Conoflow HP300 Instruction And Maintenance Manual

Conoflow HP300 Instruction And Maintenance Manual

High pressure regulator

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INSTRUCTION AND MAINTENANCE MANUAL
HP300 HIGH PRESSURE REGULATOR
CAUTION: These instructions should be read and
understood prior to installation, use, or maintenance.

GENERAL PRODUCT OVERVIEW

The HP300 Regulator is a self-contained, spring loaded
pressure reducing regulator. This unit is a piston sensed, self-
relieving regulator which allows a pressure setting reduction in
a closed system by relieving downstream pressure through the
regulator.
A Vespel main valve seat is utilized for bubble tight shut off in
dead-ended applications. Control pressure ranges can be
changed without removing the regulator from the process line

MATERIALS OF CONSTRUCTIONS

When a relieving style sensor is used, hazardous or corrosive
fluids should not be used. When the non-relieving sensor is
used the HP300 will operate with any fluid (liquid or gas) which
is compatible with the materials of construction. To identify the
materials of construction, refer to Control Engineering Data
contained on page 4.
Body
Brass/303SS/N.A.C.E 316SS
Bonnet
Brass/Plated Brass
Main Valve Seat
Vespel (Kel-F Optional)
Relief Valve Seat
Kel-F
Sensors and Trim
300 Stainless Steel
Seals
Buna-N / Teflon (Viton Optional)

REGULATOR CLEANING

The HP300 Series High Pressure Regulator is cleaned to ITT
Conoflow Specification ES8A 01 294.

OXYGEN SERVICE

Specification of materials in regulators used for oxygen service
is the USER'S RESPONSIBILITY. Cleaning for oxygen service
(per ES8A 01 297) to 3500 PSIG (24.20 MPa) is supplied by
ITT Conoflow at no additional cost. For special cleaning
requirements, the customer must supply specifications for the
THIS INFORMATION IS SUBJECT TO THE CONTROLS OF THE EXPORT ADMINISTRATION REGULATIONS (EAR). THIS INFORMATION SHALL NOT BE PROVIDED TO
NON-US PERSONS OR TRANSFERRED BY ANY MEANS TO ANY LOCATION OUTSIDE THE UNITED STATES CONTRARY TO THE REQUIREMENTS OF THE EAR.
105 Commerce Way
Westminster, SC 29693
Tel: (864) 647-9521
Fax: (864) 647-9568
.
HP300-IOM Rev. 0
6/20
WARNING
Conoflow's products are designed and
manufactured using materials and workmanship
required to meet all applicable standards. The use
of these products should be confined to services
specified and/or recommended in the Conoflow
catalogs, instructions, or by Conoflow application
engineers.
To avoid personal injury or equipment damage
resulting from misuse or misapplication of a
product, it is necessary to select the proper
materials of construction and pressure-
temperature ratings which are consistent with
performance requirements.
desired level of cleaning. Cost will be advised prior to
performing the cleaning operation.
CAUTION:
Maximum Supply Pressure
Stainless Steel
Brass
Maximum supply pressure can be derated based on internal
material selections. See notes in CED code (page 4).
WARNING:
The HP300 is a relieving regulator and should
not be used with hazardous gases.
A 20 micron filter is installed in the regulator to stop random
contamination resulting from installation. An auxiliary filter is
recommended for all but the cleanest fluid. Gaseous fluid must
be free of excessive moisture to prevent internal icing or
condensation during operation.

OUTLET PRESSURE RANGES

OPTION CODE
"F"
"G"
"H"
"J"
"K"
"L"

PORTING CONFIGURATIONS

There are four (4) 1/4" NPTF connection on the HP300. The
supply connection port in labeled "IN" and the supply gauge
port is labeled "HI". The outlet port is labeled "OUT" and the
outlet gauge port is labeled "LOW". Care should be exercised
when installing the high pressure line to assure it is connected
to the inlet ("IN") port, otherwise the regulator will not function
properly. See figure 1 on page 5 for port identification drawing.
Teflon thread tape is the preferred thread sealant when the
regulator is installed.
10,000 PSIG (69 MPa)
6,000 PSIG (41.4 MPa)
RANGE
0–500 PSIG (3.45 MPa)
0–800 PSIG (5.52 MPa)
0-1500 PSIG (10.35 MPa)
0-2500 PSIG (17.25 MPa)
0-4000 PSIG (27.60 MPa)
0-6000 PSIG (41.40 MPa)

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Summary of Contents for Conoflow HP300

  • Page 1 When a relieving style sensor is used, hazardous or corrosive fluids should not be used. When the non-relieving sensor is OUTLET PRESSURE RANGES used the HP300 will operate with any fluid (liquid or gas) which is compatible with the materials of construction. To identify the OPTION CODE...
  • Page 2 INSTALLATION It is recommended that maintenance be performed by a person experienced in the operation and repair of high pressure The HP300 can be line or panel bracket mounted. For line regulators. mounted applications, refer to porting configurations for proper orientation of ports.
  • Page 3 Torque the spring base to 75 in.lbs. NOTE: See figure 2 on page 5 for assembled view. Page 3 of 7 HP300-IOM Rev. 0 6/20 THIS INFORMATION IS SUBJECT TO THE CONTROLS OF THE EXPORT ADMINISTRATION REGULATIONS (EAR). THIS INFORMATION SHALL NOT BE PROVIDED TO...
  • Page 4 Oxygen Cleaning: Specification of materials in regulators used for oxygen service is the user’s responsibility. Cleaning for oxygen service to 3500 PSIG (24.20 MPa) is supplied by ITT Conoflow at no additional cost. Customer Specified Cleaning: Customer to specify the desired level of cleanliness.
  • Page 5 CONNECTION IDENTIFICATION AND TYPICAL GEOMETRY HP300B11V61SABF CONFIGURATION SHOWN FIGURE 1: HP300 Regulator Port Locations FIGURE 2: Labeled Section View of HP300 Regulator FIGURE 3: Exploded View of HP300 Regulator Page 5 of 7 HP300-IOM Rev. 0 6/20 THIS INFORMATION IS SUBJECT TO THE CONTROLS OF THE EXPORT ADMINISTRATION REGULATIONS (EAR). THIS INFORMATION SHALL NOT BE PROVIDED TO...
  • Page 6 FIGURE 4: HP300 Regulator Shown with Optional Panel Mounting Bracket (HP300B11V61PABJ configuration shown) FIGURE 5: Sensor Assembly without Relief Valve FIGURE 6: Sensor Assembly with Relief Valve Page 6 of 7 HP300-IOM Rev. 0 6/20 THIS INFORMATION IS SUBJECT TO THE CONTROLS OF THE EXPORT ADMINISTRATION REGULATIONS (EAR). THIS INFORMATION SHALL NOT BE PROVIDED TO...
  • Page 7 Main valve seat needs replacement; follow maintenance procedure and regulator assembly. An ITT Company Page 7 of 7 HP300-IOM Rev. 0 6/20 THIS INFORMATION IS SUBJECT TO THE CONTROLS OF THE EXPORT ADMINISTRATION REGULATIONS (EAR). THIS INFORMATION SHALL NOT BE PROVIDED TO...

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