Summary of Contents for Unitek 9100 Series
- Page 1 USER’S MANUAL NO. 990-606 REVISION B: February 2000 OPERATION AND MAINTENANCE MANUAL FOR THE 9100 SERIES SEMI-AUTOMATIC HIGH PRECISION REFLOW SOLDERING SYSTEM...
- Page 2 Copyright © 1999-2000, Unitek Miyachi Corporation The engineering designs, drawings and data contained herein are the proprietary work of UNITEK MIYACHI CORPORATION and may not be reproduced, copied, exhibited or otherwise used without the written authorization of UNITEK MIYACHI CORPORATION.
- Page 3 Should questions arise, or if you have suggestions for improvement of this manual, please contact us at the above location/numbers. Unitek Miyachi Corporation is not responsible for any loss due to improper use of this product. 9100 SERIES REFLOW SOLDERING SYSTEM...
- Page 4 CAUTION: Comments marked this way warn the reader of actions which, if not followed, might result in either damage to the equipment, or injury to the individual if subject to long-term exposure to the indicated hazard. 9100 SERIES REFLOW SOLDERING SYSTEM 990-606...
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Page 5: Table Of Contents
Turning the Equipment On ....................Section III: Operation ........................ Set-Up ..........................Installing the Jigs ....................Aligning the Bonding Head ................. Establishing the Reflow Schedule ............... Operation ......................... Section IV: Shutdown ......................... Emergency Shutdown ...................... Normal Shutdown ......................9100 SERIES REFLOW SOLDERING SYSTEM 990-606... - Page 6 Outline Drawing of Workstation ....................Hole Pattern for Typical Segment of Rotary Table ..............TABLES Figure Title Page Technical Manuals for Use with the 9100 Series Reflow Soldering System ......Preventive Maintenance Schedule ....................Specifications ..........................9100 SERIES REFLOW SOLDERING SYSTEM 990-606...
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Page 7: Chapter 1: System Description
SYSTEM DESCRIPTION Section I: Features Features The 9100 Series Semi-automatic High Precision Reflow Soldering System, herein called the reflow soldering system, is a stand-alone workstation designed for high-volume, repeatable reflow soldering operations, with the following features: Rotary turntable allows simultaneous loading and bonding operations. -
Page 8: Section Ii: System Components
Section II: System Components Major Components The 9100 Series Semi-automatic High Precision Reflow Soldering System comprises three major units: the actual workstation with its rotary turntable (workstation), a Uniflow Pulsed Thermode Control (Uniflow), and a bonding head. (In the separate manual for the bonding head, it is usually referred to by the more generic term “weldhead.”) The location of these major units is shown in figure 1-1. -
Page 9: Technical Manuals For Use With The 9100 Series Reflow Soldering System
84SA/24, or 180SA/24. You will receive the respective manual for your module, as shown in table 1-1, as part of your technical manual suite. Related manuals, which you may wish to procure from Unitek Precision Systems, are Uniflow Advanced Serial Datacom Communications Interface, Manual No. 990-341; and Pulse Heated Thermode Selection Guide, No. -
Page 10: Controls And Indicators
GUARD OVERRIDE key switch - Allows operation of the rotary table and jigs (for indexing) when the guard door is open. Permits access to MANUAL BOND switch for set-up. Figure 1-2. Control Panel 9100 SERIES REFLOW SOLDERING SYSTEM 990-606... -
Page 11: Tabletop Controls
3 MANUAL BOND switch - (Blue pushbutton) Used to cycle the Bonding Head without turning the rotary table. Usually used only for set-up. NOTE: It is advisable to set the Uniflow HEAT/NO HEAT switch to NO HEAT during set-up to prevent damage to the jig. 9100 SERIES REFLOW SOLDERING SYSTEM 990-606... -
Page 12: Access Doors
Electrical Connectors Figure 1-4 shows the location of external connectors for connecting equipment (including the Uniflow and the Bonding Head). 110 VOLT CONNECTOR Figure 1-4. Location of Access Panels and External Electrical Connectors 9100 SERIES REFLOW SOLDERING SYSTEM 990-606... -
Page 13: Chapter 2: Getting Started
CHAPTER 2 GETTING STARTED Section I: Planning for Installation NOTE: Installation will be done by a Unitek Precision Systems representatives, but you must have the following accommodations in place to permit installation. Space Requirements We recommend that the workstation be installed in a well ventilated area that is free from excessive dust, acids, corrosive gasses, salt and moisture. -
Page 15: Chapter 3: Operating Instructions
Before operating the equipment, verify that the power and compressed air connections are made as described in Chapter 2. Verify that the Uniflow is connected to the appropriate connector at the rear of the workstation. 9100 SERIES REFLOW SOLDERING SYSTEM 990-606... -
Page 16: Turning The Equipment On
To apply power to the unit, perform the following steps. If any of the indicators do not light or go out, as described, contact your Unitek Precision Systems representative. 1 At the bottom of the control panel, turn the red MAIN ISOLATOR switch fully clockwise to the 1 position. -
Page 17: Aligning The Bonding Head
1 Place a sample piece to be bonded into the nest of one of the jigs, and move it into position under the Bonding Head. As indicated above, this is done by simultaneously pressing the white TABLE INDEX pushbutton and the left-hand green READY TO INDEX pushbutton. 9100 SERIES REFLOW SOLDERING SYSTEM 990-606... -
Page 18: Making The Unislide Adjustments
Adjust the two co-planarity knobs (one inward, the other outward) to adjust the co-planarity. Tighten the two locking nuts and the two Bonding Head attaching bolts, remove the prop, and repeat steps 3 and 4. 9100 SERIES REFLOW SOLDERING SYSTEM 990-606... -
Page 19: Establishing The Reflow Schedule
6 Place the two items to be bonded together into the respective places in the jig. 7 If required, use the jig micrometer to align the two items (figure 3-4). 9100 SERIES REFLOW SOLDERING SYSTEM 990-606... -
Page 20: Section Iv: Shutdown
For normal shutdown, perform the following steps: 1 Remove the last bonded unit from the workstation. 2 Press the red CONTROL OFF pushbutton. 3 Set the MAIN ISOLATOR switch counterclockwise to the O position. 9100 SERIES REFLOW SOLDERING SYSTEM 990-606... -
Page 21: Chapter 4: User Maintenance
2 working weeks Check for dirt; disassembly and clean filter when dirty. Internal ring gear 6 months Grease rotary table gear teeth and refill lubricators. and slide ring Unislide 6 months Check slide play and adjust gib strip, if necessary. 9100 SERIES REFLOW SOLDERING SYSTEM 990-606... -
Page 22: Clean Vacuum Generator Filter
1 Remove any pneumatic hoses between any jig and the central wheel hub. 2 Remove all jigs to obtain access to the rotary table mounting screw. Each jig is held in place by four cap screws. 9100 SERIES REFLOW SOLDERING SYSTEM 990-606... -
Page 23: Removing Vacuum Generator Hose To The Hub
7 Return the rotary table by reversing the above steps. APPLY LIQUID LUBRICANT TO APPLY LIGHT LUBRICATORS GREASE TO (2 PLACES) GEAR TEETH Figure 4-6. Lubricating Gears and Lubricators 9100 SERIES REFLOW SOLDERING SYSTEM 990-606... -
Page 24: Check Play In Unislide And Adjust
Figure 4-7. Adjustment of Gib Strip Clean Bonding Edge of Thermode Complete instructions for the care of thermodes are contained in the appropriate Weld Head User’s Manual cited in table 1-1 of this manual. 9100 SERIES REFLOW SOLDERING SYSTEM 990-606... -
Page 25: Appendix A: Specifications
APPENDIX A SPECIFICATIONS 9100 SERIES REFLOW SOLDERING SYSTEM 990-606... -
Page 26: Specifications
Uniflow Control or Remote Operation Control (ROC) 87SA/24 with 17TDS Head/Thermode 84SA/24 with 17TDS or 17TDM Options 180SA/24 with 17TDS, 17TDM, or 17TDL *Specifications for the Uniflow and Bonding Heads are contained in their own manuals (table 1-1). 9100 SERIES REFLOW SOLDERING SYSTEM 990-606... -
Page 27: Outline Drawing Of Workstation
APPENDIX A: SPECIFICATIONS 49” (1245mm) Figure A-1. Outline Drawing of Workstation 9100 SERIES REFLOW SOLDERING SYSTEM 990-606... - Page 28 APPENDIX A: SPECIFICATIONS 84/87 HEAD Figure A-2. Jig Specification (Sheet 1 of 4) 9100 SERIES REFLOW SOLDERING SYSTEM 990-606...
- Page 29 APPENDIX A: SPECIFICATIONS 180 HEAD Figure A-2. Jig Specification (Sheet 2 of 4) 9100 SERIES REFLOW SOLDERING SYSTEM 990-606...
- Page 30 APPENDIX A: SPECIFICATIONS JIG ENVELOPE CONDITIONS FOR 84/87 HEAD: CONDITIONS FOR 180 HEAD: Figure A-2. Jig Specification (Sheet 3 of 4) 9100 SERIES REFLOW SOLDERING SYSTEM 990-606...
- Page 31 2.322" 3.109" 1.181" 2.362" 12.09" 12.09 MAX AT FRONT 4.50" MAX 2.322" 3.109" 1.181" 2.362" 12.09" 12.09 MAX AT FRONT 2.75" MAX 2.322" 3.109" 1.181" 2.362" Figure A-2. Jig Specification (Sheet 4 of 4) 9100 SERIES REFLOW SOLDERING SYSTEM 990-606...
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Page 33: Index
Installation.......... Description of system ......Doors, access........Lubricators, refill ....... Electrical Connectors ........Maintenance Requirements......... 2-1, A-2 Operator ........Emergency shutdown ......Preventive ........Equipment Operation ........Set-up ..........Establishing reflow schedule ..... 9100 SERIES REFLOW SOLDERING SYSTEM 990-606 INDEX-1... - Page 34 Clean vacuum generator filter ..Grease rotary table ring gear and refill lubricators ......Warning, definition of ......Record of revisions ......Reflow schedule ......... Requirements, operating ....2-1, A-2 Revision record ........Rotary table lubrication ...... 9100 SERIES REFLOW SOLDERING SYSTEM INDEX-2 990-606...