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flexo Novitool PUN M NDX Safety And Operation Manual

Manual finger punch

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PUN M
NDX Manual Finger Punch
Safety and Operation Manual
For punching thermoplastic belting with and without aramid cords.
PUN M
NDX 200
PUN M
NDX 114
WARNING
IMPROPER OR UNSAFE use of this tool can result in serious bodily injury! This manual contains important information
about product function and safety. Please read and understand this manual BEFORE operating the tool. Please keep this
manual available for other users and owners before they use the tool. This manual should be stored in a safe place.
Patent Pending
www.flexco.com

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Summary of Contents for flexo Novitool PUN M NDX

  • Page 1 PUN M NDX Manual Finger Punch ™ Safety and Operation Manual For punching thermoplastic belting with and without aramid cords. PUN M NDX 200 PUN M NDX 114 ™ ™ WARNING IMPROPER OR UNSAFE use of this tool can result in serious bodily injury! This manual contains important information about product function and safety.
  • Page 2: Table Of Contents

    Table of Contents Main Components ..................3 Description ..................... 3 Tool Specifications ..................4 General Safety Rules ..................5 Operation ....................... 7 Blade Height Adjustment ................14 Blade Replacement ..................19 Guard Height Adjustment ................23 Belt Clamp Adjustments & Replacement ..........24 Troubleshooting Guide ................28 Replacement Parts ..................29 www.flexco.com —2—...
  • Page 3: Main Components

    Pun M™ NDX Main Components Locking pin: • Locks crank handle in place • Lock crank handle in down position to carry punch • Lock crank handle in up position for Crank handle: operation and maintenance • Precisely positions the belt for accurate consistent finger punching •...
  • Page 4: Tool Specifications

    Tool Specifications PUN M NDX DIMENSIONS ™ Height Belt Ordering Number Length Width Weight Thickness Handle Down Handle Up 17" 13" 18.5" 10.5" 47 lbs. 0.43" PUN-M-NDX-114MM (432 mm) (330 mm) (470 mm) (267 mm) (21 kg.) (11 mm) 17" 13"...
  • Page 5: General Safety Rules

    Finger Punch Series Pun M™ NDX General Safety Rules –Save These Instructions– Stay alert, watch what you are doing, and use Signal words: common sense when operating this punch. Do not use punch while tired or under influence of drugs, “DANGER”...
  • Page 6: Replacement Parts

    Finger Punch Series Pun M™ NDX Ensure crank handle is locked in the up position by 3. MACHINE USE AND CARE (Con't.) securing the locking pin prior to performing any CAUTION maintenance; including removing punched belt ends, debris, blade height adjustment, guard height The Pun M™...
  • Page 7: Operation

    Pun M™ NDX Operation: Step 1: Ensure the belt support table is all the way in the forward or rear position. Best practice is to start with table in rear position. Step 1a Table Rear Step 1b Table Front Step 2: Position crank handle in the up position and secure pulling and twisting the locking pin one quarter turn until engaged.
  • Page 8 Pun M NDX Operation ™ Step 3: Load belt fabric side up/bottom side up/guided side up from clamp A side to clamp B side of table with belt flush to edge. Once belt is in position clamp both A and B clamps on both sides of support table to secure belt in place. Ensure belt is lying flat and is taut.
  • Page 9 Pun M NDX Operation ™ Step 4: Unlock the crank handle by pulling and twisting the locking pin into self-retain position so the crank handle rotates continuously. Step 4a Locking Pin Out Step 4b Locking Pin Self-Retain Position Step 5: Place one hand on the carrying Step 6: If the table is in the rear position, turn the crank handle to hold the punch in position and handle clockwise rotating the crank handle until the belt is...
  • Page 10 Pun M NDX Operation ™ Step 7: Position crank handle in the up position and secure pulling and twisting the locking pin one quarter turn until engaged. Step 7a Locking Pin Out Step 7b Locking Pin Engaged Step 8: Release belt clamps and remove belt. Step 8a Release Belt Clamps Step 8b Punched Belt Fingers www.flexco.com...
  • Page 11 Pun M NDX Operation ™ Step 9: Repeat process loading second belt fabric side up/bottom side up/guided side up from clamp B side to clamp A side of table with belt flush to edge. Once belt is in position clamp both B and A clamps on both sides of support table to secure belt in place. Ensure belt is lying flat and is taut.
  • Page 12 Pun M NDX Operation ™ Step 10: Unlock the crank handle by pulling and twisting the locking pin into the self-retain position so the crank handle rotates continuously. Step 10a Locking Pin Out Step 10b Locking Pin Self-Retain Position Step 11: If the table is in the forward position, turn the crank handle counterclockwise rotating the crank handle until the belt is fully punched.
  • Page 13 Pun M NDX Operation ™ Step 12: After punch is complete, position crank handle in the up position and secure pulling and twisting the locking pin one quarter turn until engaged. Step 12a Locking Pin Out Step 12b Locking Pin Engaged Step 13: Release belt clamps and remove belt.
  • Page 14: Blade Height Adjustment

    Pun M™ NDX Blade Height Adjustments:  WARNING Use safety equipment. Always wear eye protection, cut-resistance gloves during maintenance, non- skid safety shoes, and adhere to other safety standards of the facility where operating the punch. Blade Height Adjustment There may be conditions when the blade requires an adjustment. •...
  • Page 15 Pun M™ NDX Blade Height Adjustments: Step 2: With 4 mm hex wrench loosen and remove the three screws on front of blade holder. NOTE: When making a slight adjustment the screws do not need to be removed. Step 2 Loosen Screws Step 3: With 3 mm hex wrench, loosen both fine adjustment set screws located in pilot holes on top of front cover at least two full rotations.
  • Page 16 Pun M™ NDX Blade Height Adjustments: Step 4: Apply upward force so blade holder rests flat against shelf. If blade holder can not rest flat against the shelf; repeat step 3 with an additional rotation of the set screws. While holding blade holder in place, use 4 mm hex wrench to tighten all three blade holder screws.
  • Page 17 Pun M™ NDX Blade Height Adjustments: Step 6: While holding blade holder up against shelf, with 4 mm hex wrench, slightly loosen all three blade holder screws so that blade holder still remains securely in place, but can move with the set screw adjustment.
  • Page 18 Pun M™ NDX Blade Height Adjustments: Step 8: While holding the blade holder against shelf, with 4 mm hex wrench, tighten three blade holder screws. NOTE: It is important that the gap between the blade holder and shelf is even across the entire width. Step 8 Secure Blade Holder Step 9: Test by punching a belt sample.
  • Page 19: Blade Replacement

    Pun M™ NDX Blade Replacement:  WARNING Use safety equipment. Always wear eye protection, cut-resistance gloves during maintenance, non- skid safety shoes, and adhere to other safety standards of the facility where operating the punch. Step 1: Ensure belt support table is positioned so there is sufficient access to the three blade pins at front of table.
  • Page 20 Pun M NDX Blade Replacement ™ Step 3: With a 4 mm hex wrench loosen and Step 4: Remove the blade holder with the remove the three screws holding the blade blade from the punch. holder to the punch. Step 3 Loosen Screws Step 4 Remove Blade Holder Step 5: Place blade and blade holder upside Step 6: Loosen two red thumbscrews on rear...