Stealth SP-HEHV27 Series Operation Manual

Rechargeable li-ion battery system

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Rechargeable Li-ion Battery System
SP-HEHV27 Series Operation Manual
Version: A0
- 1 -

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Summary of Contents for Stealth SP-HEHV27 Series

  • Page 1 Rechargeable Li-ion Battery System SP-HEHV27 Series Operation Manual Version: A0 - 1 -...
  • Page 2: Table Of Contents

    Catalogue 1. Safety ............................- 1 - 1.1 Symbol Description ......................- 1 - 1.2 In use ..........................- 3 - 1.3 Before wiring ........................- 3 - 2.System introduction ........................- 4 - 2.1 Product description ......................- 4 - 2.2 Technical parameters ......................- 4 - 2.2.1 System parameters ....................- 4 - 2.2.2 Battery modules(SP-HE10227)...
  • Page 3: Safety

    1. Safety SP-HEHV27 series is a high voltage DC system and is to be operated by skilled/qualified personnel only. Read all safety instructions carefully before doing any work and always follow them when using the system. Improper operation or work can cause Injury or death of the operator or a third party;...
  • Page 4 At the end of the life of the device, do not dispose of it with household waste. CE certification mark. Grounding symbol. Keep the device away from open flames or sources of ignition. Equipment should be kept out of reach of children. Non-professionals are prohibited from disassembling the equipment.
  • Page 5: In Use

    Warning! Do not open or deform the battery module, otherwise the product will be out  of warranty WARNING: Appropriate personal protective equipment (PPE) such as rubber  gloves, rubber boots and goggles should be worn when working with batteries. Warning: System operating temperature range: 0℃...
  • Page 6: System Introduction

     2.System introduction 2.1 Product description  SP-HEHV27 series energy storage battery system is mainly composed of battery module (SP-HE10227) and control box (SP-HVC600).  The battery system can be used with single-phase high-voltage energy storage inverter and three-phase energy storage inverter.
  • Page 7: Battery Modules(Sp-He10227

    Battery module model SP-HE10227 Battery type Capacity(kWh) 2.76 5.53 8.29 11.05 13.82 Nominal voltage (Vdc) 102.4 204.8 307.2 409.6 (Vdc) 80~115.2 160~230.4 240~345.6 320~460.8 400~576 Voltage range 640±5 Dimension (mm) 220±5 380±5 660±5 940±5 1220±10 1500±10 weight(kg) 30.5±1 57.5±1 84.5±1 111.5±1 138.5±1 Depth of discharge...
  • Page 8 Energy (kWh) 2.76 Rated voltage (Vdc) 102.4 Capacity (Ah) Number of cells in series Nominal voltage of cell (Vdc) Operating temperature(℃) 0~45 Storage temperature(℃) -10~30 Dimension (W*D*H, mm) 640*220*280 Weight (kg) Protection class IP65 Name Description - 6 -...
  • Page 9: High Voltage Battery Controller(Sp-Hvc600

    BAT+ Positive pole of battery module BAT- Negative pole of battery module COM1 Communication input COM2 Communication output Battery module status indicator. Green light flashing: normal; red light on: fault. GND/Connector Grounding/Fixing the connecting piece between fixing hole the battery boxes. 8-11 Screw hole Used to fix the module side cover...
  • Page 10 Name Description SOC indicator light 0~25%Capacity. SOC indicator light 25%~50%Capacity. SOC indicator light 50%~75%Capacity. SOC indicator light 75%~100%Capacity. Start switch System startup. BAT- Battery module negative input. BAT+ Battery module positive input. Communication between control box and COM3 battery module. COM4 Battery system parallel communication.
  • Page 11: System Schematic

    Light status  When startup, the green button light flashes; the SOC blue light does not flash.At this time, the system is in standby mode.  When charging, the green button light flashes; the SOC blue light flashes clockwise from 25% one by one. ...
  • Page 12: Installation Notes

    3.Installation Notes 3.1 Tools The following tools are required to install the battery pack: Wire Cutter Crimping Sleeve Piece Modular Plier Screw Driver Electric Screw 600VDC Multimeter Driver Notice! Use properly insulated tools to prevent accidental electric shock or short circuit. 3.2 Safety equipment The following safety equipment is recommended when handling the battery pack:...
  • Page 13: Installation Environment Requirements

    Before the system is powered on, make sure that there are no flammable and  explosive objects around。 3.3.2 Installation Environment Requirements System operating temperature range: 0℃ ~ 45℃; optimum temperature:  15℃~35℃。 Although there are no forced ventilation requirements for battery systems, ...
  • Page 14: Fire Extinguisher System

    3.3.3 Fire extinguisher system For safety, fire extinguishers must be equipped. Regularly check whether the  fire extinguisher is in normal condition. It is recommended to choose carbon dioxide, ABC dry powder fire extinguisher  or Helen fire extinguisher. The fire caused by over temperature of general cables and connectors is ...
  • Page 15: System Installation

    3.5 System installation Note: Batteries exist in groups, and the same group number must be selected during installation. Mixing batteries with different group numbers will affect the battery performance. 3.5.1 Grouping The battery module will be divided into different gears according to the battery capacity.
  • Page 16 Screw Expansion bolt  The high voltage batteries of the SP-HEHV27 series can be formed into 5 different systems. The way they are stacked and fixed is the same.  The battery box fixing parts are installed, and the left and right sides are installed symmetrically to ensure a stable installation of the system.
  • Page 17  Install the L-shaped fixing between the control box and the battery box. The opening of the L-shaped fixing is a rectangular hole, which can be adjusted from 0 to 20mm according to the distance between the battery system and the wall.
  • Page 18: Wiring

     Fix the two L-shaped fixings on both sides of the battery box and the control box, and then fix them on the expansion bolts on the wall。 3.6 Wiring DANGER: The battery system is a high-voltage DC system. It must be ensured that the grounding is secure.
  • Page 19: Wiring Harness

    3.6.1 Wiring harness Name Figure Provided or not Battery positive ✔ input cable Battery negative ✔ input cable Battery positive Purchase separately output cable P/N:201-04029-00 Battery negative Purchase separately P/N:201-04030-00 output cable Battery series cable ✔ Master-slave communication ✔ cable Communication cable between ✔...
  • Page 20: Battery System Wiring Diagram

    3.6.2 Battery system wiring diagram Danger: It is forbidden to connect the positive and negative poles of the battery series cable to the same battery module, otherwise it will damage the battery and even cause personal injury.  Wiring Diagram for System (SP-HE10227-H) and System (SP-HE20427-H) - 18 -...
  • Page 21  Wiring diagram of system (SP-HE30727-H) and system (SP-HE40927-H) - 19 -...
  • Page 22  Wiring diagram of the system (SP-HE51227-H) - 20 -...
  • Page 23: Battery System Grounding Wiring

    3.6.3 Battery system grounding wiring Note: L-shaped fastener and connecting piece between boxes must be installed. It has the function of fixing battery system and grounding. - 21 -...
  • Page 24: Inverter Terminal Wiring

    3.6.4 Inverter terminal wiring 3.6.5 Parallel wiring diagram between battery systems Danger: When the system is connected in parallel, it must be confirmed that the system is closed and the circuit breaker is disconnected. Live line operation is easy to cause safety accidents, even casualties Note: When the battery system is paralleled, it must be confirmed that the voltage and SOC between the systems are consistent.
  • Page 25: Battery System Power On

    3.7 Battery system power on WARNING: Carefully inspect all power and communication cables. Before connecting, make sure that the voltage of the inverter is the same as the voltage of the battery system. Check that all power switches are off。 System startup steps:...
  • Page 26: Battery System Shutdown

    always on (not flashing), the system is in standby state, waiting to establish communication with the inverter。 4 ) After the inverter is powered on, the communication between the battery system and the inverter is established, and the external port of the battery system starts to output.
  • Page 27: Maintenance

    Steps Details Preparation 1.Turn on the battery system, see Chapter 3. The load is not allowed to be turned on until the entire energy storage system is turned on! 2.In addition to the battery system, if other devices have their own system startup steps, the operation manual must be followed.
  • Page 28: Replacement Of Main Spare Parts

    temperature is abnormal, evaluate whether it is a battery problem or the on-site ambient temperature is too high based on the on-site ambient temperature。 Controller SOC Controller failure. Replace the controller light is on red. The green light of 1.Controller failure Replace the controller the main control 2.Battery module...
  • Page 29: Storage Advice

    5.3 Battery maintenance Items Cycle If the battery is not in use, fully charge the battery Every 3 and discharge it to 25%~50%。 months Check the L-shaped fasteners and re-tighten if Every 6 loose。 months Check whether the shell is damaged. If yes, please Every 6 contact after-sales service.
  • Page 30: Attachment 1: Installation And System Startup Schedule

    Attachment 1: Installation and System Startup Schedule Tick after Step Item Remark completion Reference Installation environment check  chapter3.3 Reference Installation location selection  chapter3.3 Reference Battery system stacking and fixing  chapter3.5 Reference Battery System Wiring: Ground Wire  chapter3.6 Battery system wiring: power cables Reference...
  • Page 31: Attachment 2: System Shutdown Schedule

    Attachment 2: System Shutdown Schedule Tick after Step Item Remark completion Inverter off Reference inverter  manual Press the start button, the indicator Reference chapter  light is off。 Open the circuit breaker on the high Reference chapter  voltage control box - 29 -...
  • Page 32 Suzhou Stealth Energy Technology Co.,Ltd ADDR:8F, NO.198, Jinfeng Road, Huqiu District, Suzhou,Jiangsu Province,China TEL: +86 0512-66720026 E-mail: Sales@stealthenergy.cn www.stealthenergy.cn - 30 -...

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