AJ PowerCube P5A System User Manual

Horizontal energy storage

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

File version: V1.0

PowerCube P5A Horizontal Energy Storage

System User Manual

Note: Please read and understand all the contents of this Manual carefully before installation and use of

the product, and please keep this Manual properly for look-up at any time.

Page

of 33

Table of Contents

Need help?

Do you have a question about the PowerCube P5A and is the answer not in the manual?

Questions and answers

Summary of Contents for AJ PowerCube P5A

Page 1 File version: V1.0 PowerCube P5A Horizontal Energy Storage System User Manual Note: Please read and understand all the contents of this Manual carefully before installation and use of the product, and please keep this Manual properly for look-up at any time.
Page 2: Table Of Contents
File version: V1.0 Table of Contents 1. Instructions......................................3 1.1 Range of Application................................3 1.2 Meaning of Abbreviations..............................3 1.3 Symbol Stipulations................................4 2 Safety Precautions....................................4 2.1 Safety Symbols..................................4 2.2 Personnel Requirements................................. 5 2.3 Electrical Safety..................................7 2.4 Installation Environment Requirements..........................8 3 Product Introduction...................................9 3.1 Brief Introduction to Product..............................9 3.2 Description of Energy Storage Capacity..........................
Page 3: Instructions
If you have any suggestions during the use, please do not hesitate to give us feedback. 1.1 Range of Application The installation and user manual of PowerCube P5A series is applicable to the installation and use of the following products: No.
Page 4: Symbol Stipulations
File version: V1.0 1.3 Symbol Stipulations There may be following symbols herein, and their meanings are as follows. Symbols Description Indicate a hazard with a high level of risk which, if not avoided, will result in death or serious injuries. DANGER! Indicate a hazard with a medium level of risk which, if not avoided, could result in death or serious injuries.
Page 5 File version: V1.0 2.2 General Safety 2.2.1 Important Notice Before installing, operating and maintaining the device, please read this Manual first and follow the symbols on the device and all the safety precautions in this Manual. The matters indicated with "DANGER", "CAUTION", "ATTENTION" and "NOTICE" in this Manual do not represent all the safety matters to be observed, but are only the supplements to all the safety precautions.
Page 6 File version: V1.0 The battery terminal components shall not be affected during transportation. And, the battery terminal bolts shall not be lifted or transported. CAUTION It is strictly prohibited to alter, damage or block the marks and nameplates on the device. ATTENTION The composition and working principle of the entire photovoltaic power generation system, as well as the relevant standards of the country/region where the project is located shall be known fully.
Page 7: Personnel Requirements
File version: V1.0 ● Do not clean the internal and external electrical components of the cabinet with water or detergent. ● Do not stand, lean or sit on the device. ● Do not damage any modules of the device. 2.2.4 Personnel Requirements ●...
Page 8: Installation Environment Requirements
File version: V1.0 2.3.2 Grounding Requirements ● When installing the device to be grounded, the protective grounding wire must be installed first; when removing the device, the protective grounding wire must be removed at last. ● It is forbidden to destroy the grounding conductor. ●...
Page 9: Product Introduction
PowerCube P5A is a new generation of household energy storage system with two output specifications of 220V and 110V, which can meet the diversified needs of global users. The PowerCube P5A energy storage system adopts a modular design, including power modules and battery expansion modules, so it can be easily combined into a system of any capacity required by the user.
Page 10: Description Of Energy Storage Capacity
File version: V1.0 3.2 Description of Energy Storage Capacity PowerCube P5A series energy storage system supports the capacity expansion with up to six energy storage modules. The voltage of a single battery is 48V and the capacity is 100Ah. 15KWH...
Page 11 File version: V1.0 With dual RS485 interface, you can view the pack information. The default baud rate is 9600bps. If it is necessary to communicate with the monitoring equipment through RS485, the monitoring equipment, as the host, polls the data according to the address。...
Page 12: Monitoring
File version: V1.0 3.2.2 Interface definition RS232-- adopts 6P6C vertical RJ11 socket. Definition RJ11 pin description TX（Veneer） RX（Veneer） RS232 Interface RS485-- adopts 8P8C vertical RJ45 socket CAN-- adopts 8P8C vertical RJ45 socket Definition Definition RJ45 pin RJ45 pin description description 1、8 RS485-B1 1、2、3、4、5...
Page 13 File version: V1.0 2.Double click the downloaded program to install it (the installation steps of different versions are different. Please refer to t he official instructions of Microsoft for installation) 3.The software does not need to be installed independently. As long as the environment meets the requirements, double- click the Bmstools v1.22.
Page 14: Interface Introduction
File version: V1.0 3.4 Interface introduction Figure 1-3（Software main interface） Description of main controls ( Figure 1-3) Explain Serial port: you can select the drop-down item to select the serial port to communicate. (Note: available when the serial port is not opened) Address: read-only value, the currently read BMS address value Read only value, the total number of batteries read by the host computer from the BMS board (when applied to multiple computers in parallel, battery data is obtained from the...
Page 15 File version: V1.0 Version: software version number of BMS Bar code of BMS board Bar code of PACK board Communication status: the communication status between the software and BMS board. It is valid when monitoring is started and communication is normal Administrator password column: some setting functions can only be used after entering the administrator password, such as some functions in system settings.
Page 16 File version: V1.0 Click to save the existing data on the interface to the local. Export screen data Check【Save to data base】 to automatically save each real-time data. The saved path is in the folder named "data" under the program root directory by default, and is stored according to the battery pack serial number by date. 【Memory Information】...
Page 17 File version: V1.0 【Parameter Setting】 1. The interface Click the main interface TAB [Parameter Information] to enter the interface. When entering the interface, the default value of the interface is empty. As shown in figure 4-1 figure 4-1 Function of 2. Real All Read parameters: Click the button to read all parameters of the interface.
Page 18 File version: V1.0 【System configuration】 1. Interface Click the main interface TAB [System Configuration] to enter the interface, as shown in Figure 5-1 Figure 5-1 2.Function Perform operations as prompted. Some functions require administrator rights. 【Export Data】 Page of 33...
Page 19: Application Scenarios And Settings
File version: V1.0 【Change Language】 1. Interface Click the main interface TAB [Switch Language] to enter the interface, as shown in Figure 6-1 Figure 6-1 4 Application Scenarios and Settings 4.1 Application Scenarios 4.1.1 Application Scenarios with Only Mains Power but No Photovoltaic When the mains is normal, it charges the battery and supplies power to the loads.
Page 20 File version: V1.0 4.1.2 Application Scenarios with Only Photovoltaic but No Mains Power During the day, the photovoltaic directly supplies power to the loads while charging the battery. At night, the battery supplies power to the loads through the power module. 4.1.3 Complete Application Scenarios During the day, the mains and photovoltaic simultaneously charge the battery and supply power to the loads.
Page 21: Load Working Mode
File version: V1.0 At night, the mains supplies power to the loads, and continues to charge the battery, if the battery is not fully charged. If the mains is disconnected, the battery supplies power to the loads. 4.2 Load Working Mode Load working mode PCS setting Description...
Page 22: Preparation Of Tools And Meters
File version: V1.0 holes, cracks or other signs of possible internal damage, and check the type of energy storage. If there is any abnormality on the package or model of the energy storage is inconsistent, do not open it and contact us as soon as possible. Inspection of deliverable After opening outer package of the energy storage, check if the deliverable is complete and whether there is any visible external damage.
Page 23: Device Installation
File version: V1.0 ● The energy storage cannot be installed forwardly, horizontally, inversely, backwardly or sideways. ● When drilling holes on walls or ground, the goggles and protective gloves shall be worn. ● During drilling, the device should be shielded to prevent debris from falling into the device. After drilling, the debris shall be cleaned up in time.
Page 24 File version: V1.0 If there is more than one battery, the first battery should be placed properly before placing other batteries. Install retaining screws. Page of 33...
Page 25: Electrical Connection
File version: V1.0 6 Electrical Connection Before electrical connection, please ensure that the switches of the energy storage and power module and all switches connected to the energy storage are in the "OFF" state, and the power module is in the OFF state. Otherwise, the high voltage of the device may cause electric shock. DANGER! ●...
Page 26: Internal Electrical Connection Of Energy Storage
File version: V1.0 Keep product dry Provide with the product Desiccant together Safety instructions and precautions On the product Warning posted 6.2 Internal Electrical Connection of Energy Storage 6.2.1 Connecting Power Cord Before connecting the energy storage battery module, ensure that the energy storage battery is not working and the indicator lights on the battery are OFF.
Page 27 File version: V1.0 6.2.3 Connecting Grounding Wire Each energy storage battery module shall be connected with the grounding wire provided with the product together. Connect The Signal Cable 6.2.4 Energy Storage Battery Module Address Setting If multiple energy storage battery modules are used in parallel, the address of the energy storage battery module needs to be set.
Page 28: System Debugging
File version: V1.0 7 System Debugging 7.1 Inspections before Power-On Inspection items Acceptance criteria Validation The energy storage is installed in The installation is correct, secure and reliable. □Yes □No place The installation environment The installation space is reasonable and the environment □Yes □No meets requirements...
Page 29: Routine Maintenance
File version: V1.0 Step 5 Turn off switches on all energy storage units and hold down the key on energy storage for three seconds until all indicator lights turn off and the energy storage is powered off successfully. 8.2 Routine Maintenance To ensure the long-term and good operation of the energy storage system, it is recommended to perform the routine maintenance as described in this section Items...
Page 30: Troubleshooting
File version: V1.0 8.3 Troubleshooting 8.3.1 Fault Code and Handling Methods Whether it affects Fault code Fault name Description the output or not Battery under-voltage alarm 【01】 BatVoltLow Battery discharge average current over-current software 【02】 BatOverCurrSw protection Battery not-connected alarm 【03】...
Page 31: Battery Storage And Maintenance
File version: V1.0 Fan failure Check if the fan is not turning or blocked by foreign object. Heat sink over temperature When the temperature of the device is lower than the recovery temperature, normal protection charge and discharge control is resumed. Bypass overload protection, inverter ①...
Page 32: Device Cleaning
File version: V1.0 9. After the battery is produced and tested, it shall be recharged to at least 50% SOC before being stored. If the device will not be used for a long period of time, discharge the battery to 45% to 60% of the battery capacity and disconnect the battery output to avoid the battery runs out;...
Page 33: Battery Module Date
File version: V1.0 8.6 Battery Module Data 192mm 635mm 400mm Technical Parameters Model PowerCube P5A Battery Type LiFePO4 Energy 5120Wh Capacity 100AH Rated Voltage 51.2V Working Voltage Range 40～58.4V Max Charge Current 100A Max Discharge Current 100A 100% Max Parallel Quantity...