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S O T T O R I VA MIXERS 60/90/130 Safe Operating Procedures T R A I N I N G M A N U A L Current January 2004 Contains 22 pages...
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SOTTORIVA MIXERS 60/90/130 Owners and operators of Moffat equipment please note: The risk ratings and control measures as outlined in this manual must be incorporated into your safety management systems and procedures. Ensure effective risk control by reinforcing these procedures with staff.
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SOTTORIVA MIXERS 60/90/130 About this instruction manual This manual contains all the necessary information for the use, cleaning and maintenance of the machine. The purpose of this booklet is to allow the user to take all measures and set up all the human and material resources needed for safe and long-lasting use of the machine.
SOTTORIVA MIXERS 60/90/130 User liability Working Safety The machine must be used only by personnel suitably trained for the purpose and who have been trained in the contents of this publication. To ensure safe work, comply with the following instructions: •...
SOTTORIVA MIXERS 60/90/130 Safety precautions To ensure maximum safety and optimum These safety alert symbols mean CAUTION, performance from this machine it is essential WARNING or STOP/DANGER - a personal that you or any other operator of the machine safety instruction. Failure to comply with the read and understand the contents of this instruction may result in personal injury or manual before the machine is ever started.
SOTTORIVA MIXERS 60/90/130 Before you start the SOTTORIVA 60/90/130 Before starting undertake a General Safety check • Area clean and free from obstructions, e.g. nothing placed on top of the machine such as a dough knife, etc. • Operator not wearing loose fitting clothing etc.
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SOTTORIVA MIXERS 60/90/130 Hazard Risk Analysis Installation: Machine in use: 1 The stabilising screw at the 3 The internal microswitch on 1 Guard should be raised and front of the machine should pushed back fully against lid mechanism should be used to level the machine. never be removed or stops to avoid injury.
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7 Service panels should not be 10 Thermal overloads within the removed whilst the machine SOTTORIVA 60/90/130 is in operation. The machine electrical circuitry should not must not be operated with be tampered with or changed any service access panel from original manufacturer’s...
The machine must stop operating immediately. If not, do not use the machine,call The operator should never 4 Test red safety emergency supervisor and advise Moffat tamper with or make repairs stop button by pushing the service agent. to this machine. All mushroom button in.
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SOTTORIVA MIXERS 60/90/130 Standard Operations Checklist OPERATION INSTRUCTIONS Guard should be raised and pushed back fully. Lift mixing bowl safety guard against stops to avoid injury. Add ingredients - flour, premix, Avoid breathing dust—use a face mask. yeast, water, etc Add water using a bucket or water meter.
SOTTORIVA MIXERS 60/90/130 Operations Overview PREPARATION: SET TIMING: 6 Set the High Speed timer For example; as guide only: 1 Lift bowl safety guard 5 To set timing: 9 minutes for Soft White mix. Turn the Timer Dials to set the Safety guard should be raised slow or fast mix times.
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7 Bowl Reverse STARTING: 10 Finish 8 Press Start The mixer will stop automatically when the pre-set The SOTTORIVA 60/90/130 mix cycle is complete. will commence to blend all ingredients on ‘Slow Speed’. 11 Check final dough quality When the mixer commences the ‘Fast Speed’...
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SOTTORIVA MIXERS 60/90/130 Operations Overview 13 Removing the dough OPERATIONAL ISSUES: EMERGENCY STOP Wait until Mixer Bowl stops • Pressing the STOP button If the EMERGENCY STOP is turning. during a mix pauses the pressed, the machine stops Use care when cutting the mixer and the LED indicators immediately.
SOTTORIVA MIXERS 60/90/130 Daily Cleaning Procedure WARNING 3 Scrape the Mixing Bowl, the 7 Scrub to loosen and remove Electrically isolate Breaker Bar, the Dough Hook, residues. Dough Mixer. the upper inside mixing bowl cowling and behind the mixing bowl. (see illustrations 3 and 4) 8 Rinse Bowl and Dough Hook thoroughly with hot water.
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Staff Training Pages in the following section of this manual should be copied and used when training staff to operate the SOTTORIVA 60/90/130 MOFFAT suggests that competency assessment check lists be completed, signed and a copy kept in the personnel files for future reference.
SOTTORIVA MIXERS 60/90/130 OPERATIONS COMPETENCY CHECKLIST Element Implement safe work procedures for the SOTTORIVA 60/90/130 Assessment Criteria “Can the operator” Identify the purpose and use of: • Equipment guards; • Warning signs; • Safety features; related to this machinery? Identify: •...
• Procedures specific to the SOTTORIVA 60/90/130? Comments To gain competency in the use of the SOTTORIVA 60/90/130, the assessor must be satisfied that the operator has consistently applied the knowledge and skills in all of the above elements. This form should be signed off only when the assessor is satisfied that the employee/trainee is competent to carry out all of the tasks described above.
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SOTTORIVA MIXERS 60/90/130 Machine Based Trouble Shooting Remedy Problem Possible cause The Sottoriva 60/90/130 does not Not plugged in to socket at main Plug in and switch on. operate/start. switch. The main switch is "off". Turn on. The bowl safety guard is open.
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SOTTORIVA MIXERS 60/90/130 Product Based Trouble Shooting Remedy Problem Possible cause Bread dough too soft. Excessive water used in dough Review recipe and adjust dough (human error). consistency. Incorrectly metered/measured Contact authorised maintenance. through water meter (Equipment error). Overmixed dough. Review/check/change mix cycle.
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SOTTORIVA MIXERS 60/90/130 Risk Assessment for SOTTORIVA 60/90/130 The following risk assessment covers the reasonably foreseeable hazards to health and safety arising from the Sottoriva 60/90/130 and from systems of work associated with this machine. Hazard identified Existing controls Consequences...
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SOTTORIVA MIXERS 60/90/130 Risk Assessment for SOTTORIVA 60/90/130 The following risk assessment covers the reasonably foreseeable hazards to health and safety arising from the Sottoriva 60/90/130 and from systems of work associated with this machine. Hazard identified Existing controls Consequences...
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