SMC Networks TELELIGHT TL90 Operation & Maintenance Manual

SMC Networks TELELIGHT TL90 Operation & Maintenance Manual

Lighting tower

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Summary of Contents for SMC Networks TELELIGHT TL90

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Section Subject Page WARRANTY WARNING & SAFETY INSTRUCTIONS Warning Safety instructions Instruction & Safety Labels on Machine GENERAL Using the operation & maintenance manual Telelight description Marking EC Declaration of Conformity Technical information OPERATION Inspection & preliminary operation Manoeuvring Maximum wind speeds Earth requirements...
  • Page 3: Warranty

    WARRANTY Warranty pertaining to your Telelight is explained in the Company’s separate booklet entitled Registration & Warranty Information (RW1). This booklet should be read in conjunction with these operator’s guidance notes. WARNING & SAFETY INSTRUCTION Failure to follow the warning instructions could result in severe injury or death to the operator, a bystander or a person inspecting or repairing the machine.
  • Page 4 Fire prevention Avoid placing any flammable materials near the exhaust outlet during operation. When filling the fuel tank be sure to stop the engine and take care not to spill fuel. Do not refuel near fire, flame or sparks. Do not smoke whilst refuelling.
  • Page 5 Figure 2 Side Elevation Figure 3 Rear Elevation + Radiator...
  • Page 6 Figure 4 Upper Elevation DIAGRAMS/ LABEL EXPLANATIONS IMPORTANT FULLY BUNDED UNIT INSPECT REGULARLY, DRAIN AS REQUIRED BATTERY ACCESS ENSURE ALL PLUGS ARE RE-FITTED. KEEP DOORS CLOSED WHENEVER PRACTICAL. LA15459 LA03022 Diesel RADIATOR FILL Fuel ALLOW TO COOL DEPRESSURISE FLAMMABLE CAREFULLY LA15447 LA01945C...
  • Page 7 WARNING Do not operate lamps with glass removed or broken. Fully slacken BOTH clamps prior to adjusting the lamp angle LA15602 LA15462 Lamp Deployment Transport Mode Deployed Mode 1 Deployed Mode 2 LA15587 LA15649 LA15461 MAST LOCK RELEASE ROTATOR LA15647...
  • Page 8 FORKLIFT POSITIONS LA15653 LA15584 LA15653 ENGINE OIL DRAIN LA15654 LA15604 LA15654 LA15518...
  • Page 9: General

    GENERAL USING THE OPERATION & MAINTENANCE MANUAL The scope of this document is to support the operator in safely deploying and maintaining the Telelight. This manual is organised in sections with the following information: Section 1 Warranty Information. Section 2 Section 2 contains the most important warning and safety instructions.
  • Page 10: Marking

    An optional Power Tilt mechanism for remote adjustment of lamps is available. Two external power sockets are provided. Four stabiliser legs are fitted for safe operation when mast is deployed. The entire unit is fully mounted onto a fast tow trailer with overrun and park brake facility.
  • Page 11 EC CONFORMITY CERTIFICATE 2. EC CONFORMITY CERTIFICATE No. 1. MANUFACTURER Sandhurst Manufacturing Co 2 SMC/EC/2222 Roman Bank, Cherry Holt Road Bourne, Lincolnshire PE10 9LQ United Kingdom 3. CERTIFICATE HOLDER 4. ISSUING DIRECTIVE APPLICABLE 98/37/EC as amended by 98/79/EC 2000/14/EC 89/336/EEC 89/336/EC 73/23/EEC as amended by 93/68/EEC 3 As above 5.
  • Page 12 TL90 TECHNICAL SPECIFICATION ENGINE Model Kubota D905-BG Type Diesel Water Cooled Cylinders Bore mm Stroke mm 73.6 Displacement cu.cm. Power. kWm 1500 Oil Sump Capacity. Litres Engine Stop System 12v Solenoid. Energised To Run Fuel Pump 12v Electric Fuel Tank Capacity. Litres Fuel Consumption.
  • Page 13: Operation

    Max. Wind Speed kph (mph) 100 (60) Bund 120% of fluid content Engine Liquids & Fuel Tank 0PERATION INSPECTION & PRELIMINARY OPERATION 4.1.1 Prior to each operation of the Telelight, including raising or lowering the mast, a thorough inspection should be made. Included in this inspection must be: a) Wire ropes and pulleys.
  • Page 14: Manoeuvring

    MANOEUVRING 4.2.1 Use sufficient persons and equipment to control the lighting tower when manoeuvring. Never manoeuvre with the mast raised. Prior to raising mast check for overhead obstructions and in particularly overhead electric power lines. Please consult HSE Guidance Note GS 6, Avoidance of danger from overhead electric power lines.
  • Page 15: Unit Positioning And Mast Deployment

    fitted to the Telelight. 4.6.5 Stop the engine according to the procedures given in the ‘Operator’s Instructions’ label. Consult engine manufacturer’s handbook, if required. Note: RCD’s are fitted; test their function by using the ‘test’ button when the generator is running. IMPORTANT! If the RCD’s/RCBO’s do not function correctly, do not operate the equipment, seek advise from a competent party.
  • Page 16: Lowering Of Mast

    4.9.2 Consult the alternator manufacturer’s handbook to understand the capability of your alternator. If your proposed use will overload the alternator adjust your requirement to suit. If you are unsure seek advice from the Company or your distributor and do not proceed to connect to the unit until you have been correctly advised.
  • Page 17: Transport And Storage

    TRANSPORT AND STORAGE Failure to follow instructions in this section could result in severe injury or death to the machine operator, bystander or others! BEFORE TRANSPORT. Prior to transportation ensure that the following: 5.1.1 Ensure preparation as listed in 4.11 has been carried out. 5.1.2 Check battery is secure.
  • Page 18: Storage

    Note : The Company issues a type-test certificate valid in the UK only. TRANSPORT BY LORRY For transporting by lorry ensure that the lorry payload is sufficient for the Telelight(s). After loading firmly secure the Telelight(s) to the lorry. Note: Retaining lugs are incorporated on the underside of the Telelight chassis for retaining straps.
  • Page 19: Service

    Service the engine, alternator and running gear as per the instructions given in the appropriate manufacturer’s handbook. Note: Operators and owners are responsible for undertaking all services including the first service. Note: for terminology refer to descriptions in parts manual. NOTE! In case of emergency it is always possible to shut down the Telelight by pushing the Emergency Stop push button located on the control panel.
  • Page 20 ROUTINE MAINTENANCE This section provides general instructions for the Telelight maintenance and a summary of the principal maintenance operations of the parts. Complete maintenance instructions for the main parts (engine & alternator) are detailed in the relevant specific manuals supplied with the Telelight. OPERATION DAILY 125Hr...
  • Page 21: Diesel Generator Maintenance

    DIESEL GENERATOR MAINTENANCE OPERATION The engine oil level should be checked daily. The level must be between the marks ‘Min’ and ‘Max’ marked on the dipstick. Refill if necessary without exceeding the ‘Max’ position. The oil must be replaced in accordance with the engine manufacturers recommendation.

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