EP Equipment QDD10L Operation Manual
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EP Equipment QDD10L Operation Manual

Pedestrian electric tow tractor
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Operation Manual
QDD10L
Pedestrian electric tow tractor
508000004874
Part No.
V1 04/2021

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Summary of Contents for EP Equipment QDD10L

  • Page 1 Operation Manual QDD10L Pedestrian electric tow tractor 508000004874 Part No. V1 04/2021...
  • Page 2 Fig0000-00011OM EP EQUIPMENT CO.,LTD. is one of the world’s With business all over the world, EP has leading companies manufacture, design material thousands of employees and hundreds of agents handling equipment and provide related service. worldwide to provide our global customers with With over 100,000 square metres plant it produces prompt local service.
  • Page 3 Foreword The present operation manual is designed to provide sufficient instructions for the safe operation of the industrial truck. The information is provided clearly and concisely. Our trucks are under ongoing development. EP reserves the right to alter the design, equipment and technical features of the system.
  • Page 4 Legal requirements for marketing Declaration EP EQUIPMENT CO., LTD. Address: No.1 Xiaquan Village, Lingfeng Street, Anji, Huzhou, Zhejiang We declare that the Industrial truck: according to this operation manual Type: according to this operation manual complies with the most recent version of Machinery Directive 2006/42/EC.

  • Page 5: Table Of Contents

    Table of contents A Introduction...........................A1 1.1 Intended use ........................A2 1.2 Improper use ........................A3 1.3 Tractor truck handover......................A3 B Truck Description .........................B1 1.1 Application ..........................B1 1.2 Truck assemblies ........................B2 1.2.1 Tiller ..........................B3 1.2.2 Battery discharge indicator .....................B4 1.3 Identification points and data plates ...................B5 1.3.1Truck data plate ........................B6 1.4 Standard version specifications ..................B7 1.4.1Performance data for standard trucks ................B7...
  • Page 6 G Pallet Truck Maintenance ....................G1 1.1 Operational safety and environmental protection ...............G1 1.2 Maintenance safety regulations ..................G1 1.3 Servicing and inspection.....................G2 1.3.1Maintenance checklist ......................G3 1.4 Maintenance Instructions....................G4 1.4.1Prepare the truck for maintenance and repairs ..............G4 1.4.2 Remove the cover ......................G4 1.4.3 Checking the fuses ......................G4 1.4.4 Changing the tyres ......................G5 1.4.5 Recommissioning ......................G5...

  • Page 7: A Introduction

    A Introduction The truck described in the present operating instructions is an industrial truck designed for towing trailer loads. It must be used, operated and serviced in accordance with the present instructions. All other types of use lie beyond the scope of application and can result in damage to personnel, the truck or property.

  • Page 8: Intended Use

    a) arranges for the modification or alteration to be designed, tested and implemented by an engineer(s) expert in industrial trucks and their safety. b)maintains a permanent record of the design, test(s) and implementation of the modification or alteration. c) approves and makes appropriate changes to the capacity plate(s), decals, tags and instruction handbook.

  • Page 9: Improper Use

    • Danger points on driving lanes or routes shall be secured or marked by the customary road traffic signs and by additional warning signs, if necessary. • Driving routes shall be sufficiently paved, level and free of objects. Drain channels and railways crossings, etc., shall be levelled and, if necessary, covered with ramps in such a way that they can be driven over without bumps as far as possible.

  • Page 10: B Truck Description

    B Truck Description Application The truck is a rear drive, industrial electric tow-truck designed to tow tiller operated trailer loads. Ambient temperature: during operation: -10°C to 40°C. • Only use the truck at altitudes not exceeding 2000 meters. • The truck is not authorized for use on public highways. •...

  • Page 11: Truck Assemblies

    1.2 Truck assemblies Driving Unit Handwheel Hook device Tiller Battery charger plug Cover Key switch LED lamp Load wheels Battery discharge indicator Drive wheels Emergency stop switch REV. 04/2021...
  • Page 12 1.2.1 Tiller Drive switch Controls travel direction and speed Horn button Send out sound warning signals Through touching the button, truck drives Emergency reverse swith away from operator. 1.Key switch Connect and interrupt control current. When the key rotates to gear “OFF”, the control current of the truck will be interrupted;...
  • Page 13 1.2.2 Battery discharge indicator When the truck start up, it will show a startup display interface; • The LED (1) show the No Serialnumber. It indicates the circular meter has no bluetooth function. • The LED (2) show the DIS3. It indicates the version of the product.

  • Page 14: Identification Points And Data Plates

    Identification points and data plates Anti-pinch hand label Instructions label Sling label Do not rest on the pallet label Rated drawbar pull label REV. 04/2021...
  • Page 15 1.3.1 Truck data plate For queries regarding the truck or ordering spare parts please quote the truck serial number. Item Description Item Description PRODUCT NAME UNLADEN MASS UNLANDEN MASS WITHOUT MODEL TYPE BATTERY MANUFACTURE DATE SERIAL NO. RATED DRAWBAR PULL RATED CAPACITY MAX DRAWBAR PULL MAX BATTEY WEIGHT...

  • Page 16: Standard Version Specifications

    Standard version specifications Technical specification details in accordance with VDI 2198. Technical modifications and additions reserved. 1.4.1 Performance data for standard trucks Distinguishing mark Manufacturer Model designation QDD10L Drive unit Battery Operator type Pedestrian rated capacity 1000 Rated drawbar pull...

  • Page 17: Dimensions

    Tyre size, driving mm 2x Ф250x85 wheels(diameter×width) Tyre size, loading mm 2x Ф75x32 wheels(diameter×width) Wheels, number driving, mm 2x /2 caster/loading (x=drive wheels) Track width, front,driving mm 428 side Track width,rear,loading mm 217 side Dimensions Height, mast extended h7 (mm) mm Height drawbar in driving mm 965x1040x1130 position min./max.
  • Page 18 Electric-engine Drive motor rating S2 60 min hp The maximum allowed size 193/81/300 battery Battery voltage/nominal V/ Ah 24/20 capacity K5 Battery weight Addition data Type of drive control 10.5 Steering type Mechanical 10.7 Sound pressure level at the dB (A) 74 driver’s ear REV.
  • Page 19 1.4.2 Dimensions REV. 04/2021...

  • Page 20: C Safety

    C Safety Safety guidelines The operating company must ensure that the driver understands all the safety information. Observe the relevant regulations and guidelines, e.g: • Operation of industrial trucks • Driving licences • Rules for driveways and the area of operation •...
  • Page 21 This truck can not work in the circumstance where easy to burnt or explode. The trucks not • equipped with fire extinguishers, fire extinguishers should be easy to accessible. Staff should be familiar with fire extinguishers storage places and the use of fire extinguishers. •...

  • Page 22: Battery Safety

    Battery safety Remain aware of the following information. • Remove any metal rings, bracelets, bands, or other jewelry before working with or near batteries or electrical components. • Never expose batteries to open flame or sparks. • Shorting of battery terminals can cause burns, electrical shock, or explosion. Do not allow metal parts to contact the top surface of the battery.

  • Page 23: Related Safety Instruction And Standard(For Ce)

    The design and manufacture of electrical element comply with the low voltage standard 2006/95/EC. Noise emission level QDD10L/QDD15L: xiaoyu ＜ 74 dB(A) Noise will be according with EN12053:2001 and 2000/14/EC. Sound pressure level on the operator’s position is lower than 75dB(A), measurement uncertainty is 1.5dB(A).

  • Page 24: D Transport And Commissioning

    D Transport and Commissioning Hosting Only use lifting gear with sufficient capacity (See truck data plate). – Park the truck securely (see chapter E Section1.4). – Secure the lifting gear to the fixing points (1). The lifting gear must be attached to the attachment points in such a manner that it cannot slip under any circumstances and cannot come into contact with any...

  • Page 25: Commissioning

    Commissioning The truck must only be operated on battery current! To prepare the truck for operation after delivery or transportation, the following operations must be performed: • Check the equipment for completeness. • If necessary, install the battery. Make sure that the battery polarity correctly. Charge the battery.

  • Page 26: Towing An Unpowered Truck

    Towing an unpowered truck This procedure must never be performed on a ramp. If the truck still needs to be moved after detecting a malfunction that affects driving and operation, follow the steps below: Turn the key switch to the "OFF" position •...

  • Page 27: E Operation

    E Operation Safety regulations for the operation of pallet trucks Driving permission: The truck must only be operated by persons who have been trained in the operation of trucks, who have demonstrated to the user or his representative their capa- bility of moving and handling loads, and who have expressly been charged by the user or his representative with the operation of the truck.

  • Page 28: Drive Directions

    1.2.1 Drive directions (A) Forward (B) To the Right (C) Backward (D) To the left 1.2.2 Start up – Pull out the Emergency Stop switch – Turn on the key switch, and then the battery discharger indicator is on, it first indicates running time, and then indicates power, and the timer begins to count.
  • Page 29 Steering Steer the tow tractor left or right, depending on the desired direction. Braking The driver must drive carefully and cautiously. When there is no danger, the driver should use moderate braking to avoid the load moving or the trailer (if applicable) becoming detached. Braking can be done in the following four ways: Emergency stop brake Regenerative braking...

  • Page 30: Driving With A Trailer

    Parking brake Pull up the parking brake handle (3) to lock the motor. CAUTION When storing or temporarily leaving the vehicle, pull up the parking brake handle to avoid the tow tractor moving due to inclines or mishandling, thereby causing a hazard.

  • Page 31: Parking The Truck Securely

    Parking the truck securely Drive the truck onto a level surface. • Pull the parking brake level, and put Direction Switch in the neutral position. • Turn the key in the key switch to “0”. • • Remove the key from the key switch. Press emergency stop switch.
  • Page 32 Operator daily checklist At the beginning of each shift, inspect your truck by using the EP operator’s daily checklist. If necessary, refer to the Maintenance section of this manual for details on how to carry out this inspection. Check for damage and maintenance problems. Any necessary repairs must be completed before the truck is operated.

  • Page 33: F Battery Maintenance & Charging

    Battery Maintenance & Charging Precautions • The truck must be parked within a shady and ventilated room; • Avoid the existence of any metal object in the surface of the lithium-ion battery; • The plug connection parts should be inspected in terms of obvious damages before charging;...

  • Page 34: Battery Type & Dimension

    Eliminate battery Yellow light flashes 32.5V（65V for failure WPL201) return to factory Charger failure maintenance 1.3Battery type & dimension Battery type & dimension as follow: Voltage/ Rated Dimension Charger Charging Tuck type capacity(V/AH) (mm) current time(h) QDD10L 24/20 650×145×620 REV. 04/2021...

  • Page 35: Battery Removal And Installation

    Battery removal and installation Parking the truck securely(see Chapter E section1.4) and turn off the power before removal and installation of the battery. Battery removal and installation steps: a: Unscrew screws in the cover, take out the electrical cover(2). b: Hold the battery arm (3) and remove the lithium-ion battery. Installation is in the reverse order of operations.

  • Page 36: Operational Safety And Environmental Protection

    G Truck Maintenance Operational safety and environmental protection The servicing and inspection operations contained in this chapter must be performed in • accordance with the intervals indicated in the service checklists. Only use original spare parts that have been certified by our quality assurance. •...

  • Page 37: Servicing And Inspection

    Settings When repairing or replacing hydraulic, electric or electronic components or assemblies, always note the truck specific settings. Servicing and inspection Thorough and expert servicing is one of the most important requirements for the safe operation of the industrial truck. Failure to perform regular servicing can lead to truck failure and poses a potential hazard to personnel and equipment.

  • Page 38: 1Maintenance Checklist

    1.3.1Maintenance checklist Maintenance ● interval ● Brake Check brake plate clearance Electrics Test instruments, displays and control switches. ● Test warning and safety device. ● ● Make sure wire connections are secure and check for damage. ● Test micro switch setting. ●...

  • Page 39: Maintenance Instructions

    Maintenance Instructions 1.4.1 Prepare the truck for maintenance and repairs All necessary safety measures must be taken to avoid accidents when carrying out maintenance and repairs. The following preparations must be made: • Parking the truck securely(see Chapter section1.4). Remove the key to prevent the truck from •...

  • Page 40: Changing The Tyres

    1.4.4 Changing the tyres The quality of the tyres directly affects the stability and driving performance of the truck. If the factory-fitted tyres need replacing, use original spares supplied by the company, so as not to affect the performance and stability of the product. Poor driving surface conditions have a significant impact on the tyres.

  • Page 41: Decommissioning The Industrial Truck

    Decommissioning the industrial truck If the truck is to be decommissioned for a long period, it must be parked in a frost-free and dry location. On decommissioning the truck must be jacked up so that all the wheels are clear of the ground.

  • Page 42: Final Decommissioning, Disposal

    Safety checks to be performed at regular intervals Carry out a safety check in accordance with national regulations. EP has a special safety department with trained personnel to carry out such checks. The truck must be inspected at least annually (refer to national regulations) or after any unusual event by a qualified inspector.

  • Page 43: H Troubleshooting

    H Troubleshooting If the fault cannot be rectified after carrying out the remedial procedure, notify the Manfacture's se- vice department, as any further troubleshooting can only be performed by specially trained and qualified service personnel. Fault Probable Cause Action Truck –Battery don't fixed –...

  • Page 44: I Lithium-Ion Battery

    Lithium-ion battery REV. 04/2021...

  • Page 45: Information On The Conformity Of Lithium-Ion Batteries

    1.1 Information on the conformity of lithium-ion batteries The manufacturer of the lithium-ion battery declares that: the lithium-ion battery conforms with the provisions of the following EU directive 2014/30/EU in accordance with EN12895. These batteries has been certified according to EN 62619:2017 for safe use and according to UN 38.3 for safe transport.

  • Page 46: Intended Use

    1.3 Intended use • Operational application temperature 0° C-40° C, humidity ＜ 80%; • Charging application temperature 5° C-40° C; • The battery's maximum operation altitude is up to 2000m; The truck shall not be used in a potentially explosive atmosphere or in an especially •...

  • Page 47: Safety And Warning

    4.1 Safety and warning •Abide by the operation manual! •All the operations related to the storage battery must be implemented under the instruction of professionals! Always wear protective clothing (e.g. safety goggles and safety gloves) when working on cells and batteries. •No smoke and fire! •Avoid the existence of open fire, fiery metal wire or sparks around the storage battery, otherwise explosion or fire disaster may occur!

  • Page 48: Transportation

    Transportation Before transporting any lithium-ion battery, check the current regulations on the transport of dangerous goods. Comply with these when preparing the packaging and transport. Train authorised staff to dispatch lithium-ion batteries. NOTE It is recommended that the original packaging is kept for any subsequent dispatch. A lithium-ion battery is a special product.

  • Page 49: Instructions For Disposal

    6.1Instructions for disposal • Lithium ion batteries must be disposed of in accordance with the relevant environmental protection regulations. • Used cells and batteries are recyclable economic goods. In accordance with the mark showing a crossed rubbish bin, these batteries may not be disposed of as domestic waste.

  • Page 50: Storage

    Storage Before a long period of inactivity, the battery must be fully charged. We recommend that batteries are stored at a height between 60 and 120 cm. •Store the battery in a dry place at a temperaturebetween 0 and 40° to preserve its service life.

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