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Summary of Contents for Bluebird TJ27EC
- Page 1 BRUSHCUTTER USE AND MAINTENANCE MANUAL Translation of Original instructions Rev. 1.0 ENGLISH...
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Page 3: Table Of Contents
TABLE OF CONTENTS 1 PURPOSE AND CONTENT OF THE MANUAL ..............5 SYMBOLS............................5 PURPOSE OF THE MANUAL ......................5 STORING THE MANUAL ........................6 RECIPIENTS ............................. 6 2 GENERAL INFORMATION ..................... 7 MANUFACTURER'S IDENTIFICATION DATA ................. 7 LIMITS OF LIABILITY ........................7 3 GUARD ........................... - Page 4 5.2.4 Assembling the cutting tools (for 26 - 28 mm diameter shaft) ..........25 6 USING THE MACHINE ......................31 Before starting ..........................31 Using the control handle to start the brushcutter ................32 6.2.1 For Blue Bird engines ......................33 Correct use ............................
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Page 5: Purpose And Content Of The Manual
Section 1 PURPOSE AND CONTENT OF THE MANUAL PURPOSE AND CONTENT OF THE MANUAL SYMBOLS To ensure the safety of persons and property, this manual uses symbols to draw attention to particularly dangerous situations, warnings and important information for using the brushcutter (hereinafter the "machine") correctly: DANGER Hazard that may lead to injury, even fatal. -
Page 6: Storing The Manual
Section 1 PURPOSE AND CONTENT OF THE MANUAL STORING THE MANUAL The manual should be kept carefully and close to the machine, away from liquids and anything else that could affect its readability, and should be readily accessible at any time. The manual and Declaration of conformity are integral parts of the machine and must therefore accompany it for its entire service life. -
Page 7: General Information
Section 2 GENERAL INFORMATION GENERAL INFORMATION MANUFACTURER'S IDENTIFICATION DATA BLUE BIRD INDUSTRIES Via Due Camini, 19 36010-Zanè (Vi) - Italy Phone: +39 0445314138 Fax: +39 0445314225 Website: www.bluebirdind.com/ e-mail: info@bluebirdind.com LIMITS OF LIABILITY The manufacturer shall not be liable for injuries or damage to property caused by: •... -
Page 8: Guard
Section 3 GUARD GUARD WARNING All the machines and accessories undergo continuous development. The manufacturer reserves the right to modify technical data, weights, construction characteristics and standard equipment at any time and without notice. DANGER If the cutting tools are not in position and appropriately secured, they may cause SERIOUS DAMAGE TO PEOPLE AND PROPERTY. -
Page 9: General Instructions
Section 3 GUARD General instructions • Read the manual carefully and make sure you have understood all the instructions and recommendations given in this manual before starting to use the machine. Keep this manual carefully and refer to it whenever necessary. •... -
Page 10: Meaning Of The Symbols Used
Section 3 GUARD Meaning of the symbols used Warning, danger, caution. Read the product documentation and safety instructions in this manual. Wear eye and hearing protection devices as well as a protective helmet when using the product. Wear protective footwear. Wear protective gloves. -
Page 11: Appropriate Clothing And Protective Equipment
Section 3 GUARD Risk of fire or explosion Appropriate clothing and protective equipment CAUTION Carefully read the following instructions regarding the type of clothing and protective equipment to wear before using the machine. • Use close-fitting overalls (avoid loose fitting shirts or loose clothing). •... - Page 12 Section 3 GUARD Safety helmet Safety shoes Earmuffs Heavy-duty overalls Chip-guard face-mask Vibration damping support Safety strap with quick release Throttle control handle with “STOP” switch Gloves Engine with overheat protection Safety guard Page 12 of 42 BRUSHCUTTER 698970 Use and maintenance manual Rev.
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Page 13: Technical Features
Section 4 TECHNICAL FEATURES TECHNICAL FEATURES Main parts Fuel tank Drive shaft Starting grip Bevel gear box Vibration-damping handlebar/grip Cutting tool Vibration damping support Safety guard Throttle control lever with safety trigger Page 13 of 42 BRUSHCUTTER 698970 Use and maintenance manual Rev. -
Page 14: Data Plate
Section 4 TECHNICAL FEATURES Data plate A nameplate (1) containing the identification information required when requesting assistance and/or spare parts is attached to the motor. It includes: • name; • model; • serial number; • year; WARNING DO NOT remove, move or replace the nameplate with that of another machine; DO NOT modify the data indicated on the nameplate. -
Page 15: Technical Data Tables
Section 4 TECHNICAL FEATURES Technical data tables MODEL TJ27EC TJ35EC TJ45EC TJ53EC TJ45EZC TJ53EZC Shaft diameter [mm] Weight without fuel, 5.1 (G) 6.2 (G) 6.9 (G) 7.6 (G) cutting tools and guard 11.8 12.1 5.8 (H) 6.9 (H) 7.6 (H) 8.3 (H) - Page 16 Section 4 TECHNICAL FEATURES MODEL HO25 HO35 HO50 ZHO 50 Shaft diameter [mm] Weight without fuel, cutting 5.3 (G) 7.1 (G) 7.9 (G) 13.0 tools and guard [kg] 6.0 (H) 7.7 (H) 8.5(H) Tank capacity [cm³] HONDA HONDA HONDA HONDA Engine type* GX25 GX35...
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Page 17: Assembly
Section 5 ASSEMBLY ASSEMBLY CAUTION Make sure that all parts have been assembled correctly before starting to use the machine. Models with rigid shaft 5.1.1 Shaft – engine Orientate the shaft (1), complete with housing support and connect it to the engine (2). Tighten the four screws (3). -
Page 18: Handlebar
Section 5 ASSEMBLY 5.1.2 Handlebar Insert the two half-bearings (1) onto the shaft (2) and secure with the appropriate screws (3). Position the handlebar (1) it in its seat as shown in the figure. Mount the cover (3) using the screws (4) but without tightening them. Adjust the position of the handlebar so that it can be gripped with slightly bent arms and wrists in an ergonomic position when working. -
Page 19: Vibration-Damping Grip
Section 5 ASSEMBLY 5.1.3 Vibration-damping grip Place the vibration-damping grip (1) on the rubber bushing (2), keeping the longer part facing towards the left (L). Adjust the handle (1) to a position which allows the ergonomic use of the machine. Secure the grip (1) to the lower half bearing (3) using the screws (4). -
Page 20: Throttle Control Acceleration Cable (Models With Rigid Shaft)
Section 5 ASSEMBLY 5.1.4 Throttle control acceleration cable (models with rigid shaft) The end of the throttle control cable (1) which exits from the throttle control handle (2) is fitted with: • a threaded regulator (3); • two nuts (4); •... - Page 21 Section 5 ASSEMBLY Then connect the eyelet terminal (8) of the ground cable (9) to one of the four fixing screws (10). Connect the female faston (11) of the ground cable (9) to the male faston (12) coming from the coil in the engine. Page 21 of 42 BRUSHCUTTER 698970 Use and maintenance manual...
- Page 22 Section 5 ASSEMBLY In models fitted with handlebars, feed the throttle control cable unit into the cable gland (13) on the shaft so that the throttle control unit is as close as possible to the machine. Page 22 of 42 BRUSHCUTTER 698970 Use and maintenance manual Rev.
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Page 23: For All Models
Section 5 ASSEMBLY For all models 5.2.1 Safety guard Position the guard (1) on the support (2). Fasten the guard to the support using the screws (3). CAUTION The type of guard to be fitted will depend on the cutting accessory used (wire or disc). -
Page 24: Safety Straps
Section 5 ASSEMBLY 5.2.2 Safety straps WARNING The strap supplied varies according to the type of brushcutter handle. In models fitted with a handlebar, the safety strap consists of: • a shoulder strap with a fixed shoulder piece; • a side protection with support clip. In models fitted with a vibration damping grip, the safety strap is consists of: •... -
Page 25: Assembling The Cutting Tools (For 26 - 28 Mm Diameter Shaft)
Section 5 ASSEMBLY 5.2.4 Assembling the cutting tools (for 26 - 28 mm diameter shaft) LINE Bevel gear box Spool Disc holder ring Head retaining flange Upper head cover Line Complete head unit Spring Page 25 of 42 BRUSHCUTTER 698970 Use and maintenance manual Rev. - Page 26 Section 5 ASSEMBLY DISC Bevel gear box Plate fixing flange Disc holder ring Support cup Disc Page 26 of 42 BRUSHCUTTER 698970 Use and maintenance manual Rev. 1.0...
- Page 27 Section 5 ASSEMBLY Installing cutting tools Safe and economical work requires the installed cutting tool to be the most appropriate for the intended use (grass line, shrub cutter disc). WARNING The right type of cutting tool for the model you have chosen can be supplied either as standard or as an optional.
- Page 28 Section 5 ASSEMBLY Insert an Allen key (11) into the hole on the side of the bevel gearbox (1) to lock the rotation of the disc holder ring (2) in the appropriate slot. Carefully screw the head unit (10) on until it is fully tightened. Remove the Allen key (11) so that the shaft and the cutting head are free to rotate.
- Page 29 Section 5 ASSEMBLY A specific guard has to be installed for each tool used, as required by the EC regulation: • guard with extension (1) for the nylon wire cutting head. • guard without extension (2) for the mowing disc. CAUTION Only use the nylon line recommended by the manufacturer.
- Page 30 Section 5 ASSEMBLY CAUTION It is strictly forbidden to use the disc saw on the brushcutter described in this manual. Never use knives, blades or cutting tools other than those provided by the manufacturer. Only ever use tools that are in perfect condition and free from dents, cracks, deformation or which have broken or worn-out teeth that may cause the device to break.
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Page 31: Using The Machine
Section 6 USING THE MACHINE USING THE MACHINE Before starting • Before starting the machine, make sure that it has been carefully positioned on a flat, clean surface free from obstacles. • Place it in a horizontal position so that the cutting tool is not touching the ground or any other object. -
Page 32: Using The Control Handle To Start The Brushcutter
Section 6 USING THE MACHINE Using the control handle to start the brushcutter In order to use the throttle control handle (1) properly, operators must be familiar with all its features that allow the machine to be switched on and controlled. Complete control handle Safety trigger Throttle lever... -
Page 33: For Blue Bird Engines
Section 6 USING THE MACHINE 6.2.1 For Blue Bird engines SEMI-ACCELERATION FOR COLD STARTING. Grip the control handle (1) and press the safety trigger (3) with the palm of your hand. Press the throttle lever as far as it will go (2). Press the button (4) as far as it will go. - Page 34 Section 6 USING THE MACHINE STARTING A COLD ENGINE Move the lever (5) to the CLOSED position (A). Pull the starting rope (6) a maximum of 1-2 times (until the engine starts to fire). Move the lever (5) back to the OPEN position (B). Pull the starting rope (6) again until the engine starts.
- Page 35 Section 6 USING THE MACHINE WARNING For any other information regarding Kawasaki and Honda engines, please refer to the manual supplied with the machine. STOPPING THE ENGINE Release the throttle lever (2) and the safety trigger (3). Move the red selector (4) to the STOP position. In order to restart the machine (as described previously), the red selector (4) must be in the I position.
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Page 36: Correct Use
Section 6 USING THE MACHINE Correct use The brushcutter must only be used to cut grass, bushes and shrubbery (trunks up to a max. diameter of 200 mm can be cut using a high power machine fitted with a blade and a trunk- retainer guard). -
Page 37: Using The Machine
Section 6 USING THE MACHINE Using the machine CAUTION Stand on both feet in a stable and balanced position. CUTTING GRASS Move slowly and cut from right to left and vice versa over an area approximately 1.5 metres wide. As you progress, always make sure you are standing in a stable position on both feet. WARNING When using grass-cutter disks and you wish to collect the cuttings, always cut from right to left in order to collect the cut grass on one side only. - Page 38 Section 6 USING THE MACHINE BUSHCUTTING OR PRUNING Install the disk saw together with the EC approved safety guard. Accelerate to maximum rpm to give the saw maximum cutting capacity and prevent it from jamming or stopping, which may cause the blade to rebound (kick-back effect). This effect can make you lose control of the machine and to lose your balance, with a possible risk of injury.
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Page 39: After Using The Machine
Section 6 USING THE MACHINE • Trunks of more than 7 cm in diameter can be also cut with the high-power brushcutter, but this should only be carried out occasionally because a power saw is more appropriate for this type of work. Whenever possible, try to avoid even very small stones, lumps of earth, small pieces of wood and anything else that could be hidden or barely visible in the grass. -
Page 40: Maintenance
Section 7 MAINTENANCE MAINTENANCE Bevel gear box Grease the bevel gear pair every 25 working hours: Unscrew the screw (1) Inject grease using the special pressurised syringe (2) When it is full, tighten the screw (1) WARNING We recommend using grease suitable for use at high temperatures, 120°C - 170°C. -
Page 41: Warranty Conditions
Section 8 WARRANTY CONDITIONS WARRANTY CONDITIONS BLUE-BIRD INDUSTRIES – ZANÈ LIMITED WARRANTY FOR BRUSHCUTTERS Our company guarantees the correct working of all agricultural and industrial machines made by us for a period of 24 months (12 months for professional use) from the time of purchase. - Page 42 Section 8 WARRANTY CONDITIONS EC DECLARATION OF CONFORMITY - HERSTELLERERKLARUNG -DECLARATION ‘CE’ DE CONFORMITE - DECLARACION DE CONFORMIDAD - DICHIARAZIONE DI CONFORMITA’ EUROPEA - GELIJKVORMIGHEIDSVERKLARING - EC DEKLARATION I OVERENSSTEMMELSE - DECLARAÇAO CE DE CONFORMIDADE - EY ILMOITUS - FORSAKRAN OM OVERENSSTAMMELSE - BEKREFTENDE EU ERKLÆRING - ΔΉΛΩΣΗ...
- Page 43 BLUE BIRD INDUSTRIES Fabbrica Motori s.r.l. Via Due Camini, 19 36010 ZANÉ ITALIA Tel. 0445 314138 Fax 0445 314225 www.bluebirdind.com...
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