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DALGAKIRAN Dryair DK Instruction Manual

Refrigerated type compressed air dryers

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Dryair DK
REFRIGERATED TYPE COMPRESSED AIR DRYERS
Dryair DK10 - Dryair DK260
Instructions Manual

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Summary of Contents for DALGAKIRAN Dryair DK

  • Page 1 Dryair DK REFRIGERATED TYPE COMPRESSED AIR DRYERS Dryair DK10 - Dryair DK260 Instructions Manual...
  • Page 2 Dryair DK REFRIGERATED TYPE COMPRESSED AIR DRYERS Dryair DK10 - Dryair DK260...
  • Page 3 EC DECLARATION OF CONFORMITY In accordance with EC Machinery directives 2006/95/EEC (LVD), 2004/108/EEC (EMC) Inspection certificate No:46,57 2006/42/EC. Inspection Certificate No:47,58 Inspection Body :Bureau Vertias (2287) declare that, under our sole responsibility for manufacture and supply, the products; Which this declaration relates, are in conformity with the provisions of the above directives using the following principal standards, EN12100-1:2011, EN12100-2:2011, EN1050, EN13857:2010,...
  • Page 4 TABLE OF CONTENTS ....... 1 1.1. Transportation ............1 1.2 Positioning ..............1 1.3 Installation ..............1 1.4 Before operating ............1 1.5 Maintenance by an engineer ........1 1.6 Maintenance by the user ..........1 ......2 ..............4 ..........
  • Page 5 I. IMPORTANT SAFETY NOTES – Please READ When operating the air dryer the operator must apply safe working methods and observe all local safety instructions and relevant regulations. Prior to installation, the dryer and the compressed air system are to be depressurized and disconnected from the electrical main supply.
  • Page 6 For aircooled dryers, clean the air condenser as soon as it’s dirty or clogged. For optional water-cooled condensers, use only clean water andinstall a water filter if needed. Use water counter flow to clean condenser if need. Check the trouble-shooting list in case of maintenance troubles. Check operating pressures, temperatures and time settings after maintenance.
  • Page 7 down to dew point and enters the separator where condensates are collected. The outgoing chilled air is then warmed up in the economizer by the hot incoming air. The condensates are collected after centrifugal separation and drained out through the automatic trap. As long as the compressed air temperature does not drop below dew point, there will be no condensation in the air circuit.
  • Page 8: Operation

    3. OPERATION The control panel of the dryer includes the following elements: Monophase Monophase Dryair DK120 - Dryair DK130 Dryair DK10 - Dryair DK110 1) Dewpoint indicator (Standard) 2) Filter change Alarm** 3) Start / Stop Button 1) Dewpoint indicator (Standard) 2) Start Light 3) N/A 4) Filter change Alarm**...
  • Page 9 Regularly check the digital temperature controller ESD3 or dewpoint indicator on dryer. Avoid leaving the dryer off when compressed air is still flowing through it. 1) Set the rotary switch to “I” This preheats the dryer and turns the drain system on. It is recommended to leave the dryer power on permanently so the crankcase heater runs continuously.
  • Page 10 Dryair DK REFRIGERATED TYPE COMPRESSED AIR DRYERS Technical Specifications & Diagrams...
  • Page 11: Technical Specifications

    4. TECHNICAL SPECIFICATIONS Dryair DK10 Dryair DK20 Dryair DK30 Dryair DK40 Dryair DK50 Dryair DK60 Dryair DK70 Dryair DK80 Dryair DK90 Dryair DK100 Dryair DK110 Dryair DK120 Dryair DK130 Dryair DK140 Dryair DK150 Dryair DK160 Dryair DK170 Dryair DK180 Dryair DK190 Dryair DK200 Dryair DK210 Dryair DK220...
  • Page 12 5. DIAGRAMS 5.1 AIR FLOW DIAGRAMS Dryair DK10-Dryair DK90...
  • Page 14: Electrical Diagrams

    5.2 ELECTRICAL DIAGRAMS Dryair DK10 - Dryair DK30...
  • Page 15 Dryair DK40 - Dryair DK80...
  • Page 16 Dryair DK90...
  • Page 17 Dryair DK100 - Dryair DK130...
  • Page 18 Dryair DK140 - Dryair DK190...
  • Page 19 Dryair DK140 - Dryair DK190...
  • Page 20 Dryair DK200 - Dryair DK220...
  • Page 21 Dryair DK200 - Dryair DK220...
  • Page 22 Dryair DK230...
  • Page 23 Dryair DK230...
  • Page 24 Dryair DK240 - Dryair DK250...
  • Page 25 Dryair DK240 - Dryair DK250...
  • Page 26 Dryair DK260...
  • Page 27 Dryair DK260...
  • Page 28 Dryair DK REFRIGERATED TYPE COMPRESSED AIR DRYERS General Arrengements Main Settings Spare Parts Drawings...
  • Page 29: General Arrangements

    6. GENERAL ARRANGEMENTS Filter Quantity Element Type Length Width Height Weight and Type (mm) (mm) (mm) (Kg) Dryair DK10 Dryair DK20 Dryair DK30 Dryair DK40 Dryair DK50 Dryair DK60 Dryair DK70 Dryair DK80 Dryair DK90 Dryair DK100 Dryair DK110 Dryair DK120 Dryair DK130 Dryair DK140 Dryair DK150...
  • Page 30: Spare Parts

    8. SPARE PARTS...
  • Page 34 9. DRAWINGS Dryair DK10 - Dryair DK30...
  • Page 35 Dryair DK40 - Dryair DK60...
  • Page 36 Dryair DK70 - Dryair DK90...
  • Page 37 Dryair DK100 - Dryiar DK110...
  • Page 38 Dryair DK120 - Dryair DK130...
  • Page 39 Dryair DK140 - Dryair DK150...
  • Page 40 Dryair DK160 - Dryair DK170...
  • Page 41 Dryair DK180 - Dryair DK190...
  • Page 42 Dryair DK200 - Dryair DK210 447.2 517.2 587.2 657.2 288.4...
  • Page 43 Dryair DK220 - Dryair DK230 447.1 517.1 587.1 657.1...
  • Page 44 Dryair DK240 - Dryair DK250...
  • Page 45 Dryair DK260...
  • Page 46: Components Location

    10. COMPONENTS LOCATION All main components locatad into dryer identified with labels as listed here under. CAUTION: Due to manufacture design, some components out of the list are not installed into the dryer.
  • Page 47: Troubleshooting

    11. TROUBLESHOOTING Problem Possible Cause Repair Comments Dryer is The connection has Invert two phases 3-phase dryers are equipped with a phase controller switched on, inverted phases to avoid the fans from turning in the opposite indicator light direction. is lit but the refrigerant Several factors can cause compressor failure.
  • Page 48 Problem Possible Cause Repair Comments Compressed Air Inlet and Check inlet and outlet This dryer is designed for air flow in one direction Water in system outlet connections are reversed. connections. only. Inlet and outlet directions are identified on the dryer. Drain system is timed solenoid valve, Drain system is clogged Restore a free flow of water...
  • Page 49 Problem Possible Cause Repair Comments The unit will not run or Excessive ambient temperature Designed conditions and cor- A high ambient temperature may cause the refrigerant cycles off and on. rection factors are described system to operate at higher than normal pressures. in dryer .
  • Page 50 Dalgakiran During the life of this warranty, Dalgakiran will repair or replace (at Dalgakiran option) any defective part or assembly free of charge F.O.B. its warehouse if such defect occurred in normal service and was not due to apparent misuse, abuse or accident.