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- Page 1 Black body Temperature Calibrator (CALsys 1200BB) User’s Guide TEMPSENS INSTRUMENT (I) PVT. LTD UNIT II A-190 ROAD #5, MIA UDAIPUR, 313003, INDIA Phone: +91-294-3052959 Fax: +91-294-3052950 Email: tech@tempsens.com Web: www.tempsens.com...
- Page 2 Legal Disclaimer The information contained in this document is the property of TEMPSENS. TEMSPENS reserves the right to make changes to this document and to the product described herein without notice. Before installing and using the product, review the latest version of the applicable documentation, which are available from the Tempsens website at: http://www.tempsens.com/...
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Page 3: Table Of Contents
Document Conventions ............................8 Chapter 1 ..............................9 Introduction ............................9 About CALsys 1200BB ............................... 9 Basic Working Model of CALsys 1200BB ........................10 Physical Measurements ............................11 Wiring Diagram ..............................11 Technical Specifications ............................12 Chapter 2 ..............................13 Setting Up CALsys ........................... - Page 4 Replacing Solid State Relay ............................. 27 Chapter 8 ..............................29 Troubleshooting CALsys 1200BB ......................29 CALsys 1200BB unit does not turn on ........................29 The CALsys 1200BB unit is not stable ........................29 The temperature of the Calibrator Unit does not rise....................29 Appendix A: Calibration Services .......................31...
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Page 5: Preface
Preface Welcome to the Black body Temperature Calibrator (CALsys 1200BB) user guide. This guide provides detailed information about all the product options and features, and explains how to use the product and configure basic settings to suit your requirements. This user manual contains information about the product and its proper use and should be kept in a place where it will be easy to access. -
Page 6: Electrical Safety
Black body Temperature Calibrator (CALsys 1200BB) User’s Guide Electrical Safety WARNING: This equipment must be correctly grounded before use. Make sure the ground conductor wire (colored green/yellow) in the main power cable is connected to a protective earth/ground. If the equipment is not properly grounded, the high voltage may flow through the equipment body (chassis). -
Page 7: Health And Safety Instructions
After use, do not return the apparatus to its carrying case until the unit has cooled down. There are no user serviceable parts inside. When required, contact Tempsens agent for repair. Ensure all materials, especially flammable materials are kept away from the hot parts of the apparatus, to prevent fire risk. -
Page 8: Cautions And Preventions
Black body Temperature Calibrator (CALsys 1200BB) User’s Guide Cautions and Preventions To avoid possible damage to the instrument, follow these guidelines: Before working inside the equipment, turn the power off and disconnect the power cord. DO NOT turn the unit upside down with the inserts in place; the inserts will fall out of the unit. -
Page 9: Chapter 1
The CALsys models are part of wide range of portable calibrators designed and made by Tempsens. Contact Tempsens to learn more about other products by Tempsens. -
Page 10: Basic Working Model Of Calsys 1200Bb
Basic Working Model of CALsys 1200BB CALsys 1200BB is a transportable unit designed for use on any reasonable flat surface. The target is a ridged silicon carbide which is having a high emissive material. The target is heated by Kanthal APM which allows the source to heat up to 1200°C in about 1.5 Hrs and hold it stable at temperature... -
Page 11: Physical Measurements
Introduction Physical Measurements CALsys 1200BB has the following physical measurements: Wiring Diagram Refer to following figure for CALsys 1200BB wiring diagram. -
Page 12: Technical Specifications
Black body Temperature Calibrator (CALsys 1200BB) User’s Guide Technical Specifications CALsys 1200BB has the following technical specifications: ARAMETER PECIFICATION Temperature range 300°C to 1200°C Accuracy ±2°C Stability ±0.2°C at 300°C ±0.3°C at 800°C ±0.5°C at 1200°C Cavity type Silicon carbide... -
Page 13: Chapter 2
Chapter 2 Setting Up CALsys 1200BB Installation Place the black body on a flat surface with at least 10 inches of free space around the instrument. Overhead clearance is required. DO NOT Place this unit under a cabinet or structure. Plug the power cord into a grounded mains outlet located on the controlling unit rear panel. -
Page 14: Unpacking And Initial Inspection
User’s Guide Unpacking and Initial Inspection CALsys 1200BB is packed in custom-designed packaging to send out your unit. Unpack the furnace carefully. Inspect the unit after unpacking for any signs of damage, and confirm that your delivery is in accordance with the packing note. If you find any damage to the unit or an item is missing, notify Tempsens immediately. -
Page 15: Operating Instructions
2. Change the set-point to 250°C and observe that the block temperature rises and settles to this value. 3. If the unit performs as expected, the unit can now be used for calibration. If any problems or faults arise during the test, contact Tempsens immediately for help and advice. - Page 16 Black body Temperature Calibrator (CALsys 1200BB) User’s Guide This page is intentionally left blank.
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Page 17: Chapter 3
Chapter 3 Operating CALsys 1200BB Turning On the Unit 1. Before plugging the unit to main power outlet, ensure that the voltage, frequency and current from the main power outlet are within the recommended rages (typically: 230 VAC±10, 50/60 Hz). -
Page 18: Operating Instructions
Black body Temperature Calibrator (CALsys 1200BB) User’s Guide Note: All other controller parameters are set to default, and are locked. It is recommended not to change these parameters. Important: When the source is operated at any temperature above ambient temperature, the front face and plate become hot. - Page 19 6) After the complete installation. 7) Connect the 'CALsys 1200BB' to a suitable power supply. ON the Mains switch located at back side with power entry. 8) Set the desire temperature value in PID by using UP & Down key.
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Page 20: Cooling Down The Source
15) When the calibration is complete, reset the controller to 0°C & wait until the unit has cooled to below 300°C, before moving the 'CALsys 1200BB to new location the 'CALsys 1200BB' must be cooled below 300°C before it can be put back into its carrying case. -
Page 21: Chapter 4
Chapter 4 Operating Unit Controller Front Panel Layout The following image shows the front panel of CALsys 1200BB. The Temperature Controller The controller has a dual display, the upper display indicates the measured temperature, and the lower display indicates the desired temperature or set point. -
Page 22: Monitoring The Controller Status
Black body Temperature Calibrator (CALsys 1200BB) User’s Guide Monitoring the Controller Status A row of beacons indicates the controllers status as follows: OP1: Heat Output OP2: Cool Output (only for models which operate below 0°C) REM: This beacon indicates activity on computer interface Temperature Units Press the Scroll key to show the controller units in °C or °F. -
Page 23: Chapter 5
Chapter 5 Digital Communication Digital Communication allows the controller to communicate with a PC or a networked computer system through RS-232 (or EIA232) protocol. RS-232 (or EIA232) is a standard communication protocol for linking computer and its peripheral devices to allow serial data exchange. RS-232 communication is not available if Remote Set point is fitted. -
Page 24: Digital Communications Parameters
Black body Temperature Calibrator (CALsys 1200BB) User’s Guide Digital Communications Parameters The following table shows the available parameters. Digital Communication List ( comms Access Name Scrolling Display Parameter Description Value Default Level MODULE IDENTITY Communication Identity nonE No module fitted... -
Page 25: Chapter 6
PC serial port. This enables the acquisition and recording of data, as well as the transfer of commands from the software application to the Tempsens furnace. To communicate between the furnace and software application, select correct COM port (as shown... - Page 26 Black body Temperature Calibrator (CALsys 1200BB) User’s Guide To set the temperature of furnace as per your requirement, type the required temperature in Set Point (°C) field, and click Set. PVI Value displays the current present value of furnace temperature.
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Page 27: Chapter 7
Turn the electricity supply off before attempting any cleaning operation. The only moving part in this unit is fan, which is sealed for life. Depending on the environment in which CALsys 1200BB is used, periodic cleaning is recommended. Cleaning may be accomplished by the use of a small dry paint brush. The instrument should be periodically checked to ensure it is in good order both mechanically and electrically. - Page 28 Black body Temperature Calibrator (CALsys 1200BB) User’s Guide 8. Place the cover back on the Calibrator Unit. 9. Reconnect the furnace to the electrical supply.
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Page 29: Chapter 8
CALsys 1200BB unit does not turn on If the CALsys 1200BB unit does not turn on or operate as usual, check if the fuse is broken, and replace the fuse if necessary. If the fuse breaks repeatedly, contact Tempsens for technical support. - Page 30 Black body Temperature Calibrator (CALsys 1200BB) User’s Guide This page is intentionally left blank.
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Page 31: Appendix A: Calibration Services
Appendix A: Calibration Services Tempsens Calibration Center is an independent unit of Tempsens instruments (I) Pvt. Ltd, having laboratories at Udaipur, Vadodara & Bangalore. It is accredited for wide range of temperature calibration services. It is the only private sector Laboratory in the country with accredited Fixed Point Temperature Calibration Facilities. -
Page 32: On-Site Calibration Facility
Black body Temperature Calibrator (CALsys 1200BB) User’s Guide On-site Calibration Facility & M UALITY EASURED NSTRUMENTS EMPERATURE ANGE ALIBRATION EASUREMENT APABILITY Contact Type RTD, Thermocouples -25°C to 0°C 0.07°C Thermometers >0°C to 140°C 0.04°C >140°C to 250°C 0.09°C >250°C to 1200°C 0.12°C... - Page 33 Appendix A: Calibration Services This page is intentionally left blank.
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Page 35: Appendix A: Warranty
INTERFERENCE WITH OR FAILURE TO PROPERLY MAINTAIN THIS INSTRUMENT MAY INVALIDATE THIS GUARANTEE Limit of Liability TEMPSENS is not liable for any damages that arise from the use of any examples or processes mentioned in these Specifications are subject to change without notice. Caution in Using the Product TEMPSENS PRODUCTS ARE INTENDED FOR USE BY TECHNICALLY TRAINED AND COMPETENT PERSONNEL FAMILIAR WITH GOOD MEASUREMENT PRACTICES. - Page 36 Black body Temperature Calibrator (CALsys 1200BB) User’s Guide...
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