Wexiodisk WD-PRM60 Installation And Operation Manual

Pre-rinse machine

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PRE-RINSE MACHINE
WD-PRM60 & WD-PRM90
(translation of the original documentation)
Installation and operationmanual
S/N: (En)
Valid from: 201503
Rev.: 3.0

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Summary of Contents for Wexiodisk WD-PRM60

  • Page 1 PRE-RINSE MACHINE WD-PRM60 & WD-PRM90 (translation of the original documentation) Installation and operationmanual S/N: (En) Valid from: 201503 Rev.: 3.0...
  • Page 3: Table Of Contents

    WD-PRM60 & WD-PRM90 Rev. R3 (201503) 1. General ....................1 1.1 Symbols used in this manual ................1 1.2 Symbols on the dishwasher ................2 1.2.1 Machine marking ..................2 1.3 Checking agreement between the appliance and the manual ......2 1.4 EC Declaration of Conformity ................
  • Page 4 3.6 Technical documentation ................20 4. Directions for use ................21 4.1 Preparations ....................21 4.1.1 The machine’s design, WD-PRM60 ............21 4.1.2 The machine’s design, WD-PRM90 ............22 4.1.3 Preparations before filling ............... 23 4.1.4 Filling the machine .................. 23 4.2 Use .........................
  • Page 5: General

    The WD-PRM60/90 can only replace manual rinsing of items. In the future, the items must still be washed and rinsed out in a dishwasher. The capacity requirements of the machine can be found in the TECHNICAL SPECIFICATIONS chapter.
  • Page 6: Symbols On The Dishwasher

    WD-PRM60 & WD-PRM90 Rev. R3 (201503) General 1.2 Symbols on the dishwasher This symbol on a machine part warns of electrical equipment. The part may only be removed by a qualified electrician or trained personnel. The machine is sensi- tive to electrostatic discharge (ESD), which is why a static electricity bracelet must be used when handling the electronics.
  • Page 7: Ec Declaration Of Conformity

    WD-PRM60 & WD-PRM90 Rev. R3 (201503) General 1.4 EC Declaration of Conformity A so-called EC Declaration of Conformity is provided on delivery of the product. CE_14 Contact details of the manufacturer (Wexiödisk AB). Representatives of Wexiödisk AB. Person responsible for the product’s documentation.
  • Page 8: Safety Instructions

    WD-PRM60 & WD-PRM90 Rev. R3 (201503) Safety instructions 2. Safety instructions 2.1 General The machine is CE marked, which means that the machine complies with the re- quirements of the EU machinery directive with regards to product safety. Product safety means the machine has a design which prevents personal injury or dam- age to property.
  • Page 9: Operation

    Are the fuses in the electrical cabinet complete? Ask service personnel to check the fuses. If none of the above solves the problem, authorised service personnel must be called to check the machine. For authorised service companies, please see www.wexiodisk.com or contact Wexiödisk AB.
  • Page 10: Recycling The Machine

    WD-PRM60 & WD-PRM90 Rev. R3 (201503) Safety instructions 2.7 Recycling the machine Recycling of the appliance when its economical lifetime has been reached must be carried out in accordance with current rules and regulations. Contact profes- sional personnel specialising in recycling.
  • Page 11: Installation

    WD-PRM60 & WD-PRM90 Rev. R3 (201503) Installation 3. Installation 3.1 General The machine must only be installed by authorised personnel. Read these instructions through carefully as they contain important information regarding correct installation. The instructions should be used together with the machine’s wiring diagram.
  • Page 12: Transport And Storage

    WD-PRM60 & WD-PRM90 Rev. R3 (201503) Installation 3.3 Transport and storage Always transport the machine in an upright position. Take care during transport, as there is a risk of tipping. NB! The machine must not be transported without a pallet or other support. The machine may be dam- aged otherwise.
  • Page 13: Installation

    WD-PRM60 & WD-PRM90 Rev. R3 (201503) Installation 3.4 Installation 3.4.1 Preparing for the installation Check that there is sufficient room for the machine at the installation location. Check that there are connections for water, electricity and a waste pipe at the in- stallation location.
  • Page 14: Connections Wd-Prm60

    WD-PRM60 & WD-PRM90 Rev. R3 (201503) Installation 3.4.3 Connections WD-PRM60 300633_R2 Electrical connection Water connection from dishwasher Drain Door (open position) Separate water connection (option)
  • Page 15: Connections Wd-Prm90

    WD-PRM60 & WD-PRM90 Rev. R3 (201503) Installation 3.4.4 Connections WD-PRM90 300635_R2 Electrical connection Water connection from dishwasher Drain Door (open position) Separate water connection (option)
  • Page 16: Retro-Fitting Of Wd-Prm60/90

    WD-PRM60 & WD-PRM90 Rev. R3 (201503) Installation 3.4.5 Retro-fitting of WD-PRM60/90 When retro-fitting WD-PRM60/90 to an existing rack conveyor machine, connec- tion should be made as follows: 306237 A=The connection must be at the top for WD-151E and WD-153 B=The connection must be at the bottom for WD-211E - WD-421E and WD-213...
  • Page 17: Electrical Connection

    WD-PRM60 & WD-PRM90 Rev. R3 (201503) Installation 3.4.6 Electrical connection This symbol on a machine part warns of electrical equipment. The part may only be removed by a qualified electrician. The machine is sensitive to electrostatic discharge (ESD), which is why a static electricity bracelet must be used when handling the electronics.
  • Page 18: Installation Of Auxiliary Equipment

    WD-PRM60 & WD-PRM90 Rev. R3 (201503) Installation 3.4.9 Installation of auxiliary equipment Once the machine is in place and adjusted horizontally and vertically, any periph- eries can be mounted. NOTE: When connecting sinks and conveyors, no holes must be drilled in the ma- chine.
  • Page 19 WD-PRM60 & WD-PRM90 Rev. R3 (201503) Installation WD-PRM60 Splashbacks come with the machine. These are mounted as and when necessary on the feed side and thereby prevent water splashing onto the sides. 302828_R1 A=The height is adjusted so that it fits the connecting table.
  • Page 20 A=Bar feeder. Order separately and then it will be included in the delivery. B=Photocell Photocell (B) moves from the machine to the infeed section of WD-PRM60. Time relay KT1 shall be set in D-mode. The reference value for "Corner infeeder distance" adjustes to the table of refer-...
  • Page 21 A=Bar feeder. Order separately and then it will be included in the delivery. B=Photocell Photocell (B) moves from the machine to the infeed section of WD-PRM60. Time relay KT1 shall be set in D-mode. DIP switch 3 on the machine's electronic card must be set to the ON position.
  • Page 22: Installation Of Motor-Powered Conveyors

    WD-PRM60 & WD-PRM90 Rev. R3 (201503) Installation WD-PRM90 Designed for chain conveyor (WD-151E - WD-421E, WD-153 - WD-423) WD-PRM90 Min.460 301672(90)k A=Chain conveyor. Not included in the delivery, order separately. B=Photocell Time relay KT1 shall be set in E-mode. 3.4.10 Installation of motor-powered conveyors If motor-powered conveyors are connected to the dishwasher, the supplier’s as-...
  • Page 23: Trial Run

    WD-PRM60 & WD-PRM90 Rev. R3 (201503) Installation 3.5 Trial run Prepare the machine for a trial run using the INSTRUCTIONS FOR USE. This de- scribes the measures that must be taken to make the machine ready for opera- tion. 3.5.1 Start-up schedule This should be completed and acknowledged by the customer on start-up.
  • Page 24: Technical Documentation

    WD-PRM60 & WD-PRM90 Rev. R3 (201503) Installation 1. Check: • Water and drain connections • That the machine is evenly balanced • Filter and level pipe are in place • That time relay KT1 is in the correct "mode" and that the rinsing time is set correctly.
  • Page 25: Directions For Use

    The machine is intended to be used for the rinsing of items used for the prepara- tion and serving of food, as well as various types of items for the storage of food. The items must be washed and rinsed in a dishwasher. 4.1 Preparations 4.1.1 The machine’s design, WD-PRM60 WD-PRM60 Door (removable) Level pipe...
  • Page 26: The Machine's Design, Wd-Prm90

    WD-PRM60 & WD-PRM90 Rev. R3 (201503) Directions for use 4.1.2 The machine’s design, WD-PRM90 39076_R1 WD-PRM90 Door (removable) Level pipe Filter Washer arms, 2x (removable) Curtain, 4 x ON/OFF button with pilot light, ready to wash Photocell loading...
  • Page 27: Preparations Before Filling

    WD-PRM60 & WD-PRM90 Rev. R3 (201503) Directions for use 4.1.3 Preparations before filling Numbers in brackets refer to pictures in the chapter "The machine’s design". Check: • that the main switch is in the ON position. • that the machine and the removable parts have been cleaned. If not – clean...
  • Page 28: Use

    WD-PRM60 & WD-PRM90 Rev. R3 (201503) Directions for use 4.2 Use 4.2.1 General During operation the dishwasher’s tank fills automatically. For optimum results it is essential to keep the filter (3) clean. Remove it and rinse it out regularly. When the machine is being used intensively, empty it at least twice an hour.
  • Page 29: Stopping The Machine During Operation

    WD-PRM60 & WD-PRM90 Rev. R3 (201503) Directions for use 90-9-01-003 The brown basket is used for cutlery 4.2.3 Stopping the machine during operation If the machine needs to be stopped when it is in operation, use the buttons on the control panel.
  • Page 30: After Use - Cleaning

    WD-PRM60 & WD-PRM90 Rev. R3 (201503) Directions for use 4.3 After use – Cleaning HACCP is a preventive inspection system to ensure hygiene requirements are met during the washing process and cleaning of the machine. As a result of its design, the machine meets strict hygiene requirements.
  • Page 31 WD-PRM60 & WD-PRM90 Rev. R3 (201503) Directions for use Incorrect cleaning methods An incorrect cleaning method may damage the machine. The following therefore applies: • Do NOT use steel wool as it will corrode the machine. • If detergent is used, it must not contain abrasives. Detergents containing abrasives will damage the stainless steel panels.
  • Page 32: Technical Specifications

    The manufacturer reserves the right to make changes to this technical data. TECHNICAL DATA Pump motor (kW) 0,75 Tank volume (litres) Weight, machine in operation (WD-PRM60) (kg) Weight, machine in operation (WD-PRM90) (kg) IP enclosure class (IP) CAPACITY AND OPERATING DATA Normal wash capacity (baskets/hour) (pcs) * Max.
  • Page 33 Heat load to the room, sensible (kW) Heat load to the room, latent (kW) Heat load to the room, total (kW) SIZE AND WEIGHT FOR TRANSPORT Size (LxWxH (m)) (WD-PRM60) * 0,8x0,8x1,5 Size (LxWxH (m)) (WD-PRM90) * 1,4x0,9x1,5 Weight (WD-PRM60) (kg) * Weight (WD-PRM90) (kg) * * Including packaging.

This manual is also suitable for:

Wd-prm90

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