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Related Manuals for allfi 952000
Summary of Contents for allfi 952000
- Page 1 Abrasive Hopper 952000, 952800, 952900, OM-952500, BO-952900; IWE-952900, 952800 952000 OM-952500 952900 Operating manual ALLFI AG - Riedenmatt 1 – CH-6370 Stans Phone: +41 41 618 05 05 - Fax: +41 41 618 05 10 E-Mail: info@allfi.com - http://www.allfi.com July 2022...
- Page 2 General Scope of application The present operating manual is valid for ALLFI Abrasive Hopper: ➢ 952000 Abrasive Hopper 1300 kg ➢ 952800 Abrasive Hopper 100 kg ➢ 952900 Abrasive Hopper 1300 kg ➢ OM-952500 Abrasive Hopper 1000 kg, 230V ➢ BO-952900 Abrasive Hopper 1300 kg RAL 7016 ➢...
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Page 3: Table Of Contents
Technical data ........................15 3.3.1 Type plate ........................15 3.3.2 Dimensions and weights Abrasive Hopper 952000, 1300 kg ........16 3.3.3 Dimensions and weights Abrasive Hopper 292800, 100 kg .......... 16 3.3.4 Dimensions and weights Abrasive Hopper 952900, 1300 kg ........17... - Page 4 Accessories / options / wear parts ..................19 Transport, packaging and storage ....................20 Lifting and transporting ......................20 4.1.1 Abrasive Hopper 952000, 952900, OM-952500 ............21 4.1.2 Abrasive Hopper 952000 ....................21 4.1.3 Abrasive Hopper 100 kg, 952800 .................. 22 Packing ..........................
- Page 5 Differential pressure too little ..................27 Operating and display elements .................... 27 Refilling the hopper with sand ....................28 7.5.1 Abrasive hopper, 952000, 952900, OM-952500 ............28 7.5.2 Abrasive hopper 100 kg, 952800 ................... 29 Maintenance and servicing ......................29 Requirements for the staff to be performed ................
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Page 6: General
Warranty claim The ALLFI AG grants warranty for the shipped parts as followed: ➢ Material- and manufacturer faults of 12 months from date of delivery or ➢ Defects within the first 2’000 hours of operation... -
Page 7: Warranty Claim
➢ Use of non-original parts, original spare parts or original accessories ➢ Unauthorized modification ➢ Untrained or insufficiently trained personnel Ignoring these instructions is at the sole risk and liability of the operator. ALLFI AG is also not liable for any loss of production. Life cycles of the machine The machine goes through the following life cycles: ➢... -
Page 8: Intended Use
➢ Any mixing of additives to the sand. ➢ Excessive stress on the abrasive hopper (e.g. air pressure > 8bar). ➢ Exceeding the permissible limits of use (see technical data, chap.3.3), ➢ Any structural changes to the abrasive hopper. 8 / 40 ALLFI Abrasive Hopper 22.12.2022... -
Page 9: Information Signs On The Machine
All further from the intentional application deviating applications of the abrasive hopper are inadmissi- ble. Should you have questions, please contact the manufacturer directly. ALLFI AG - Riedenmatt 1 – CH-6370 Stans Phone: +41 41 618 05 05 - Fax: +41 41 618 05 10 E-Mail: info@allfi.com -... -
Page 10: Residual Risks
The owner must ensure that they are in working order at all times. Personal protection equipment The Owner must offer his staff following protection equipment while he’s working: Ear protector against: ➢ Noise emissions 10 / 40 ALLFI Abrasive Hopper 22.12.2022... -
Page 11: Qualification Of The Staff
Disconnect abrasive hopper from compressed air and power supply Duties of the owner • Regular maintenance • Carry out safety instructions • Carry out trainings Duties of the staff • Read and follow the operating instructions • Wear necessary protective equipment 11 / 40 ALLFI Abrasive Hopper 22.12.2022... -
Page 12: Product Description
CAUTION The vessel vent of the abrasive feeder must be sufficiently large and al- ways open, otherwise the vessel may burst. Structure 3.2.1 Abrasive Hopper 1300 kg, 952000 Naming Piece Item no. Cover 952011... -
Page 13: Abrasive Hopper 100 Kg, 952800
Abrasive Hopper 1300 kg, 952900 Naming Piece Item no. Cover 952926 Hopper with frame 952901 Control plexi 952943 Sieve insert (inside 952930 the hopper) Capacitive sensor 032008 Control 952921 Pressure vessel as- 952822 sembly Bolt anchor 000346 13 / 40 ALLFI Abrasive Hopper 22.12.2022... -
Page 14: Abrasive Hopper 1000 Kg, Om-952500
952129 side the hopper) Control OM-952521 Pressure vessel 952822 assembly Bolt anchor 000346 3.2.5 Pressure vessel For OM-952500, 952800, 952900 for 952000 Naming Piece Item no. Ball valve G1" 040003 fitting G1" 040144 Pinch valve 030129 Push-in fitting 030286 G1/4-6... -
Page 15: Control/Pneumatics
Condensate drain Coupling plug 030230 KS4-1/4-A Silencer 030272 control box open Technical data 3.3.1 Type plate The type plate is fixed on the outside of the control box or inside on the lid. 15 / 40 ALLFI Abrasive Hopper 22.12.2022... -
Page 16: Dimensions And Weights Abrasive Hopper 952000, 1300 Kg
Product description 3.3.2 Dimensions and weights Abrasive Hopper 952000, 1300 kg Height: 1854 mm Width: 870 mm Depth: 870 mm Empty weight: approx. 140 kg Operating weight full: approx. 1440 kg Filling quantity abrasive hopper: approx.1300 kg 3.3.3 Dimensions and weights Abrasive Hopper 292800, 100 kg... -
Page 17: Dimensions And Weights Abrasive Hopper 952900, 1300 Kg
Dimensions and weights Abrasive Hopper 952900, 1300 kg Height: 1801 mm Width: 870 mm Depth: 870 mm Empty weight: approx. 140 kg Operating weight full: approx. 1440 kg Filling quantity abrasive hopper: approx. 1300 kg 17 / 40 ALLFI Abrasive Hopper 22.12.2022... -
Page 18: Dimensions And Weights Abrasive Hopper Om-952500, 1000 Kg
Hose nozzle for hose D=16mm Temperature min./max.: 0 / +50°C Emission sound pressure level: less than 70 dB(A) NOTE To prevent the formation of condensation, large temperature fluctuations should be avoided as far as possible. 18 / 40 ALLFI Abrasive Hopper 22.12.2022... -
Page 19: Data And Connected Loads Pneumatics
Accessories / options / wear parts Hose electrically conductive Article: 230V option Y-distributor [In metres] Article no: 952156 040056 040141 Supply 230VAC For supply of two As connection to the Function: instead of 24VDC abrasive feeder abrasive feeder 19 / 40 ALLFI Abrasive Hopper 22.12.2022... -
Page 20: Transport, Packaging And Storage
Function: Shut off hopper monitoring for older abrasive pinch valve hopper 4 Transport, packaging and storage Lifting and transporting DANGER Ensure that NO ONE is under or near the abrasive hopper during transport. 20 / 40 ALLFI Abrasive Hopper 22.12.2022... -
Page 21: Abrasive Hopper 952000, 952900, Om-952500
Transport, packaging and storage 4.1.1 Abrasive Hopper 952000, 952900, OM-952500 • Lifting/transporting with crane: With two or four straps around the tops of the legs 4 Straps 2 Straps NOTE The lid must be removed first. It could be damaged by the straps. -
Page 22: Abrasive Hopper 100 Kg, 952800
5 Installation and Mounting Requirements for the staff to be performed Installation and assembly may only be carried out by demonstrably trained staff. DANGER Work on electrical components may only be carried out by qualified staff! 22 / 40 ALLFI Abrasive Hopper 22.12.2022... -
Page 23: Requirements For The Installation Site
At the Abrasive hopper 95280, 952900, OM-952500 this is ensured via the ground conductor. At the Abrasive hopper 952000 the po- tential equalization must be connected to the support of the pressure vessel. -
Page 24: Electrical Supply
P2 must be at least 2.5bar lower than P1. • After each pressure increase, give the system time to settle. • The differential pressure is monitored by means of the control system (see 7.3.4) 24 / 40 ALLFI Abrasive Hopper 22.12.2022... -
Page 25: Fill Abrasive Hopper With Sand
7 Operation Requirements for the staff to be performed The abrasive hopper may only be operated by demonstrably trained staff. Notes for safe operation Machine must be completely assembled and screwed to the floor. 25 / 40 ALLFI Abrasive Hopper 22.12.2022... -
Page 26: Warning And Error Messages (Led Strip)
If the sand level falls below the hopper sensor, a warning message is issued via the LED strips. (2 x flashing followed by a pause) In addition, a message text is shown on the control unit. The abrasive hopper will not be switched off. 26 / 40 ALLFI Abrasive Hopper 22.12.2022... -
Page 27: Sand Level Monitoring In Pressure Vessel
(Output Q4, see electrical diagram in appendix) Reset message: Press the green "ON" button once. The Abrasive hopper is ready to be switched on again. Operating and display elements Button "ON" (green) → switches on the machine 27 / 40 ALLFI Abrasive Hopper 22.12.2022... -
Page 28: Refilling The Hopper With Sand
When filling with 25 kg abrasive bags, use a suitable lifting device. Wear protective equipment: goggles, hand protection, respiratory protec- tion. 7.5.1 Abrasive hopper, 952000, 952900, OM-952500 1. Remove cover from hopper. 2. check sieve insert: • Must fit snugly •... -
Page 29: Abrasive Hopper 100 Kg, 952800
Depressurize the compressed air line. In case of problems regarding maintenance work, please contact the following address: ALLFI AG Riedenmatt 1 CH-6370 Stans Phone: +41 (0)41618 05 05 Fax: +41 (0)41 618 05 10 E-Mail: service@allfi.com 29 / 40 ALLFI Abrasive Hopper 22.12.2022... -
Page 30: Requirements For The Staff To Be Performed
1. Switch off the machine. 2. Depressurize the compressed air line. 3. Disconnect the hose from the quick exhaust valve. 4. Remove the quick exhaust valve from the pressure vessel. quick ex- haust valve sinter filter 30 / 40 ALLFI Abrasive Hopper 22.12.2022... -
Page 31: Replace Pinch Valve
Observe orientation. 8. Connect cables and hoses. 9. Open sand supply by opening the ball valve. 8.5.2 Abrasive Hopper 952000 1. Switch off the machine 2. Depressurize the compressed air line 3. Stop sand supply by closing the ball valve 4. -
Page 32: Replace Level Sensor Off Hopper
Abrasive hopper 952800, 952900, OM-952500 1. Switch off the machine. 2. Depressurize compressed air line. 3. Unplug cables and hoses from pressure vessel and pinch valve. 4. Unscrew pressure vessel and pinch valve. 32 / 40 ALLFI Abrasive Hopper 22.12.2022... -
Page 33: Abrasive Hopper 952000
Observe orientation. 8. Connect cables and hoses. 9. Open sand supply by opening the ball valve. 8.8.2 Abrasive Hopper 952000 1. Switch off the machine. 2. Depressurize compressed air line. 3. Loosen the coupling nut between the pinch valve and the ball valve. -
Page 34: Troubleshooting
Sand in silencer pinch valve defect Replace pinch valve (8.5) pinch valve defect Replace pinch valve (8.5) Air comes out of the hopper Differential pressure too low Adjust pressure controller (6.2) 34 / 40 ALLFI Abrasive Hopper 22.12.2022... -
Page 35: Decommissioning/Deinstallation/Disposal
The abrasive hopper consists of metal and plastic parts, as well as electrical components. All metal parts can be recycled. Electronic and plastic parts must be disposed professionally in accordance with the locally applicable regulations. 35 / 40 ALLFI Abrasive Hopper 22.12.2022... - Page 36 Decommissioning/Deinstallation/Disposal 36 / 40 ALLFI Abrasive Hopper 22.12.2022...
- Page 37 Decommissioning/Deinstallation/Disposal Appendix 1 Electrical diagram to abrasive hopper 952000, 952900 37 / 40 ALLFI Abrasive Hopper 22.12.2022...
- Page 38 Decommissioning/Deinstallation/Disposal Appendix 2 Electrical diagram to abrasive hopper 952800 38 / 40 ALLFI Abrasive Hopper 22.12.2022...
- Page 39 Decommissioning/Deinstallation/Disposal Appendix 3 Electrical diagram with power supply 230V to abrasive hopper 952000, 952900, 952500-OM 39 / 40 ALLFI Abrasive Hopper 22.12.2022...
- Page 40 Decommissioning/Deinstallation/Disposal Pneumatic diagram 40 / 40 ALLFI Abrasive Hopper 22.12.2022...
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