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Summary of Contents for FERPINTA Herculano H2RS
- Page 1 // OPERATOR’S MANUAL • SPREADERS H2RS | H2RS-RG | H4R...
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Page 3: Table Of Contents
ÍNDEX INTRODUCTION____________________________________________ SIGNALING ____________________________________________ GENERAL MODEL IDENTIFICATION___________________________ CONNECTION AND LIGHTNING SCHEMES ________________ EQUIPEMENT IDENTIFICATION______________________ SUSPENSION ___________________________________________ AXLE IDENTIFICATION _____________________________ OPCIONALS____________________________________________ SIMBOLOGY_______________________________________________ DEVICES TO PREVENT UNAUTHORIZED USE ________________ EC” DECLARATION OF CONFORMITY _______________ MAINTENANCE AND SERVICE____________________________ SAFETY ALERTS ____________________________________ TIMETABLE - MAINTENANCE AND SERVICE________________ GENERAL SAFETY RULES_____________________________________ MALFUNTIONS / POSSIBLE SOLUTIONS____________________ STARTING WORK___________________________________________... -
Page 4: Introduction
INTRODUCTION Dear Customer, Congratulations on your choice, as you have just purchased equipment built with high technology and strict quality standards. All our efforts are put into research, innovation, development and improvement of this product, so that you can take advantage of the quality, performance, and work in safety. This manual was created to help you and to advise about safety, maintenance and how to use the equipment. -
Page 5: General Model Identification
GENERAL MODEL IDENTIFICATION EQUIPMENT IDENTIFICATION Example of an (ADR) axle identification sticker. ID TAG PLATE 300x60 AXLE LABEL MF ou EB/AMB 300x60V 5886 36102919 400x80 AXLE EB / AMB 400x80V 7848 36103119 - Category EB / AMB 400x80V 6867 36106718 - Homologation No. -
Page 6: Simbology
SIMBOLOGY EC DECLARATION OF CONFORMITY This equipment complies with the requirements of the European Parliament and Council Directive, 2006/42/EC, of 17 May 2006, transposed into Portuguese law by Decree-Law No. 103/2008 of 24 June 2008. The EC Declaration of Conformity is attached to the Trailer User Manual. SAFETY ALERTS DANGER! CAUTION! -
Page 7: General Safety Rules
GENERAL SAFETY RULES GENERAL SAFETY RULES • Always use the most suitable tools as well as • H2RS | H4R spreader’s, were developed for the personal protective equipment during vehicle public and agricultural market. They must not be maintenance operations and repairs. used other purposes... - Page 8 GENERAL SAFETY RULES • Whenever carrying out coupling / decoupling of • Check oil levels regularly and keep the the equipment, it is strictly forbidden to stand lubrication points properly lubricated with between the tractor and trailer unless they are grease and check if they are not dirty.
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Page 9: Starting Work
STARTING WORK BEFORE STARTING WORK BEFORE STARTING THE OPERATION Before starting work, the operator must be aware Make sure that all safety equipment is in good of all the equipment and its functions. Getting to working and maintenance condition. know the systems after starting to work may be too Make sure to keep the joints / lubrication points late! properly lubricated with grease. -
Page 10: Safety
SAFETY Do not climb onto the loading platform if the PTO is connected to the PERSONAL PROTECTIVE EQUIPMENT tractor and the engine is running. It is very important that the operator wears personal protective equipment daily to minimize the risks of 7 AC 014 an accident. -
Page 11: Warning Labels Position
SAFETY Elevation points – Wheel change Warning! Compatibility of new tires and pressure regulation 7 AC 134.1 (When applicable) 7 AC 126.2 7 AC 134.2 Warning to adjust the electric valve of the Warning to read the instruction Manual and ensure braking system, according to the load the AMB/ADR assembly dimension = 250mm transportation needs (When applicable) - Page 12 SAFETY WARNING LABELS POSITION H2RS 6 | H4R 7 AC 010 7 AC 014 7 AC 007 7 AC 027** 7 AC 022 7 AC 008 7 AC 004 7 AC 082 7 AC 111 7 AC 082 7 AC 024 7 AC 026** 7 AC 023*** Check the oil level before setting in...
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Page 13: Technical Specification
TECHNICAL SPECIFICATIONS H2RS | H4R MAIN FEATURES STEEL MONOCOQUE BODY (H2RS9 OR ABOVE) 2 SPREADING BEATERS (H2RS) 4 SPREADING BEATERS (H4R) REMOVABLE GROUP OF BEATERS (SÉRIE H2RS9 OR ABOVE) FIXED / FORCED STEERRING / SELF-STEERING AXLES HYDRAULIC / PNEUMATIC BRAKING LED LIGHTNING (H2RS9 OR ABOVE | H4R, NOT APPLICABLE) POWER TAKE OFF (PTO) - Page 14 TECHNICAL SPECIFICATIONS • The presented values refer to “STANDARD” models; • Dimensions vary depending on the type of tires that the trailer is fitted with, taking into account their dimensions. • SPREADERS: H4R H4R4 H4R5 H4R6 INDICATIVE EMPTY WEIGHT CAPACITY(m INTERIOR (mm) 3180x1500x700 3420x1700x700...
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Page 15: Transmission Cardan
TRANSMISSION CARDAN • In the transmission simple joint (tank side), it is GENERAL AND SAFETY RULES recommended to work with angles that do not exceed 16º at 540r.p.m. and the 9th to 1000r.p.m. NOTE: Carefully read the Transmission (See cardan manual). Cardan Instruction Manual! •... -
Page 16: Initial Coupling To Trailer
TRAILER COUPLING TO THE TRACTOR ACOPLAMENTO INICIAL AO TRATOR When you need to couple / uncouple the trailer to the tractor, no one should be present in the area ! WARNING ! between the two vehicles! This is considered a PEOPLE IN THE DANGER ZONE BETWEEN THE danger zone! TRACTOR AND THE TRAILER MAY BE CRUSHED OR... -
Page 17: Hydraulic Systems
HYDRAULIC SYSTEMS DRAWBAR REST CONNECTION OF HYDRAULIC SYSTEMS NOTE: safety reasons, never connect disconnect the hydraulic systems while the box is tipped! When connecting or disconnecting the hydraulic systems, make sure that the edges of the quick-connect valves are not dirty! The connections of the tractor’s hydraulic functions must not exceed 180 bar. -
Page 18: Hydraulic Braking System
HYDRAULIC SYSTEMS NOTE: The braking system must be connected to the tractor on HYDRAULIC BRAKING SYSTEM the appropriate lines and it must not exceed 115 bar. WITH 3-POSITION VALVE (WHEN APPLICABLE) This hydraulic braking system is equipped with a 3- NOTE: Do not drive on position valve that allows the intensity of the braking public... - Page 19 HYDRAULIC SYSTEMS HYDRAULIC BRAKING SYSTEM (WHEN APPLICABLE) If you notice overheating in the brake drums, or if you The simple hydraulic braking system is installed, which feel that braking is insufficient, you may need to adjust must be connected to the tractor, through the hose the brake, especially after the first few runs.
- Page 20 HYDRAULIC SYSTEMS HYDRAULIC BRAKING SYSTEM 3 POSITION CONTROL + ELECTRICALLY CONTROL VALVES (WHEN APPLICABLE) This system was specifically developed to assist the user to easily adjust the braking pressure and without leaving the tractor, according to the load it transports on the trailer, from an electric control placed on the VALVE BLOCK tractor.
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Page 21: Self-Steering Axle System
HYDRAULIC SYSTEMS SELF-STEERING AXLES’ SYSTEM The BOGGIE suspension system with self-steering axles allow to considerably reduce tire wear, improves the vehicle's manoeuverability significantly reduces passive reactions to wheels and chassis. • Before starting work, make sure to connect this system's hydraulic hose(s) to the tractor. •... -
Page 22: Forced Steering Axle System
HYDRAULIC SYSTEMS Check the hydraulic system pressure daily! FORCED STEERING SYSTEM • O sistema de eixo direcional forçado, sai afinado de This system improves the vehicle’s manoeuvrability and fábrica! guarantees stability and safety. It reduces the stresses • Caso verifique diferenças significativas, procure ajustar o sistema. - Page 23 HYDRAULIC SYSTEMS DIAGRAM – FORCED STEERING AXLE’S In this system, there is a closed hydraulic circuit for each forced steering axle. This system consists of a connection cylinder tractor, accumulators' box, stopcocks and a hand pressure pump. Each box is equipped with two accumulators, two stopcocks and two pressure gauges to measure the line pressure and fill up if necessary.
- Page 24 HYDRAULIC SYSTEMS FORCED STEERING CYLINDER ASSEMBLY In order to make the assembly of the cylinder on the After the cylinder is placed on the support, remove respective tractor's coupling/decoupling easier, there the safety pin and slowly move forward or back off is a latch system that allows it to “Release”.
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Page 25: Hydraulic Rear Door
HYDRAULIC SYSTEMS HYDRAULIC REAR DOOR CONNECT THE HYDRAULIC HOSES TO THE TRACTOR When coupling the spreader to the tractor, make sure to correctly connect the hydraulic hoses of this system to the tractor. BE CAREFUL! PREVENT ACCIDENTS OPERATOR’S MANUAL: H2RS | H2RS – RG | H4R... -
Page 26: Hydraulic Moving Floor
HYDRAULIC SYSTEMS HYDRAULIC MOVING FLOOR High strength chains (moving floor) attached to the moving floor tube drag the muck along the bottom of the spreader into the beaters, which will spread the muck. The moving floor is hydraulically moved through the reducer. NOTE: For the correct functioning of this system, the moving floor must always slide evenly. -
Page 27: Pneumatic Braking System
PNEUMATIC BRAKE SYSTEM 1 – AXLE PNEUMATIC BRAKE SYSTEM PNEUMATIC BRAKING SYSTEM (WHEN APPLICABLE) The pneumatic braking system should only be switched on PNEUMATIC VASSEL after the initial coupling of the trailer to tractor has ended NOTE: Always test the system before starting work. Do not drive on AIR TANK public roads if the system does not work properly or if you detect ant anomaly that could jeopardize the safety of the vehicle or people’s... -
Page 28: Parking / Emergency Brake System
PARKING | EMERGENCY BRAKE PNEUMATIC CHAMBER OR PARKING BRAKE HYDRAULIC CYLINDER MANETE (BIELLETTE) The parking brake is used to immobilize the vehicle when it is necessary to uncouple it from the tractor. This system can be mechanical, or by pneumatic actuation in the case of double pneumatic chambers. -
Page 29: General Care
GENERAL CARE CARE DURING TRANSPORT AND WORK TECHINICAL SPECIFICATION: TYRE DIMEMENSIONS / WHEEL TIGHTNING TORQUE 1. Make sure the tractor has enough power / weight SPREADERS (STANDARD) to transport the spreader, fully load. MAX PRESSURE. DIMENSION RECOMENDED BOLTS TORQUE TYRE / WHEEL 2. -
Page 30: Signaling
SIGNALING GYROPHARE EMERGENCY LIGHT POSITION HEADLIGHT AND REFLECTOR SPEED LIMITING PLATES (*) REFLECTIVE TRIANGLE S2 (*) LONG VEHICLE (*) POSITION HEADLIGHT AND REFLECTOR REAR LIGHT REGISTRATION PLATE LAMP (*) – It varies depending on the legislation of each country. OPERATOR’S MANUAL: H2RS | H2RS – RG | H4R... -
Page 31: Connection And Lightning Schemes
ELECTRICAL SYSTEM CONNECTION LIGHTNING DIAGRAM – LED LIGHTNING DIAGRAM – FILAMENT (STANDARD) (STANDARD) H2RS9 | H2RS12 | H2RS14 | H2RS18 |H2RS18RG H2RS6 | H4R4 | H4R5 |H4R6 LIGHTNING DIAGRAM – LED (STANDARD) H2RS11 RG SOME PRECAUTIONS TO TAKE INTO ACCOUNT: Check the wiring for wear or knocks;... - Page 32 ELECTRICAL SYSTEM CONNECTION WARNING: Failure to follow this warning may result in property damage, serious injury or death. PLUG COLOUR CIRCUIT (Cod: 20303001) DIRECTION INDICATOR RIGHT (BLUE) BLUE / (GREEN*) • OPTIONAL LED (GREEN) WHITE (x2) POSITION LIGHT • OPTIONAL LED “LOSSE”...
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Page 33: Suspension
SUSPENSION SYSTEMS SIMPLE AXLE | BOGGIE H2RS11 H2RS18 MODELS H4R4 H4R5 H4R5 H2RS6 H2RS9 H2RS12 H2RS14 H2RS18 SERIES EQ. SERIES EQ. SIMPLE AXLE SERIES EQ. SERIES EQ. SERIES EQ. SERIES EQ. SERIES SERIES SERIES BOGGIE SERIES EQ. FIXED AXLE BOGGIE ✓OP. -
Page 34: Opcionals
OPTIONALS COVER BEACON LIGHT LED AND FLASH LED Only for ≥ H2RS12 STEEL SHEET EXTENSIONS CAMERA + SCREEN Only for ≥ H2RS9 REAR BEATERS GROUP XL Beaters: H2RS9 e ≥ H2RS12 Reinforced Beaters: H2RS9 e H2RS12 XL Reinforced Beaters: H2RS14 REIFORCED XL REIFORCED SPREADER... - Page 35 OPTIONALS SIDE LIMITING DOORS LED WORKING LIGHTS EXCEPT H2RS6 ELETRIC OIL FLOW REGULATOR EXCEPT H4R4 | H4R5 | H4R6 SINGLE-SPEED DOUBLE HYDRAULIC REDUCER 2-SPEED DOUBLE HYDRAULIC REDUCER ONLY FOR H2RS18 and H2RS18 RG ONLY FOR H2RS18 and H2RS18 RG The Double Reducer System is recommended for denser muck, as it reduces the torsional stress on the moving floor shaft.
- Page 36 OPTIONALS HYDRAULIC REAR DOOR REAR METALIC SPREADING LOCATOR H4R4 | H4R5 | H4R6 H4R4 | H4R5 | H4R6 WATER TANK TOOLBOX Optional only for H2RS6 and H2RS11 RG (Standard for other models). FRONT MESH 0.80m H4R4 | H4R5 | H4R6 OPERATOR’S MANUAL: H2RS | H2RS –...
- Page 37 OPTIONALS PROPORTIONAL FEED SYSTEM Only for H2RS18 e H2RS18 RG MONITORING CONSOLE OPEN DOOR SENSOR RADAR BLOCK REDUCER WITH INDIVIDUAL SENSOR With the Proportional Feed System on the spreaders, it is now possible to adjust the manure distribution according to the speed of the tractor. Until now, when the tractor stopped, it was necessary to close a valve or stop the belt, often creating excess accumulations of organic matter.
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Page 38: Devices To Prevent Unauthorized Use
DEVICES TO PREVENT UNAUTHORIZED USE 1. Start by opening the latch in order to be able There are two different types of devices available against unauthorized use, depending on the type of to fit the blocker inside the eyeball. Do it from towing eye fitted to the drawbar. -
Page 40: Maintenance And Service
MAINTENANCE AND SERVICES MAINTENANCE AND SERVICE Hydraulic or pneumatic circuits under oil/air We recommend that maintenance work must be pressure: performed by qualified people, using proper tools • Before intervening in the hydraulic or pneumatic and in a workshop suitable for the purpose. circuits, both oil and air may be under pressure, The service and maintenance timetable must be therefore... - Page 41 MAINTENANCE AND SERVICES BRAKES / JAWS ADJUSTMENT HYDRAULIC LEVER 1. Regarding wear, the thickness of the lining material CYLINDER pad's; SPRING 2. If the actuator stroke reaches two-thirds of its stroke maximum, correct the clearance by changing the position of lever fastening It is important for the operator to adopt a routine for 3.
- Page 42 MAINTENANCE AND SERVICES Monthly, lubricate the suspension joints / ball BOGGIE: AXLE SERVICE joints and check the tightness of the axle lashing nuts During the axle’s assembly, the bearings were (clamps). adjusted so that after 4 or 5 loads the hubs can roll freely.
- Page 43 MAINTENANCE AND SERVICES AXLE SERVICE Carry out an inspection and tighten wheel attachment CHECK nuts, suspension attachment, axle attachment after: • Tightening the wheel cups to prevent dust / dirt, that could damage the bearings, from getting in; • condition hydraulic cylinders pneumatic chambers;...
- Page 44 MAINTENANCE AND SERVICES WHEEL CHANGING HERCULANO recommends that the change of wheels is carried out by a qualified person and in a specialized workshop, where there proper equipment (crane / jack, cart, etc.) in order to raise the trailer at the indicated points and that it is possible to change the wheels in safety.
- Page 45 MAINTENANCE AND SERVICES HUBS AND BEARINGS Maintenance ranges depend on the working conditions. When you receive your equipment, check the tightness of the wheels. It is recommended that you retighten after the first use with a load. BEARINGS To protect the longevity of the bearings, it is In the first 500km necessary that: •...
- Page 46 MAINTENANCE AND SERVICES The pressure of the pneumatic braking system is ALB- VALVE ADJUSTMENT regulated according to the wheels applied. (PNEUMATIC BRAKING SYSTEM) NOTE: The adjustment of this valve should only be It is imperative to contact the manufacturer in case of modification to the factory assembly, in order to obtain the carried out in cases of sudden deregulation / following technical information:...
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Page 48: Timetable - Maintenance And Service
TIMETABLE - MAINTENACE AND SERVICES UP TO UP TO UP TO OPERATION DESCRIPTION IMOBILIZATION 200h • CHECK FOR LEAKS IN THE HYDRAULIC SYSTEM • LUBRICATE ALL DRAWBAR’S POINTS • CHECK THE PRESSURE AND THE GENERAL CONDITION OF THE TIRES DO NOT EXCEED THE MAXIMUM RECOMMENDED PRESSURE) •... - Page 49 TIMETABLE - MAINTENACE AND SERVICES UP TO UP TO UP TO OPERATION DESCRIPTION IMOBILIZATION 200h • CHECK FOR LEAKS IN THE SYSTEM • IN CASE OF MALFUCTION REPLACE THE PNEUMATIC VASSELS (APPLY ONLY THE MANUFACTURER’S RECCOMENDED COMPONENTS) • PROMPTLY ADJUST THE ALB SYSTEM •...
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Page 50: Malfuntions / Possible Solutions
MALFUNTIONS | POSSIBLE SOLUTIONS POSSIBLE SOLUTION PROBLEM POSSIBLE CAUSE Bulb(s) blown. Replace with a new bulb with the same power. The electrical plug for the lighting system is Connect the plug to the socket on the tractor. LACK OF LIGHTNING not connected to the tractor. - Page 51 MALFUNTIONS | POSSIBLE SOLUTIONS POSSIBLE SOLUTION PROBLEM POSSIBLE CAUSE Drawbar hydraulic cylinder hydraulic Connect the respective hydraulic hoses to the Tractor. hoses disconnected. HYDRAULIC DRAWBAR Ensure that the hose is properly connected to the Stopcock closed. tractor. Once this is done, open the stopcock. DOESN’T EXTEND;...
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Page 52: Equipments End Of Life
TRANSPORT | PROLONGED IMMOBILIZATION | EQUIPMENTS END OF LIFE TRANSPORT • Make sure the tractor has enough power to transport the trailer. After coupling the trailer to the tractor, be sure to turn on all systems and test them before transporting. •... -
Page 53: Warranty Conditions
WARRANTY CONDITIONS Herculano products have a 24-month warranty, which covers any manufacturing defect, counted from the date of the remittance slip / invoice. After the sale to the end client, the Warranty Certificate must be sent to us, properly filled and signed by the end client (user). -
Page 54: How To Order Parts
(351) 256 661 914 (351) 256 661 918 EMAIL: pecas.herculano@ferpinta.pt Consult the relevant diagram, identify the part’s code and state the quantity you would like to order. On your order, do not forget to state the model, serial or frame number and year of manufacture.
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