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Schwing CPC III Manual

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CPC III Manual
Installation Instructions ...................................3
Control Panel ...................................................3
Scanreco Radio ...............................................4
Oil Temperature Sensor ...................................4
Rear Control Panel ..........................................4
Important Notes ...............................................5
HMI (Human Machine Interface) .....................7
Navigation Pane ..............................................7
LCD Screens .....................................................8
Menu Screen ...................................................8
Module and PLC I/O Screens ..........................9
INPUTS St Screen ...........................................9
WARNING
Programming Port
(PPPT)
In Maintenance mode, all CPC
safety features will be disabled
I/O Harness
(PIOE)
Oil Temperature
(POTS)
ok
Power
(PPG)
Panel Assembly:
98458772
Schematic:
98455320
Pairing Port
Cable/Radio Remote Box ...............................14
CPC III Manual
Maintenance Switch
(PMS)
ON
OFF
Rear Harness
(PRC)
Radio C
(PRADC)
Front Harness
(PFC)
Radio A
(PRADA)
Boom Harness
(PBC)
98465796-00
OUTPUTS St Screen .......................................9
INPUTS Ex Screen ..........................................9
OUTPUTS St Screen .......................................9
OUTPUTS Ex Screen ....................................10
System Voltage Screen .................................10
Keypad Screen ..............................................10
Radio Screen ................................................. 11
Maintenance Screen ......................................13
Configuration Screen .....................................13
Status LCD Display .......................................15
Operation
1

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Summary of Contents for Schwing CPC III

  • Page 1: Table Of Contents

    OUTPUTS Ex Screen ........10 Rear Control Panel ..........4 System Voltage Screen .........10 Important Notes ..........5 Keypad Screen ..........10 CPC III (Concrete Pump Controller) ....6 Radio Screen ..........11 HMI (Human Machine Interface) .....7 Proportional Settings Screen (Display) ..11 Navigation Pane ..........7 Proportional Settings Screen (Teach Mode) ..12...
  • Page 2 Display Messages...........25 SOURCE - Input Error Codes ......26 SOURCE - Output Error Codes .....26 SOURCE - Error Codes .........27 CAUSE - Error Code ........27 98458772-Assy CPC3 Control Panel(1 of 2) .29 98458772-Assy CPC3 Control Panel(2 of 2) .31 CPC III Manual...

  • Page 3: Installation Instructions

    Operation Installation Instructions 4. There are 4 holes provided to mount the CPC III to the unit, two above the PLC and 2 below the These instructions will vary depending on the type of PDM. If your unit used the Mounting Plate and it unit you are replacing.

  • Page 4: Scanreco Radio

    Rear Control Panel Control Panel. (Figure 5) 1. Remove the Rear Control Panel. WARNING Maintenance Switch 2. Install the new CPC III keypad onto the CPC III (PMS) In Maintenance mode, all CPC safety features will be disabled mounting bracket.

  • Page 5: Important Notes

    Quick Disconnect (PQD1) on the harness located next to Cable C and disconnect it. Tape the connector ends. - Reset the circuit breaker by cycling the power. - Turn off the maintenance switch. Maintenance Switch (PMS) Figure 8 Maintenance switch CPC III Manual...

  • Page 6: Cpc Iii (Concrete Pump Controller)

    C32 systems. CPC III system is an upgraded system for C32, CPC and CPC2, as well as all the variations and revisions of each one. Due to this, CPC III may vary depending on what the original system was and how it was changed over the years and what options were originally installed.

  • Page 7: Hmi (Human Machine Interface)

    These buttons are used to navigate to other screens and scroll through menu items. To assist the reader, we will represent the symbols as follows: = OK = Function Arrows Left/Right = Function Arrows Up/Down CPC III Manual...

  • Page 8: Lcd Screens

    Homepage Screen - with installed options settings screens and software version: When the ignition switch is engaged, power will be sup- plied to the CPC III Controller. The Homepage screen • PLC I/O Status will appear on the HMI LCD display.

  • Page 9: Module And Plc I/O Screens

    Menu Screen. - Press the to go to next or previous PLC I/O screen Functions: - Press (F4) button to return to Menu Screen. - Press the to go to next or previous PLC I/O screen CPC III Manual...

  • Page 10: Outputs Ex Screen

    PLC I/O screen System Voltage Screen Functions: - Press (F4) button to return to Menu Screen. Functions: - Press (F4) button to return to Menu Screen. - Press the to go to next or previous PLC I/O screen CPC III Manual...

  • Page 11: Radio Screen

    The stroke limiter is represented by the orange dot with ar- row. Login for Teach Mode Functions: - Press (F4) button to return to Menu Screen. Functions: - Press (F4) button to return to Menu Screen. CPC III Manual...

  • Page 12: Proportional Settings Screen (Teach Mode)

    - Press (F3) button - Use the to change the selected digit values - Press (F4) button to return to Menu Screen. - Press to accept password. - Press to exit the Maintenance screen. CPC III Manual...

  • Page 13: Maintenance Screen

    • Error Codes to turn the setting on or off. A green dot will indicate which options are activated. A small Schwing logo indicates which menu item is - Press to return to the Menu Screen currently selected. Use the to change which menu item is selected.

  • Page 14: Cable/Radio Remote Box

    M. Concrete Pump Forward / Reverse Switch E. Horn / Reset Switch N. Stroke Limiter Dial F. Boom Speed Selector Switch O. Vibrator On / Off Switch G. Compressor / Water Pump Switch H. LED Antenna Light I. Emergency Stop Button (E-Stop) CPC III Manual...

  • Page 15: Status Lcd Display

    Slewing Extend Retract Clockwise (CCW) Clockwise (CW) Boom #3 Boom #3 #1 Up #1 Up Plus Plus Plus Plus Tip Extend Tip Extend Slewing CCW Slewing CW Tip Extend #1 Up #2 Boom Up #2 Boom Down CPC III Manual...

  • Page 16: Radio/Cable Remote Buttons/Switches

    = Activate Horn creases concrete pump strokes per minute when turned counter-clock- = Horn / Reset wise. Water Pump / Compressor Switch Vibrator Switch = Water Pump Activated = off (stop) = Compressor Activated = Automatic (pump Fwd/Rev) CPC III Manual...

  • Page 17: Status Lights

    Power On Button The Power On button is used to acti- vate the Radio/Cable remote control. Push the E-Stop button to switch the remote off. CPC III Manual...

  • Page 18: Pairing Transmitter To Receiver

    Transmitter for approximately 10 sec- onds until the power LED (right of the E-Stop) 1. On the CPC III controller switch to Remote mode. illuminates solid RED. 1. Switch off the transmitter and remove battery.

  • Page 19: Operator Panel Keypad

    Pressing again will turn the water pump off - red light. = Off = On Work Lights Press to turn on the lights - green light. Press again to shut the lights off - red light. = Lights / Off = Lights / On CPC III Manual...
  • Page 20 Press once to put the concrete pump in reverse. If the concrete pump is in forward, press and hold to change from pump forward to pump reverse. = Off = On = Pump/Reverse = Inactive CPC III Manual...
  • Page 21 Output =20% Output =10% Press=1 Press=2 Press=3 Press=4 Press=5 Output =10% Output =20% Output =30% Output =40% Output =50% Press=10 Output =0% Press=6 Press=7 Press=8 Press=9 Press=10 Output =60% Output =70% Output =80% Output =90% Output =100% CPC III Manual...

  • Page 22: Teach Mode Operation

    - Entering the customer password (Default “1234”) allows you to change the values or restore to Schwing Factory Settings. - Entering the Factory password allows you to revert to either the factory settings or the default settings. Making any changes while under the Factory password adjusts the Fac- tory parameters.

  • Page 23: Adjusting Boom Functions

    To revert to Factory settings. Hold the Factory Reset Once a setting is saved, a box will appear around button for 3 seconds the saved value on the screen. MinVol. 0 Dn 0 5. Release the boom function. CPC III Manual...

  • Page 24: Warning Messages

    This switch is only intended as a backup in case a part press the (F1) button once to clear the code. You of the CPC III system has failed and is preventing nor- cannot clear active codes. mal operation. The unit should be fixed immediately to prevent dam- age to equipment and/or injury tp personnel.

  • Page 25: Display Messages

    Check the connections to the sensor. Replace sensor or troubleshoot wiring. “Operate Oil Cooler Manually” If this error comes up the CPC III system has determined an error in the Oil Cooler System. Either the D+ signal is not working, or the Oil Temp sensor is not working.

  • Page 26: Source - Input Error Codes

    I08_E Stroke Counter proximity sw Q25_E I09_E Oil Pressure sensor Q26_E Work Lights Boom I10_E Horn PB Q27_E Agitator Fwd valve I11_E Remote Mode sw Q28_E Agitator Rev valve Q29_E Vibrator Q30_E Oil Cooler Q31_E Boom Horn CPC III Manual...

  • Page 27: Source - Error Codes

    Safety diagnosis on Safety Switch clamp 15 Safety diagnosis on analog multiplexer Relay voltage VBB1 Safety diagnosis on deactivated output Relay voltage VBB2 Temperature Relay voltage VBB3 CAN buss-off Relay voltage VBB4 VBBrel VBB1 VBB2 VBB3 VBB4 CPC III Manual...
  • Page 28 A ( P R A D A B o o a r n b l y t i c e s s ( P B 90, 91, 92 Use Decal Names for Connector Locations - 0 0 CPC III Manual...

  • Page 29: 98458772-Assy Cpc3 Control Panel(1 Of 2)

    Control panel CPC3 Bracket 98457553 0050 Control panel CPC3 Front Cover 98457517 0051 Parts Plastic-Head Thumb Screws M6 10mm 98465073 0052 Decal – CPC III Main Panel 98465796 0060 Harness CPC3 MAIN 98457837 0070 Screw ISO 4017 M 6 x 16-8.8-VZD 10001762 0071...
  • Page 30 (2 A F 2 1 V IB I/ O L IM IT C O IL IT S H (2 (1 0 S (1 90, 91, 92 150, 151 152, 153 -0 0 Install PDM Decal on Cover CPC III Manual...

  • Page 31: 98458772-Assy Cpc3 Control Panel(2 Of 2)

    98458772-Assy CPC3 Control Panel(2 of 2) Item Description Part # CPC III Manual...
  • Page 32 Operation CPC III Manual...
  • Page 33 P17 - FC + RC + BC Connectors P18 - Mode & Mx Switches Main harness for PLCST and PLCEX: 98457837 98461655 For additional Schematics call Schwing Service Center at (888) 292-0262. An Oval around dimension denotes a DESIGNED PER 30004901 Critical Characteristic per SAI 30006103.
  • Page 34 Schematic CPC3 DATE DRAWING NUMBER REV. 6/10/20 SHEET NUMBER 98455320 SIZE 2 of 18...
  • Page 35 P11/C-2 P12/C-8 P12/C-6 P12/C-4 P15/B-4 P14/B-6 P14/B-6 P14/B-4 P16/C-7 P16/C-8 P16/C-8 P16/C-3 P6/C-5 P8/B-8 P9/B-8 P10/C-5 P11/C-8 P11/C-6 P11/C-4 P11/C-1 P12/C-7 P12/C-5 P12/C-3 P14/B-6 P15/B-8 P15/B-6 P10/C-8 P16/C-7 P16/C-8 P16/C-6 P5/C-6 P6/C-4 P8/B-7 P10/C-7 P10/C-4 P11/C-7 P11/C-5 P11/C-3 PDM - 98465074 VIBRATOR TOWER HORN BOOM HORN...
  • Page 36 PLC - 98391422 P3/A-6 P3/A-7 P3/A-6 P3/A-8 P3/A-7 P3/A-6 P18/B-7 P18/B-8 SP20 SP21 PUSH BUTTON PUSH BUTTON OUTRIGGER OUTRIGGER HOPPER GRATE ENABLE LEFT ENABLE RIGHT SWITCH PUSH BUTTON PUSH BUTTON PUSH BUTTON E-STOP HOPPER LEFT E-STOP HOPPER RIGHT E-STOP WATERBOX REFERENCE ONLY PUSH BUTTON Schematic CPC3...
  • Page 37 PLC - 98391422 P3/A-8 P3/C-3 P8/B-7 SP24 P6/A-8 SLEW LIMIT SLEW LIMIT BOOM #1 RAM CHANGE LEFT RIGHT TELESCOPE SWITCH DISABLE Schematic CPC3 REFERENCE ONLY REFERENCE ONLY DATE DRAWING NUMBER REV. 6/10/20 SHEET NUMBER 98455320 SIZE 5 of 18...
  • Page 38 PLC - 98391422 P3/A-4 P3/C-3 P3/A-4 P3/A-8 P3/C-3 P16/A-4 P3/A-4 SP25 ALTERNATOR D+ SIGNAL LEVEL DRIVESHAFT SPEED WATER LEVEL P5/A-5 SENSOR SWITCH VEHICLE REFERENCE ONLY TEMPERATURE PRESSURE PRESSURE OIL TEMP SENSOR DIRTY OIL 98462248 FILTER SWITCH Schematic CPC3 SPDT ON/OFF/ON RAM CHANGE FWD/REV SWITCH DATE...
  • Page 39 PLC - 98391422 P18/B-7 P16/A-4 P16/A-4 P16/A-3 P16/A-3 P16/A-3 PUSH BUTTON HORN PUSH STROKE COUNTER OIL PRESSURE BUTTON 98462245 Schematic CPC3 REFERENCE ONLY REFERENCE ONLY DATE DRAWING NUMBER REV. 6/10/20 SHEET NUMBER 98455320 SIZE 7 of 18...
  • Page 40 PLC - 98391422 OUTPUTS 00 - 07 ARE POWERED BY VBB0 P18/B-5 P18/B-5 JDP2 JDP1 DT Diode Pack DT Diode Pack P3/C-3 P3/C-3 P13/B-2 P5/B-4 CONCRETE AGITATOR OR PUMP DUMP ACCUMULATOR DUMP Schematic CPC3 OPTIONAL DATE DRAWING NUMBER REV. 6/10/20 SHEET NUMBER REFERENCE ONLY 98455320...
  • Page 41 PLC - 98391422 OUTPUTS 08 - 15 ARE POWERED BY VBBr P18/B-5 JDP3 DT Diode Pack P3/C-3 BOOM DUMP Schematic CPC3 REFERENCE ONLY DATE DRAWING NUMBER REV. 6/10/20 SHEET NUMBER 98455320 SIZE 9 of 18...
  • Page 42 PLC - 98391422 OUTPUTS EX00 - EX07 ARE POWERED BY VBB1 P3/C-6 P3/C-2 P3/C-2 P3/C-2 SP18 STROKE TELESCOPE TELESCOPE BOOM 1 UP BOOM 1 DOWN LIMITER EXTEND RETRACT Schematic CPC3 REFERENCE ONLY DATE DRAWING NUMBER REV. 6/10/20 SHEET NUMBER 98455320 SIZE 10 of 18...
  • Page 43 PLC - 98391422 OUTPUTS EX08 - EX15 ARE POWERED BY VBB2 P3/C-2 P3/C-1 P3/C-1 P3/C-1 P3/C-1 P3/C-1 P3/C-8 P3/C-8 BOOM 2 UP BOOM 2 DOWN BOOM 3 UP BOOM 3 DOWN BOOM 4 UP BOOM 4 DOWN SLEW CCW SLEW CW REFERENCE ONLY Schematic CPC3 DATE...
  • Page 44 PLC - 98391422 OUTPUTS EX16 - EX23 ARE POWERED BY VBB3 P3/C-8 P3/C-8 P3/C-8 P3/C-8 P3/C-7 P3/C-7 P14/B-5 REFERENCE ONLY - SEE OLD SYS SCHEMATIC THROTTLE CONTROL BOOM ENABLE OUTRIGGER WATER PUMP COMPRESSOR CONCRETE CONCRETE ENABLE PUMP REV PUMP FWD REFERENCE ONLY Schematic CPC3 DATE...
  • Page 45 PLC - 98391422 OUTPUTS EX24 - EX31 ARE POWERED BY VBB4 SP16 P3/A-5 P3/A-7 P3/A-8 P16/B-3 P8/B-8 P3/A-3 SP26 AGITATOR AGITATOR REV Schematic CPC3 WORK LIGHTS REFERENCE ONLY DATE DRAWING NUMBER REV. 6/10/20 SHEET NUMBER REFERENCE ONLY 98455320 SIZE 13 of 18...
  • Page 46 PLC - 98391422 SP13 P3/A-5 P3/A-5 P3/C-7 P3/C-6 P3/C-6 P14/B-8 P3/A-5 P3/A-5 P3/A-5 P18/A-7 P3/A-5 P15/B-4 P14/B-3 P3/C-6 P12/C-2 Schematic CPC3 DATE DRAWING NUMBER REV. 6/10/20 SHEET NUMBER 98455320 SIZE 14 of 18...
  • Page 47 PLC - 98391422 P14/B-8 P3/C-7 P15/B-7 P15/B-8 P3/A-3 P3/C-6 P15/B-3 P16/C-2 P16/C-2 P15/B-3 P3/A-8 P3/C-6 120 Ohm 120 Ohm 120 Ohm USED FOR PROGRAMMING ONLY PUMP DISPLAY RADIO RECEIVER JUMPER PLUG REQUIRED FOR NORMAL OPERATION Schematic CPC3 DATE DRAWING NUMBER REV.
  • Page 48 P3/C-4 P3/C-5 P3/C-5 P3/C-5 P3/C-5 P3/A-3 P3/A-6 P3/A-5 P3/C-4 P3/A-7 P3/C-3 P15/B-8 P15/B-7 SP27 SP22 SP23 SP35 SP34 IGNITION CONTROLLED P13/B-5 P6/B-8 P7/B-8 P7/B-6 P7/B-7 P7/B-7 P7/B-8 REAR KEYPAD SP28 SP29 SP31 SP30 BOOM HORN ELECTRIC COOLER VIBRATOR Schematic CPC3 REFERENCE ONLY DATE DRAWING NUMBER...
  • Page 49 P3/A-4 P3/A-8 TOWER HORN REFERENCE ONLY WORK LIGHT RECEPTICAL REFERENCE ONLY REFERENCE ONLY Schematic CPC3 DATE DRAWING NUMBER REV. 6/10/20 SHEET NUMBER 98455320 SIZE 17 of 18...
  • Page 50 P18/B-7 P3/A-7 P18/B-7 P3/A-6 PENDANT/RADIO SWITCH 4PDT TOGGLE SWITCH MAINTENANCE SWITCH 98449359 P8/C-8 P18/A-7 P8/C-7 P9/C-8 OVERRIDE SWITCH ONLY REQUIRED IN OVERRIDE MODE P4/B-6 P7/B-5 P18/C-3 P18/C-2 RADIO RECEIVER P4/B-7 SP17 P14/B-1 P3/A-3 P18/B-5 Schematic CPC3 DATE DRAWING NUMBER REV. 6/10/20 SHEET NUMBER 98455320...

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