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WARNING: Read all instructions in manual before using your
camper.
This manual has been provided by Jayco, Inc. for the sole purpose of
providing instructions concerning the operation and maintenance of this
vehicle and its components. Nothing in this manual creates any warranty,
either expressed or implied. The only warranty offered by Jayco, Inc. is as set
forth in the limited warranty applicable to this vehicle.
The owner's failure to provide required service and/or maintenance
could result in the loss of warranty. The owner should review Jayco's limited
warranty and the limited warranties of all other manufacturers offering them
that are applicable to this vehicle.
Instructions are included in the manual for operating various components
which are optional on some vehicles. In addition, the owner should refer to
individual manufacturer's operating instructions contained in the owner's
packet.
WARNING: Review the compatibility of your tow vehicle with the trailer you
will be towing. You must not exceed the gross vehicle weight rating of the
trailer (GVWR). Know your loaded hitch weight and select a hitch that is
adequate for that weight. You, as the owner, are responsible for the safety and
compatibility of your tow vehicle and trailer selections. Consult your hitch
and tow vehicle manufacturers with any questions before you tow your trailer.
You are responsible for the maintenance of your tow vehicle and trailer. Do
not exceed the tow or cargo capacity of your tow vehicle, and remember that
the GCVWR relates to towing capacity and does not necessarily indicate
braking capacity. Do not overload your trailer with additions, cargo, or tank
fluids to exceed the GVWR of the trailer. Do not load your trailer so that it
is unbalanced from front to rear or from side to side. You must clearly
understand how your particular tow vehicle capacities are calculated. Make
sure your tow vehicle is mechanically sound for your intended usage and pay
particular attention to suspension components, tires and tire pressure. We
recommend you use sway control devices and weight distributing hitches with
all Jayco towable products (excluding fifth-wheels, which use a different type
of hitch). Many states have lower speed limit requirements for tow vehicle/
trailer combinations. Obey all traffic laws and use your seatbelts at all times.
We recommend that you do not exceed 55 MPH when towing a trailer.
Consult an expert for specific driver education when towing a trailer. There
are private RV driving schools and some RV clubs offer driving seminars as
part of their club activities. Recreation vehicle publications and the Internet
can be a source of information regarding RV driver education as well as many
other topics to help you learn to safely use your recreation vehicle.
©
1997 Jayco, Inc. LITHO U.S.A.
09/02**03-2
PART NO. 0053067
Go To Table of Contents
Where Tradition and
®
Innovation Meet...
Model Year 2003
Conventional
Travel Trailer
Fifth-Wheel
Travel Trailer
Owner's Manual
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Table of Contents
Related Manuals for Jayco Conventional Travel Trailer 2003
Summary of Contents for Jayco Conventional Travel Trailer 2003
- Page 1 Nothing in this manual creates any warranty, Model Year 2003 either expressed or implied. The only warranty offered by Jayco, Inc. is as set forth in the limited warranty applicable to this vehicle. The owner’s failure to provide required service and/or maintenance could result in the loss of warranty.
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Page 2: Table Of Contents
Table of Contents Introduction To RV Ownership ........1 Welcome . - Page 3 Slideout Room Option ........23 Winterizing Travel Trailer .
- Page 4 Appliances ........... . 62 Care of Body Components .
- Page 5 Options ........... . . 104 Air Conditioner .
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Page 6: Introduction To Rv Ownership
Your purchase of a Jayco RV allows you to enter this unique world of camping and leisure in a grand style. Your Jayco RV has been designed and engineered to offer you many comforts of home that will make your camping experience as enjoyable as possible. -
Page 7: Safety Considerations
National Highway Traffic Safety Administration wish to make changes, consult your dealer and he will assist you in obtaining a safe (NHTSA) in addition to notifying Jayco, Inc. installation. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a An approved power supply cord has been supplied with the vehicle. -
Page 8: Additional Safety Considerations
Chapter 3. If you do not understand the information provided, please CAUTION: Continuous living in your travel trailer could cause accelerated consult your dealer or Jayco owner representative. wear and damage to components. • Sanitize the fresh water supply system periodically (see sanitizing instructions). -
Page 9: Obtaining Service
CHAPTER 2 OBTAINING SERVICE WARRANTY REGISTRATION... -
Page 10: Service Procedures
Jayco dealer is not an authorized service center for the product in question, they will technical excellence of our product. Your authorized dealer will cordially assist you in be able to assist you in obtaining authorized service. -
Page 11: Using Your Travel Trailer
Consult experts on hitch and tow vehicles before you tow your trailer. Jayco does not recommend or endorse particular tow vehicles or hitch assemblies. Review the compat- ibility of your tow vehicle with the trailer you will be towing. -
Page 12: Hitches - Conventional Travel Trailer
• All lights must be in working order. • Jayco, Inc. cannot be responsible for the suspension system of the tow vehicle. The final ball height after the travel trailer is completely hooked up is a factor to be •... -
Page 13: The Safety Chain - Conventional Travel Trailers
Towing While towing your Jayco travel trailer, you need to be aware of the extra weight behind your vehicle. The following list contains some pointers to remember while traveling. • With the travel trailer attached, you will have slower acceleration and require greater distance to stop. -
Page 14: Traveling
UVW (Unloaded Vehicle Weight) is the total weight of this trailer as The weight provided in the Jayco literature for your travel trailer is based on standard manufactured at the factory when separated from the tow vehicle. If equipment on that particular model and is “dry” (i.e. no liquids or cargo). Remember that applicable, it includes full generator fuel, engine oil, and coolants. -
Page 15: Loading Cargo
Tires The tires on all Jayco travel trailers are designed and built for recreational use. Tires are CAUTION: Damage from add-on equipment or improper loading is not radial in design, having two steel cords and two polyester cords, offering excellent covered by your Jayco Limited Warranty. -
Page 16: Tire Chart
The lug nuts on the wheels of 246K ST205/75R14 1820 your Jayco trailer must be maintained according to the torque values listed in 190L ST205/75R14 1820 the chart contained in this section. Over torquing wheels is as dangerous as... -
Page 17: Brakes
BRAKES A controller should be installed below the dashboard of your tow vehicle to work in conjunction with the travel trailer brakes. Two types of controllers are available. The “hydraulic” controller operates through a steel line attached to the master cylinder of the tow vehicle’s brake system. -
Page 18: Manual Operation (Qwest Travel Trailer)
RETRACTING ROOM CAUTION: After the slideout is extended, verify 1. Remove all objects left between the slideout and cabinetry. that the corners of the black rubber seal are set up 2. Press the “IN” button to bring the room in and hold it until the motor stops. correctly. -
Page 19: Slideout Override
This will ensure that the slideout is locked into a sealed position. 5. Install the travel bars (on Eagle and Qwest models) and take the unit to a Jayco dealer for service. -
Page 20: Slideout Switch Assembly
Repairs to the electric slideout should only be performed by a qualified position, such as the water drainage system and especially your refrigerator. Second, it is electrician or Independent Jayco dealer. more comfortable. If a level site is not available, use short 2” x 6” blocks of wood to raise the wheels on the lower side of the trailer. -
Page 21: Carbon Monoxide Detector
CARBON MONOXIDE DETECTOR TV ANTENNA (With Generator Option - certain Fifth-Wheel Travel Trailers only) Raising Antenna to Operating Position Turn the elevating crank clockwise in the UP direction about thirteen turns or until some If your towable RV has a generator or generator prep, a carbon monoxide detector will be resistance to turning is noted. -
Page 22: Fire Extinguisher
PLUMBING SYSTEM Included in your Jayco recreation vehicle is a complete fresh water system. Fresh water The fire extinguisher is a dry chemical, nonrefillable extinguisher. Do not test this may be obtained through two sources: city water connection or gravity fill tank. The extinguisher by partially discharging. -
Page 23: Sanitizing And Filling The Potable Water System
SANITIZING AND FILLING THE POTABLE WATER SYSTEM Utility Center (Manifold) Operation Potable water systems require periodic maintenance to deliver a consistent flow of fresh water. Depending on use and the environment the system is subject to, sanitizing is DEFINITION OF THE UTILITY CENTER LABEL TERMS (FIG. 4-3) recommended prior to storing and before using the water system after a period of storage. -
Page 24: Sanitizing Units With Utility Center
To remove excess chlorine odor and taste: 1. In a large bucket, prepare a solution of 1/2 cup baking soda to one gallon (4 liters) of water for every 15 gallons (60 liters) of tank capacity. SANITIZING UNITS WITH UTILITY CENTER 1. -
Page 25: Faucets
To drain the water supply lines, locate the “low-point” drains as shown in Fig. 4-12. Faucets These valves are placed near the floor and may be located under cabinets, dinettes, sofas, Bathroom or kitchen faucets operate the same as in beds, or in storage areas. -
Page 26: Sanitation System
Toilets advisable to always have four to six inches (10-15 cm) of water in the toilet. Two types or models of toilets are used on Jayco campers. One is the Aqua Magic ® Prior to using the sanitation system, it is strongly recommended to flush the toilet Starlight/Galaxy/Aurora model featuring two foot pedals for flushing. -
Page 27: Winterizing Travel Trailer
Repairs due to freezing will not be covered under the terms of your Fig. 4-20 Fig. 4-19 Jayco Limited Warranty. Please keep in mind that your towable RV was not designed for use during sub-freezing weather. There is no commodity or product that can be added to the fresh water system to ensure freeze protection while the system is in use, other than RV antifreeze. -
Page 28: Air Pressure (All Models)
There are three methods of winterizing your travel trailer based upon the model of your Utility Center with Antifreeze unit. Please read and understand all instructions before beginning. 1. Drain the water tank and water heater completely by opening all faucets and low point drains until the tank and water heater are empty. -
Page 29: Lp Gas System
LP gas expands 1½% for each 10° increase in temperature. It is imperative to leave LP GAS SYSTEM sufficient space inside the container to allow for the natural expansion of gas during It is because of the LP gas system that your RV has the convenience of a refrigerator, warmer weather. -
Page 30: Opd Overfill Protection
A warning label has been placed near the LP gas container. This label reads: TWO CYLINDERS (20# OR 30#) (44 OR 66 KILOGRAMS) IN A RECESSED COMPARTMENT OR HOUSING WARNING 1. Connect the 3/8” low-pressure hose to the outlet of the two-stage regulator. -
Page 31: Regulator
1. Close ALL the burner valves, controls and pilot light valves. Regulator 2. Open the main valve on the LP gas container slowly to avoid a fast rush through the The regulator is the heart of your LP gas system, with excess flow valve causing a “gas freeze.”... -
Page 32: Lp Gas Consumption
LP Gas Consumption CAUTION: This detector cannot sound an alarm during the three minute warm up cycle. Most gas appliances are operated intermittently. Unless there is heavy use of hot water, the water heater consumption is minimal. During freezing weather and high wind Testing conditions, furnace consumption can be extremely high. -
Page 33: Electrical System
This special receptacle should be tested monthly while the travel trailer is being used. could potentially damage electronic components in your recreation vehicle. Damage from power surges are not covered by your Jayco warranty. Consult the TESTING INSTRUCTIONS component manufacturer’s owner’s manual or your Independent Jayco Dealer for 1. -
Page 34: 30-Amp Service
AUXILIARY BATTERY (Dealer Installed Option) All Jayco conventional travel trailers and fifth-wheel travel trailers are designed and built to accept a battery. A deep cycle marine type is recommended as you need longer energy rather than cold cranking power. A battery is required to operate the breakaway switch A = 20-amp air conditioner and also provides a source of energy when traveling and camping. -
Page 35: Battery Isolator (For Tow Vehicle)
A fully charged battery will read 12.7-volt DC and 1.265 specific gravity at 80°F (32°C). PORCH LIGHT A battery is considered discharged at 11.8-volt DC by electronic standards. When the Any porch light on either sidewall will have switches located on the wall inside of the voltage drops below these levels, permanent damage will occur. -
Page 36: Brakes
(DESIGNER AND DESIGNER LEGACY FIFTH-WHEEL TRAVEL TRAILERS ONLY) All Designer and Designer Legacy Fifth-Wheel Travel Trailers are equipped with wiring for Solar Panel installation. Please consult with your Independent Jayco Dealer for assistance with installation of solar panels. Changes, Modifications and Additions Any changes or additions made after delivery may cause a hazardous condition. -
Page 37: Appliances
A. This appliance does not have a pilot light. It is equipped with an ignition device that All appliances in your Jayco RV are name brand quality built equipment, guided by automatically lights the burner. Do not try to light the burner by hand. -
Page 38: To Turn Off Gas To Appliance
To Turn Off Gas to Appliance RANGE AND OVEN OPERATION 1. Set the thermostat to lowest setting. WARNING: Personal Injury Hazard 2. Turn off all electric power to the appliance if service is to be performed. • Do not touch or allow clothing and flammable materials to come in contact 3. -
Page 39: Oven Operation
Oven Operation Pilot Operation WARNING: Personal Injury Hazard CAUTION: Do not tamper with the pilot orifice. High water temperature and failure of the gas control could result. • Do not touch or allow clothing or flammable material to come in contact with the inner or outer surfaces of the oven or the oven vent while it is in 1. -
Page 40: Electric Ignition Operation
To adjust Main Burner (Fig. 5-6): Electric Operation 1. For gas operation refer to Pilot Operation or Electronic Ignition Operation section. 1. Loosen air shutter screw (Fig. 5-6A). 2. Slide air shutter (Fig. 5-6B) to the right until a small 2. -
Page 41: Refrigerator
The humidity heater, if left on, draws This appliance in your Jayco recreation vehicle has been designed by its manufacturer to 240 milliamps. Because of this small drain, the NORMAL-STORAGE-HIGH HUMIDITY operate on 120-volt AC electric or on LP gas energy. -
Page 42: Operating The Refrigerator Controls - N611
Operating the Refrigerator Controls - N611 GAS MODE OPERATION • The ON light and the GAS light (Fig. 5- 11- #3 & #4) show in the center display. CONTROL PANEL • This means that the refrigerator is operating on propane gas. The refrigerator control panel is between the freezer compartment and the fresh food If the energy source is interrupted: compartment. -
Page 43: Door Alarm
Install the replacement bulb. Operating the Refrigerator Controls – N621 Install the cover. CONTROL PANEL Connect the DC power supply wires to the power board at the rear of the refrigerator. Fig. 5-12 Door Alarm NORCOLD LP GAS TEMP The refrigerator has an alarm to alert you if the fresh food compartment door is not fully MODE AUTO closed. -
Page 44: Operating The Refrigerator Controls - N841
If an energy source is available to the refrigerator, but is not operating correctly: A fault IGNITION OF LP GAS IN EITHER AUTO OR MANUAL MODE Note: On initial startup of the refrigerator, ignition of the LP gas may not occur within 30 code appears in the center display. -
Page 45: Monitor Panel
BBQ GRILL (Option) MONITOR PANEL The monitor panel will provide useful information on the capacities of the water tanks WARNING: The maximum weight limit for the bracket on the side of and the battery condition. In fifth wheel travel trailers and conventional travel trailers you your travel trailer is 50 lbs. -
Page 46: Two Way Family Radio (Qwest Option)
6. If the grill does not light, turn the gas off, wait five minutes and repeat the above steps. 1. Install the transceivers (Fig. 5-21) with the Fig. 5-21 7. Use the temperature control knob to adjust the grill to the desired temperature. PTT (Push To Talk) switch facing out. -
Page 47: Battery Installation
EXTERIOR ALUMINUM Your new Jayco travel trailer has an improved smooth metal with a new polyester CAUTION: Incorrect battery installation can damage the unit. automotive paint finish. This metal surface may be cleaned and polished as you would your automobile. -
Page 48: Stone Guard
Dry clean only. FRAME The frame of your Jayco recreation vehicle is painted with a high-quality, environmen- tally friendly water based paint. Sand, pebbles, objects on the highway, climate (salt air exposure) or ice inhibiting chemicals used during the winter months will damage the paint, inviting rust and other deterioration. -
Page 49: Window Treatments
CAUTION: To prevent scorching of the window shades, do not use the The bath tub in your Jayco travel trailer is made of ABS plastic material. DO NOT use swivel arm lamps located adjacent to the slideout if one of the lampshades is abrasive type cleaners, as they may scratch surfaces. -
Page 50: Fiberglass - Designer Legacy Fifth-Wheel Travel Trailer Only
CAUTION: Use only a silicone spray to lubricate the glide bar. Other lubricants may attract dirt and oils which will stain the carpet. • If you have any problems or questions consult your local Jayco dealer or call Power Gear 1-800-334-4712. -
Page 51: Battery Replacement
Battery Replacement Under normal operating conditions, the battery will last approximately one year. The Lubricate Here detector has a low battery monitor circuit which will cause the detector to make a chirping sound then the red LED to flash every 30-40 seconds for a minimum of seven Wave (7) days indicating the battery is low. -
Page 52: E-Z Lube Axle
TL Enterprises (Trailer Life, Motorhome, etc.) can offer additional and practical advice on the proper storage of your camper. Damage from rodents or insects are NOT covered under your Jayco Limited Warranty. CAUTION: When storing your travel trailer, it is recommended that the battery be unhooked to avoid draining the battery. -
Page 53: Mechanical Maintenance Chart
Exposure to any water or con- Wheel Bearings kilometers) when your travel checking wheel lug nuts. Jayco travel trailer are pre- densation will cause the bear- Failure to do so can cause trailer is new or a tire is re- greased. - Page 54 COMPONENT MAINTENANCE AVOID COMPONENT MAINTENANCE AVOID It is important to have brakes It is very important to keep Brakes Lubricate the jack by extending Tongue Jack adjusted between 200-1,000 brakes adjusted. Poorly adjusted to full down position and insert miles (320-1600 kilometers) brakes will not function SAE 30 oil through oil hole in after initial break-in period by a...
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Page 55: Inspection Points For Sealing
COMPONENT MAINTENANCE AVOID INSPECTION POINTS FOR SEALING Sealants All sealants used in construction Using poor quality sealing ma- can deteriorate from U.V. terial. Figure 7-8 exposure, air polution, freezing Conventional Travel Trailer Failure to reseal sealant and temperatures and other exposure putty tape. -
Page 56: Maintenance Checklist
Figure 7-9 MAINTENANCE CHECKLIST Fifth-Wheel Travel Trailer Prior to First Trip Check LP gas lines for leaks. Refer to Chapter 4. Test carbon monoxide detector (if applicable) Test LP gas detector. Refer to Chapter 4. Sanitize fresh water system. Refer to Chapter 4. Check wheel nuts at specified intervals to listed torque values. - Page 57 Compare refrigerator pilot flame with ideal flame. Refer to the refrigerator Have furnace inspected and serviced by a qualified technician. owner’s manual for ideal flame. Have cleaned and adjusted as necessary by a Apply silicone spray to the fifth-wheel landing gear inner tube and pad and qualified technician.
- Page 58 1. Make sure that the tow vehicle and any open flames are extinguished. All pilot NOTE: Each item listed in this chapter is an option as the travel trailer is built by Jayco. lights, appliances, and their ignitors should be turned off before refueling the generator fuel tank.
- Page 59 RV DIGITAL SATELLITE SYSTEM CHAPTER 9 WARRANTIES The satellite system in the RV is similar to the satellite system in your home. The digital elevation sensor switch (Fig. 8-1) is located in the ceiling of your trailer. Refer to the detailed instructions TOWABLE TRANSFERABLE LIMITED WARRANTY provided by the manufacturer for additional information.
- Page 60 The warranty on your unit is transferrable one time only, from the original owner to a subsequent owner. This form as shown here and on the next page must be completed by the dealership. The form should be sent with the $100.00 to Jayco, Attention: After Market Services.
- Page 61 NOTES...
- Page 62 NOTES NOTES...
- Page 63 NOTES...
- Page 64 Jayco. We are pleased you chose Jayco and want to do everything possible to make sure you stay as happy with your Jayco RV home as you were on the day you bought it.
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