DTI WINCO PSS12H2W/D Installation And Operator's Manual

Packaged standby system

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PACKAGED
STANDBY
SYSTEM
INSTALLATION AND OPERATORS MANUAL
PSS12H2W/D
SAVE THESE INSTRUCTIONS

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Summary of Contents for DTI WINCO PSS12H2W/D

  • Page 1 PACKAGED STANDBY SYSTEM INSTALLATION AND OPERATORS MANUAL PSS12H2W/D SAVE THESE INSTRUCTIONS...
  • Page 2: Table Of Contents

    SAVE THESE INSTRUCTIONS PROPER USE AND This manual contains important instructions that should be followed during installation and mainte- INSTALLATION nance of the generator and batteries. You must be sure your new engine generator set is: Read and understand all instructions in the manual before starting and operating the generator set.
  • Page 3: Guide To Product Safety

    Allow the engine to cool at least two minutes SAFETY INFORMATION before refueling. This engine generator set has been designed and Keep fuel containers out of reach of children. manufactured to allow safe, reliable performance. Do not smoke or use open flame near the Poor maintenance, improper or careless use can generator set or fuel tank.
  • Page 4: Basic Information

    2) ENGINE/GENERATOR TESTING POLICY: The engine generator set consists of a Honda, twin Before any generator is shipped from the factory, it is fully cylinder, four cycle air cooled engine. The engine is checked for performance. The generator is loaded to its factory equipped to run on L.P.
  • Page 5: Preparing The Unit

    ** NOTICE ** UNPACKING: Regarding Engines - This manual covers the generator portion of these units. See the separate engine instruc- 1. Carefully remove the carton. tion manual for engine-related problems, detailed engine information and engine warranty. 2. After inspecting the engine-generator and transfer switch for external physical damage, check for the following items packed inside the carton.
  • Page 6: Fuel Installation

    When moving the fuel line from one port to the other be Do not install any shock mounts between the base sure not to kink or bend the line. Use as large a sweep- frame and the concrete pad. Engine vibration will be ing curve as possible and never shorten the fuel line.
  • Page 7: Vapor Fuel Pressure Tables

    NATURAL GAS or LP VAPOR Reference numbers 1 through 3 in the block diagrams above are system parts supplied by customer. Size of pipe normally required for generators operating on NATURAL GAS or LP VAPOR Reference number 4 is the engine generator set. up to 25 feet* 25 - 100 feet* over 100 feet* use a two Below is a table of the fuel pressure reading at each...
  • Page 8: Battery Installation

    Always wear full eye protection and protective INSTALLING THE BATTERY clothing. **** CAUTION **** Where electrolyte contacts the skin, wash off immedi- ately with water. In the following battery installation procedure, check to If electrolyte contacts the eyes, flush thoroughly and be sure the selector switch remains in the “stop”...
  • Page 9: Connecting Battery Charger

    *****CAUTION***** Before installing the A.T.S. you must first ensure that the transfer switch is large enough to handle your complete EQUIPMENT DAMAGE - NEVER JUMP START these distribution panel. See Figure 3. i.e. If you are installing a units. Doing so will destroy the engine control module 100 amp transfer switch the main line breaker must not rendering the unit non-operational.
  • Page 10 60706-184 PAGE 8 8009-30...
  • Page 11: Dc Electrical Connections

    In addition to the power leads you will also need to run a This will allow you to test the generator under load. three wire 120 volt, 15 amp circuit from your distribution Should you ever have to work on the switch, you will be panel to the generator.
  • Page 12: Initial Start-Up

    INITIAL START UP After verifying the voltage and frequency are correct, turn the selector switch to the “STOP” position. The unit should shut off with no time delay. You are now ready to ************* test the automatic start function. ***** WARNING ***** ************* Transfer Switch &...
  • Page 13 GENERATOR EXERCISER CIRCUIT The automatic generator exerciser is configured to automatically exercise the generator for 20 minutes once every fourteen days . SETTING THE EXERCISER CIRCUIT Press and release the Automatic Generator Exerciser button. After about 8 seconds the exerciser light flashes 14 times to indicate that the exerciser circuit has been set.
  • Page 14: Troubleshooting Information

    TROUBLESHOOTING DC circuit breaker on control module tripped. 3/4 amp fuse blown on control module. TABLES Defective engine controller. Loose or dirty battery terminals. Defective “Run/Auto” switch. RED ALARM LIGHT IS ON Defective starter. Defective start solenoid. The red alarm light on the engine control panel is an Locked up engine generator set.
  • Page 15: Preventive Maintenance

    PREVENTIVE MAINTENANCE Reasonable care in preventive maintenance will insure high reliability and a long life for the engine generator set and the Automatic Transfer Switch. ************* ***** WARNING **** ************* When performing any type of maintenance on this equipment make sure the selector switch on the engine generator is in the off position.
  • Page 16: Ac & Dc Generator Schematic

    60706-184 PAGE 14 8009-30...
  • Page 17: Ul Ats Wiring Diagram

    WINCO UL ATS Complete installation instructions for WINCO UL Automatic Transfer Switches are contained in the operator manual with each switch. Read the complete instructions before installing. CUSTOMER DC CONNECTION POINT All control wires (18-12 AWG) must be torqued to 19 in-lbs. 8009-30 PAGE 15 60706-184...
  • Page 18: Generator Layout

    60706-184 PAGE 16 8009-30...
  • Page 19: Month Warranty

    12 MONTH LIMITED WARRANTY WINCO, Incorporated warrants to the original purchaser for 12 months or 1000 hours which ever occurs first, that goods manufactured or supplied by it will be free from defects in workmanship and material, provided such goods are installed, operated and maintained in accordance with WINCO written instructions.
  • Page 20: Maintenance Log

    MAINTENANCE LOG ITEM DATE WORK PERFORMED 225 SOUTH CORDOVA AVE LE CENTER MN 56057 Phone: 507-357-6831 P/N 60706-184-8009-30 www.wincogen.com...

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