Summary of Contents for AKYAPAK AHS AK400
- Page 1 AHS AK400 INSTRUCTION MANUAL Page :1 AKYAPAK CNC MANUAL Version:3.1 2018 AKÇALAR SANAYİ BÖLGESİ SANAYİ CAD. NO:8 16225 BURSA TEL.: (+90 224) 280 75 00 (PBX) FAX: (+90 224) 280 75 01 www.akyapak.com.tr...
- Page 2 MANUAL Page :2 Ak300 and Ak400 CNC programs are controlling programs that developed by AKYAPAK. AK300 program is saving the steps of the bending which is made by the operator by manual. The program has the ability of the same bending which is saved in the memory before. AK300 can save up to 250 Steps.
- Page 3 AHS AK400 INSTRUCTION MANUAL Page :3 Console of AK300 Machine İn AK300 control system console is showen above. Buttons which on the console help to use machine. Explanations of buttons are given below: To give a start to hydraulic motor.
- Page 4 AHS AK400 INSTRUCTION MANUAL Page :4 To start and stop computer of machine. To start automatic working mode of machine. To start a substantial program. İn order that program may work, „‟AUTO‟‟ button must be active at the same time.
- Page 5 AHS AK400 INSTRUCTION MANUAL Page :5 İn order that the machine may work key must be get in position „‟1‟‟. This key using for security. When machine break down, the key should get „‟0‟‟ position, so it avoid to start machine by someone else.
- Page 6 AHS AK400 INSTRUCTION MANUAL Page :6 Left Roll Cone Closing: Number „‟1‟‟ key is active, when press number „‟3‟‟ button the left roll close cone position. Left Roll Up Movement: Number „‟1‟‟ key passive, when press number „‟2‟‟ button the left roll move up.
- Page 7 AHS AK400 INSTRUCTION MANUAL Page :7 Bottom roll motions exist in this section. İf number „‟1‟‟ key is active, bottom roll can open and close for cone position. İf passive than bottom roll can move up and down. Bottom Roll Cone Opening: Number „‟1‟‟ key is active, when press number „‟2‟‟ button the left roll opens for cone position.
- Page 8 AHS AK400 INSTRUCTION MANUAL Page :8 Up and down movements of right supporter. Up and down movements of central supporter. AKÇALAR SANAYİ BÖLGESİ SANAYİ CAD. NO:8 16225 BURSA TEL.: (+90 224) 280 75 00 (PBX) FAX: (+90 224) 280 75 01...
- Page 9 AHS AK400 INSTRUCTION MANUAL Page :9 Above picture show main menu of AK300 program. Section of indicators exist on main windows. Section of program steps, user operations. İnformation of axis positions: Main axis : Picture shows left roll axis position. Left roll is showen by letter „‟A‟‟...
- Page 10 AHS AK400 INSTRUCTION MANUAL Page :10 Picture shows position of rotation axis. Movement axis is showen by letter „‟C‟‟ in AK300 program. Picture shows position of left supporter axis. Left supporter is showen by letter „‟D‟‟ as axis name in AK300 program.
- Page 11 AHS AK400 INSTRUCTION MANUAL Page :11 New CNC File: To create a new CNC file. Open CNC File: To open a CNC file already exist in the memory. Editing CNC File: To edit or revise the CNC file already created.
- Page 12 AHS AK400 INSTRUCTION MANUAL Page :12 User Setup: To enter your bending values for the machine. The menu below could be found under the user setup menu Minimum value of the left roll: Defines the minimum value of the left roll.
- Page 13 AHS AK400 INSTRUCTION MANUAL Page :13 SETUP OF THE PARAMETERS : 1-) Setup of the parameters of the left and the right roll value : Pinch the left and the right roll to a point where the material cannot be bend and define a minimum value for the material to be bended.
- Page 14 AHS AK400 INSTRUCTION MANUAL Page :14 2-) Setup of the Locator Values : Leave the right roll on its locator value and feed the material between the upper and lower rolls. The lower roll will not be pinched. Locate the right roll so that the material reaches the axis of the roll.
- Page 15 AHS AK400 INSTRUCTION MANUAL Page :15 3-) The pull back adjustment of the material : Figure–3 Pull back distance Feed the material parallel to the right roll and move the lower roll then upwards in order to pinch the material. After the pinching process, exclude the material from the machine. You will see a slightly mark on it.
- Page 16 AHS AK400 INSTRUCTION MANUAL Page :16 Language Setup: You can change the language within this menu. After the setup of the material feed parameters touch the save button in order to save your changes. Exit: Through this button you will exit the user setup menu.
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Page 17: Continue-Button
AHS AK400 INSTRUCTION MANUAL Page :17 Programming a new Playback In order to program a new playback, touch the AUTO-button and be ensured that the AUTO-button is activated. After the activation of the “NEW PLAYBACK”-button, pres on this to open the virtual keyboard. Name the new bending process and confirm it with OK-button. The machine will position itself to the material feeding operation. - Page 18 AHS AK400 INSTRUCTION MANUAL Page :18 Change or Correction of the Saved NC-Files: Touch the “Edit NC-File”-button on the control screen and select the file you would like to change or correct. The following screen appears: Touch the stage of the step that you want to change or correct. Touch „‟CLEAR‟‟ button and enter axis name that you would like to change or correct, then using numerical keyboard enter axis positions and finnaly touch „‟OK‟‟...
- Page 19 AHS AK400 INSTRUCTION MANUAL Page :19 Add Line : Press to add a new line to your file Add Sub-line: Press to add a sub-line to your file Delete Line: Press to delete the choose line. Save: Press to save the changes or the corrections.
- Page 20 AHS AK400 INSTRUCTION MANUAL Page :20 4. and 5. steps have left empty therefor lines are red and there are error. Exit: Press to exit the file editing menu. Adding axis and explanation of symbol. To add left roll axis.
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Page 21: Cnc Programming
Page :21 CNC PROGRAMMING The machines produced by Akyapak are using the bending program which is also developed by Akyapak. Program named as AK400 by Akyapak Machinery Company. AK400 CNC program is calculating the position of the axis of the material differently from AK300 program. - Page 22 AHS AK400 INSTRUCTION MANUAL Page :22 Touch the “New CNC File” icon on the main window. After you touch the screen the programming screen will appear. On this screen you enter the values of the bending and also you can check the correctness of the values. You can find a view of programming screen below.
- Page 23 AHS AK400 INSTRUCTION MANUAL Page :23 File Name: The name of the program of the part to be bended. Material Thickness: The material thickness of the part to be bended. AKÇALAR SANAYİ BÖLGESİ SANAYİ CAD. NO:8 16225 BURSA TEL.: (+90 224) 280 75 00 (PBX) FAX: (+90 224) 280 75 01 www.akyapak.com.tr...
- Page 24 AHS AK400 INSTRUCTION MANUAL Page :24 Command Screen of the program : In this screen you can just see the numbers from 0 to 9 and the bending commands. In the beginning all the numbers are inactive. In order to enter a number you must first enter bending letter.
- Page 25 AHS AK400 INSTRUCTION MANUAL Page :25 That screen shows the shape according to the command lines that entered. That screen shows us the mistake immediately, if there is an error on the command lines. When you click on the 3D button and if there is no error, this screen is used to show the shape.
- Page 26 AHS AK400 INSTRUCTION MANUAL Page :26 AKÇALAR SANAYİ BÖLGESİ SANAYİ CAD. NO:8 16225 BURSA TEL.: (+90 224) 280 75 00 (PBX) FAX: (+90 224) 280 75 01 www.akyapak.com.tr...
- Page 27 AHS AK400 INSTRUCTION MANUAL Page :27 Finished Material Length Button: After finishing entering the command lines the length of the bent material has to be calculated. In the same time this button checks all the steps of the program. If there is an error the program alerts the user. AK400 will not calculate the positions of the axes before the calculation of the material length.
- Page 28 AHS AK400 INSTRUCTION MANUAL Page :28 <Radius Bending>(R:###.# A:###.# L:###): It defines necessary positions of the axes just after the pre-bending. <Radius Bending> sometimes do not show up because the value of the pre-bending curving length is smaller than the pre-bending curving value.
- Page 29 AHS AK400 INSTRUCTION MANUAL Page :29 In second line bending value definitions are given here. These values are necessary radius for pre-bending, radius angle and rotation. The rotation of the pre-bending value comes from the parameters of ARC. In the lines 3.4.5. you can see the positions of the axes for pre-bending.
- Page 30 AHS AK400 INSTRUCTION MANUAL Page :30 AKÇALAR SANAYİ BÖLGESİ SANAYİ CAD. NO:8 16225 BURSA TEL.: (+90 224) 280 75 00 (PBX) FAX: (+90 224) 280 75 01 www.akyapak.com.tr...
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