiom Manufacturing, Inc.
  • Page 8 Line up the hash mark located on the side of the G3 Trigger Deadman above the locking knob #29 with the closest hash mark on the lower rail assembly #4. See Figure 3.7. 3.2.7 Hand tighten locking knob #29. Figure 3.7 Copyright © 2023 Axxiom Manufacturing, Inc.
  • Page 9 Hand tighten locking knob #18. 3.3.9 Adjust Side Grip position by turning the Side Grip handle counterclockwise, move to the desired position and tighten by turning the Side Grip handle clockwise. See Figure 3.2. Copyright © 2023 Axxiom Manufacturing, Inc.
  • Page 10 4.0 Installing Blast Hose Gripper Module Blast Hose Gripper Installation Figure 4.1 Copyright © 2023 Axxiom Manufacturing, Inc.
  • Page 11 Snap Gripper Modules in Gripper Module slots in upper and lower rails. (See figure 4.1) Refer to the video link in Figure 4.1. Gripper Modules are removed by pushing the two lock “springs” towards each other and pulling the Gripper Modules from the Gripper Module slots. (See Figure 4.2) Figure 4.2 Copyright © 2023 Axxiom Manufacturing, Inc.
  • Page 12 5.0 Installation of BAABS on the Blast Hose and Connect Trigger Deadman BAABS Assembly Copyright © 2023 Axxiom Manufacturing, Inc.
  • Page 13 5.3.5 2 Position Module: Connect the 1/8” swivel fitting of the twinline to the 1/8” fitting on the G3 Trigger Deadman. No thread sealer is required since fittings are flared. The opposite end of the twinline is the signal air which starts the blast. Copyright © 2023 Axxiom Manufacturing, Inc.
  • Page 14 (AIR AND ABRASIVE) (See Fig 6.5). Release the trigger to stop blasting. 5.4.8 Follow the setup and pre-operating instructions provided with the blast system, then retest the operation of the G3 Trigger Deadman. Copyright © 2023 Axxiom Manufacturing, Inc.
  • Page 15: Standard Operation

    Pad (See Figure 3.1) This allows the muscles in the hands and arms, not needed to control the BAABS blasting motion, to be relaxed. Release deadman trigger to stop blasting. Safety flap will spring back into the safety position to guard against accidental blast activation. G3 Trigger Deadman Hand Placement Copyright © 2023 Axxiom Manufacturing, Inc.
  • Page 16 Pad (See Figure 3.1) This allows the muscles in the hands and arms, not needed to control the BAABS blasting motion, to be relaxed. 6.18 Release deadman trigger to stop blasting. Safety flap will spring back into the safety position to guard against accidental blast activation. G3 Trigger Deadman Hand Placement Copyright © 2023 Axxiom Manufacturing, Inc.
  • Page 17: Maintenance And Inspection

    Dirty air supply and/or back flow situations can result in an accumulation of debris in the twinline and trigger module body which can result in malfunctions. Clean out or replace twinline. Replace Trigger Deadman Control Module Assembly if necessary. See Section 16.0 for troubleshooting procedures. BAABS: G3 Deadman Maintenance Copyright © 2023 Axxiom Manufacturing, Inc.
  • Page 18: Part Replacement

    8.3.3 Install the new Thrust Management Brace Pad Cushion #3 by placing a portion of the Brace Pad Cushion connector in the hole of the Flexible Coupling and rolling the connector into the hole. 8.3.4 Tighten clamp screws on pad side Thrust Management Brace Flexible Coupling Clamps #5. Copyright © 2023 Axxiom Manufacturing, Inc.
  • Page 19 9.0 Dimensions 360° view of 360° view of Short BAABS Long BAABS Figure 9.1 Copyright © 2023 Axxiom Manufacturing, Inc.
  • Page 20 10.0 Ordering 360° view of 360° view of Long BAABS Short BAABS Figure 10.1 Copyright © 2023 Axxiom Manufacturing, Inc.
  • Page 21 11.0 Assembly BAABS Short Rail Base Assembly Figure 11.1 BAABS Short Rail Base Assembly Copyright © 2023 Axxiom Manufacturing, Inc.
  • Page 22 12.0 Assembly BAABS Long Rail Base Assembly Figure 12.1 BAABS Long Rail Base Assembly Copyright © 2023 Axxiom Manufacturing, Inc.
  • Page 23 13.0 Side Grip and Thrust Management Brace Assemblies Figure 13.1 Copyright © 2023 Axxiom Manufacturing, Inc.
  • Page 24 14.0 G3 Trigger Deadman Assembly Figure 14.1 Copyright © 2023 Axxiom Manufacturing, Inc.
  • Page 25 15.0 G3 Trigger Deadman Control Modules Two position Trigger Deadman 2Px Copyright © 2023 Axxiom Manufacturing, Inc.
  • Page 26 Three position Trigger Deadman 3Px Copyright © 2023 Axxiom Manufacturing, Inc.
  • Page 27: Troubleshooting

    2. Air leaks in twinline connections. Tighten connections. readily available. 3. Debris blocking flow through cartridge assembly (#10). Purge cartridge assembly. 16.5 If Problems Persist, Consult the Blaster Operation and Maintenance Manual for Further Troubleshooting Procedures. Copyright © 2023 Axxiom Manufacturing, Inc.
  • Page 28: Recommended Spare Parts

    17. Recommended Spare Parts Part Number Description 4500-000-07 Thrust Management Brace Pad Cushion 4500-000-10 Thrust Management Brace Flexible Coupling 4500-000-09 Rail Latch Spring 4500-000-04 Rail Snap-Lock Safety 4500-000-14 Thread Forming Screw 4500-000-05 Locking Knob w/bolt Copyright © 2023 Axxiom Manufacturing, Inc.
  • Page 29: Warranty Policy

    The obligation under this warranty is strictly limited to the replacement or repair, at Axxiom’s option, of machines and does not include the cost of transportation, loss of operating time, or normal maintenance services.
  • Page 30 The text, diagrams, and drawings contained in this manual are proprietary information intended solely for instruction in the operation of the specified equipment. Use of any text, diagrams, or drawings contained in this manual for any reason other than its intended purpose without the written consent of Axxiom Manufacturing, Inc. is strictly prohibited.
  • Page 31 NOTES Copyright © 2023 Axxiom Manufacturing, Inc.
  • Page 32 Additional Helpful BAABS Links Blasting in Blasting Blasting BAABS BAABS tight spaces Demonstration Stances Products Demonstration Visit us at www.AxxiomMfg.com Copyright © 2023 Axxiom Manufacturing, Inc.

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