Pioneer XV-DV358 Service Manual
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Pioneer XV-DV358 Service Manual

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DVD/CD RECEIVER
XV-DV358
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
XV-DV358
¶ This service manual should be used together with the following manual(s):
Model No.
XV-DV353/WYXJ5
PIONEER CORPORATION
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
Type
Power Requirement
WYXJ5
AC 220 V to 240 V
Order No.
RRV3370
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
RRV3470
Region No.
Remarks
2
Remarks
T – ZZK AUG. 2006 Printed in Japan
ORDER NO.

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  • Page 1 PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2006 T –...
  • Page 2 For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) CONTRAST TABLE XV-DV358/WYXJ5 and XV-DV353/WYXJ5 are constructed the same except for the following : Part No. Ref.
  • Page 3 PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2006 T-ZZK APR.

  • Page 4: Safety Information

    SAFETY INFORMATION This service manual is intended for qualified service technicians ; it is not meant for the casual do- it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
  • Page 5 [Important Check Points for Good Servicing] In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures. 1. Product safety Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.

  • Page 6: Table Of Contents

    CONTENTS SAFETY INFORMATION ............................. 2 1. SPECIFICATIONS ............................5 2. EXPLODED VIEWS AND PARTS LIST ......................6 2.1 PACKING ..............................6 2.2 EXTERIOR SECTION..........................8 2.3 06 LOADER ASSY........................... 10 2.4 TRAVERSE MECHANISM ASSY-S ......................12 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..................14 3.1 BLOCK DIAGRAM ...........................

  • Page 7: Specifications

    1. SPECIFICATIONS • Amplifier section Disc / content format playback RMS Power Output: compatibility Front, Center, Surround..60 W per channel (1 kHz, 10 % T.H.D., 4 Ω) This player is compatible with a wide range of Subwoofer .

  • Page 8: Exploded Views And Parts List

    2. EXPLODED VIEWS AND PARTS LIST NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
  • Page 9 (1) PACKING SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Setup Guide See Contrast table(2) > AC Power Cord See Contrast table(2) (German/Italian) FM Antenna ADH7030 Setup Guide See Contrast table(2) AM Loop Antenna ATB7013 (Russian) NSP 4 Dry Cell Battery (AA/R6)

  • Page 10: Exterior Section

    2.2 EXTERIOR SECTION Refer to "2.3 06 LOADER ASSY". XV-DV353...
  • Page 11 See Contrast table(2) NSP 23 Display Window AAK8327 USB ASSY AWU8290 NSP 24 Front Panel See Contrast table(2) DISPLAY ASSY AWU8289 Pioneer Name Plate VAM1129 EUROSCART ASSY AWU8291 Rubber Foot VEB1325 > POWER SUPPLY UNIT AWR7041 Tray Panel AAK8329 FM/AM TUNER UNIT...

  • Page 12: Loader Assy

    2.3 06 LOADER ASSY Pickup leneses Refer to Note : Cleaning liquid "2.4 Traverse Mechanism Assy-S". GEM1004 Refer to Cleaning paper " Application of Lubricant". GED-008 To DVDM CN101 (Pickup) To DVDM CN104 (Stepping Motor) Daifree GEM1036 To DVDM CN102 (Spindle Motor) Lubricating Oil GYA1001 DVDM CN103...
  • Page 13 Application of Lubricant Lubricating Oil GYA1001 Around the shaft No. 11 Loading Base Lubricating Oil GYA1001 Lubricating Oil Lubricating Oil GYA1001 GYA1001 No. 13 Lubricating Oil Inner side of a ditch Inner side of a ditch Drive Cam GYA1001 No. 13 Lubricating Oil Lubricating Oil Drive Cam...

  • Page 14: Traverse Mechanism Assy-S

    2.4 TRAVERSE MECHANISM ASSY-S Note : Refer to " Application of Lubricant". Note : When part #2 replaced, part #13 also need to be replaced at the same time. To DVDM CN102 (Spindle Motor) DVDM CN101 Silicone Adhesive (Pickup Assy) GEM1037 DVDM CN104 (Stepping Motor)
  • Page 15 TRAVERSE MECHANISM ASSY-S PARTS LIST Mark No. Description Part No. > 06SD Pickup Assy OXX8020 Spindle Motor N200 DXM1197 Guide Shaft VK1 DLA1940 Sub Guide Shaft VK1 DLA1941 NSP 5 Joint VK1B DNK4272 Joint Spring VK1 DBK1235 Stepping Motor VK1 DXM1201 NSP 8 Mechanism Frame VK1...

  • Page 16: Block Diagram And Schematic Diagram

    3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM DISPLAY ASSY PCON(fromSMPSorD-AMP) Display DC DET Driver EV5V SYSTEM µ-com FL DC+/- MUTE -25.5V RESET USB POWER 6.8V ASSY ACLK USB DP BCKO USB DM ALRCK LRCKO MCLK MT1389 MCKO ASDAT0 DATAO MOTOR ASDAT1...
  • Page 17 FRONT L DAMP ASSY FRONT R HP AMP MODULATER HP SEL TAS5508 CENTER DRIVER PWMA P SUB WOOFER TAS5122 PWMA M REAR L RESET REAR R PWMB P PWMB M ch7 ch8 PWM LINE +3.3V LINE SCART SCART G, B, R Scart Circuit G, B, R...

  • Page 18: Loab Assy And Overall Wiring Connection Diagram

    3.2 LOAB ASSY and OVERALL WIRING CONNECTION DIAGRAM FM/AM TUNER UNIT (AXX7170) CN5701 ( 1/5- 4/5) CKS3376- DVD MAIN ASSY (AWM8026:XV-DV360) 11P FFC (ADD7543) (AWM8025:XV-DV353) No schematic Diagram POWER SUPPLY UNIT DVD LOADER VWT1226- (AWR7041) CN102 VKN1243 CN101 INSIDE INSIDE VKN2045 OKN8001 GNDD...
  • Page 19 HDMI OUTPUT JA451 VSEL1 VSEL1 XKB3054- SQEEZE SQEEZE EURO CONNECTOR V+10 V+10 TVOUT_R R OUT TVOUT_R R IN TVOUT_L L OUT TVOUT_L TVMUTE TVMUTE SCART_R SCART_R L IN SCART_L SCART_L SQUEEZE VSEL2 VSEL2 EURO SCART ASSY (AWU8291) DVDPOWER DVDPOWER BLANK CN451 CN461 CKS3388-...

  • Page 20: Dvd Main Assy (1/5)

    3.3 DVD MAIN ASSY (1/5) V+5S to PICK UP GNDD CN101 VKN2045- V1P4 C374 100/6.3 GNDD C373 STBY C372 VREF C371 V+1R8 V+5S R375 V+5S LD CURRENT R207 R374 STBY (RF) CONTROL 3.3v V+1R8 R200 Q304 R373 1.8v 2SC4154(EFG) R313 STBY (2SC4081(QR)) Q308...
  • Page 21 DVD MAIN ASSY (AWM8026:XV-DV360) 11 13 (AWM8025:XV-DV353) IC205 STBY R269 R257 GNDD PUSEL X201 to AUDIO PART AUDIO 2/5,3/5,5/5 VSS1168 (AD) (Page 2/2) R251 PRDN GNDD 100K C254 4-A1 1000p to VIDEO PART VIDEO (Page 2/2) R254 750K R209 3.3v 1.8v STBY 1.8v...

  • Page 22: Dvd Main Assy (2/5)

    3.4 DVD MAIN ASSY (2/5) V+3R3TX V+3R3HD L931 L936 ATL7010 ATL7010 V+1R8 AUDIO 1/5,3/5,5/5 GNDD GNDD V+3R3HD HDMI C931 1-D6 V+3R3TX 70 69 68 67 66 65 63 62 R934 DVSS SWING AVSS TX2+ TX2- AVDD TX1+ TX1- IC931 AVSS MT1392E/C-L TX0+ DVDD33...
  • Page 23 DVD MAIN ASSY (AWM8026:XV-DV360) (AWM8025:XV-DV353) V+6R8 V+5HD IC981 NJM2872BF05 Vout V+6R8 3/5,4/5 DVDPOWER CN931 GNDD AKP7210 (AKP7211) ATH7022 *4 L932 DATA2+ R951 R947 C947 DATA2 SHIELD R952 DATA2- STBY STBY L933 DATA1+ R953 R948 C948 DATA1 SHIELD R954 DATA1- STBY STBY L934 DATA0+ R955...

  • Page 24: Dvd Main Assy (3/5)

    3.5 DVD MAIN ASSY (3/5) /WYXJ DOWNLOAD /WYXJ UPPER VE+5 µ-COM 8025 8026 R5513 CN5501 R5514 52045-0745 R5515 R5516 WEN/DI WCLK 2/5,4/5 VE+5 STBY DVDPOWER UCOM GNDD UCOM 1-D6,5-A2 VE+5 1/5,5/5 VU+5 VE+5 R5500 STBY KN5501 XPROTECT STBY R5503 STBY CHASSIS GND R5501 RESET...
  • Page 25 DVD MAIN ASSY (AWM8026:XV-DV360) (AWM8025:XV-DV353) REMOUT 3-D1 D1416 D1415 C1413 D1417 V+10 UDZS STBY STBY 4.7B V+3R3 PROTECT V+10 V+6R8 Q1413 Q1402 RT1N241M (DTC124EUA) 2SA1602A REMOCON 3-B1 GNDD GNDD Chip Size V+5S V+5M V+6R8 RESISTOR : 2125 Size USBPOWER V+5S V+5M V+6R8 VE+5...

  • Page 26: Dvd Main Assy (4/5)

    3.6 DVD MAIN ASSY (4/5) (Page 1/4) from DVD PART VIDEO 1-A6 C411 (S_C) C447 R431 STBY V+5V STBY C412 (C/V) CVBS V+5V C449 R432 STBY VIDEO AMP STBY IC401 C413 (S_Y) MM1623BF-TBB (MM1758XF-TBB) C451 R433 STBY VCC1 VCC2 C in DC out STBY MUTE1...
  • Page 27 DVD MAIN ASSY (AWM8026:XV-DV360) (AWM8025:XV-DV353) (C/V) R424 C424 C429 STBY 1000/6.3 JA403 VKB1122 COMPOSITE VIDEO OUTPUT GNDD VE+5 V+10 CN451 VE+5 CKS3388- VSEL1 SQEEZE V+10 TVOUT_R 5-B1 TVOUT_R TVOUT_L 5-B1 TVOUT_L TVMUTE SCART_R Q491 XTVMUTE 5-C1 SCART_R RT1N241M (DTC124EUA) SCART_L 5-C1 SCART_L VSEL2...

  • Page 28: Dvd Main Assy (5/5)

    3.7 DVD MAIN ASSY (5/5) V+3R3 from Ucom PART UCOM 1-D6,3-A1 CN3001 V+3R3 AKP7199-A PCON XHPSEL HP_L 3-C1 V+10 C3023 HP_R V+10 47/35 3-D1 C3021 AUDIO 3.3V INPUT XRST GNDD (1/2) DSPMUTE Q3005 SELECTOR XPDN R3023 RT3AMMM (HN1A01FU(YGR)) XMUTE R3009 FUNCTION VREF TUNER...
  • Page 29 DVD MAIN ASSY (AWM8026:XV-DV360) (AWM8025:XV-DV353) from DVD,PART (AD) AUDIO IC3003 AK5358ET C3025 AINR CKS0 AINL CKS2 10/50 (AD) CKS1 R3048 1.8k VCOM ADBCK AGND SCLK ADMCK0 V+3R3 MCLK ADLRCK R3045 LRCK STBY R3057 ADDATA DGND SDTO R3049 RAB4C101J-T GNDD IC3004 TC7WU04FU C3052 ADMCK0...

  • Page 30: Damp Assy (1/2)

    3.8 DAMP ASSY (1/2) V+3R3 HP AMP V+BSW R3909 C3905 180p/50 CN3101 R3151 R3152 AKM7077- 2.2k IC3901 (1/2) NJM4565MD (NJM4565M) PCON PCON R3905 5.6k XHPSEL XHPSEL 3.3V R3153 STBY XRST XRST PCB Binder : VEF1040 R3911 XPDN XPDN R3901 XMUTE R3907 4.7k XMUTE...
  • Page 31 Destination D-AMP ASSY and Spec Assy AWK7931 (AWK7931) R3624 2.2k D3603 STBY C3601 C3602 330p/50 C3603 C3604 C3605 150p/50 C3606 R3141 V+BSW LINE_IN_L JA3111 XKB3062 R3609 (RKB1041) C3605 TVIN_L IC3601(1/2) NJM4565MD (NJM4565M) R3142 R3605 LINE_IN_R TVIN_R LINE_OUT_L 4.7k R3611 R3601 R3607 4.7k 4.7k...

  • Page 32: Damp Assy (2/2)

    3.9 DAMP ASSY (2/2) V+BSW IC3201 TAS5122DCA-TBB GVDD R3218 GREG BST_A C3214 DVDD PVDD_A R3214 PVDD_A C3244 DGND OUT_A 0.1/50 330p/50 L3202 OUT_A (RR) PWM_M_3 R3244 PWM_P_3 R3242 (RR) /RESET_AB OUT_B C3242 OUT_B 330p/50 ATH7019 C3212 R3212 PVDD_B 0.1/50 DREG PVDD_B R3216 BST_B...
  • Page 33 D-AMP ASSY (AWK7931) CN3211 AKE7121- (RL) (FL) (RR) (FR) (RL) : AUDIO DATA SIGNAL ROUTE (Rear Lch) (RR) : AUDIO DATA SIGNAL ROUTE (Rear Rch) (FL) : AUDIO DATA SIGNAL ROUTE (Front Lch) (FR) : AUDIO DATA SIGNAL ROUTE (Front Rch) (SW) : AUDIO DATA SIGNAL ROUTE (Sub woofer ch) : AUDIO DATA SIGNAL ROUTE (Center ch)

  • Page 34: Display And Usb Assys

    3.10 DISPLAY and USB ASSYS DISPLAY ASSY (AWU8289) V5901 AAV7104- (AAV7107-) FL SPACER FL SPACER AEB7367 AEB7367 15 16 17 22 23 39 40 R5909 STBY C5907 R5905 R5907 STBY STBY L5901 VE+5 47/35 LAU220J Q5901 C5906 C5905 STBY R5906 STBY STBY C5904...
  • Page 35 XV-DV353...

  • Page 36: Euro Scart Assy

    3.11 EURO SCART ASSY Q492 V+10 RT1P241M VSEL1 SQEEZE GNDD V+10 TVOUT_R TVOUT_L TVMUTE SCART_R SCART_L VSEL2 D471 IC471 MM1505XN-TRB C471 10/50 D472 DVDPOWER C472 D473 IC472 MM1507XN-TRB C473 CKS3388 CN461 GNDD C474 D474 DAN202U GNDD V+10 SQUEEZE R470 GNDD BLACK R471 Q462...
  • Page 37 EURO SCART ASSY R487 R481 C481 (AWU8291) R485 10/50 STBY R493 4.7k Q493 (1/2) IMX9 Q493 IMX9 (2/2) R494 R486 4.7k R488 R482 C482 10/50 JA451 STBY R495 EURO CONNECTOR XKB3054- R496 R OUT R IN L OUT C477 L IN 470/6.3 R474 C487...

  • Page 38: Power Supply Unit

    3.12 POWER SUPPLY UNIT XV-DV353...
  • Page 39 POWER SUPPLY UNIT (AWR7041) CN3201 XV-DV353...

  • Page 40: Waveforms

    3.13 WAVEFORMS Note : The encircled numbers denote measuring point in the schematic diagram. DVDM ASSY Measurement condition ; No. 1 to 10 : reference A1 (DVD), T2-chp 19, Color-bar No. 11 to 14 : reference A1 (DVD), T1 IC201-pin50 [FG] V: 1V/div.
  • Page 41 IC201-pin212 [ACLK] IC201-pin209 [ALRCK] V: 1V/div. H: 20nsec/div. V: 2V/div. H: 500nsec/div. IC201-pin210 [ABCK] V: 2V/div. H: 500nsec/div. IC201-pin197 [ASDATA0] V: 2V/div. H: 500sec/div. DAMP ASSY IC3201, IC3301, IC3401 [PWM_M, PWM_P] IC3201, IC3301, IC3401 [OUT_A, B, C, D] V: 1V/div. H: 2µsec/div. V: 5V/div.

  • Page 42: Pcb Connection Diagram

    4. PCB CONNECTION DIAGRAM NOTE FOR PCB DIAGRAMS : 1. Part numbers in PCB diagrams match those in the schematic 3. The parts mounted on this PCB include all necessary parts for diagrams. several destinations. 2. A comparison between the main parts of PCB and schematic For further information for respective destinations, be sure to diagrams is shown below.

  • Page 43: Euroscart Assy

    4.2 EURO SCART ASSY SIDE A SIDE A EUROSCART ASSY W203 GNDD C471 GNDD C481 W103 VSEL2 W107 W108 W104 GNDD W101 C482 W202 GNDD W204 GNDD JA451 (ANP7569-B) SIDE B SIDE B Q462 (ANP7569-B) XV-DV353...

  • Page 44: Dvd Main Assy

    4.3 DVD MAIN ASSY SIDE A DVD MAIN ASSY SPINDLE STEPPING MOTOR MOTOR CN5902 CN102 CN103 CN1001 CN5601 CN1002 R325 Q307 ICT FC1 FC2 L308 R322 CN1001 R326 Q308 R1307 L309 R321 C309 R318 Q305 C310 CN102 C140 Q304 R313 R1201 Q1302 L1305...
  • Page 45 SIDE A N5902 CN3101 CN3102 5601 CN3001 CN3002 KN1001 C425 JA402 JA403 C3048 C3029 Q1302 C3028 R3046 R3073 R951 IC3003 R1304 R952 C3046 R953 Q1304 C3042 R1305 R3002 R954 R955 C3044 R956 R1306 C1301 R3059 R957 R426 R958 R3057 R3060 R3058 C426 C3026...
  • Page 46 SIDE B DVD MAIN ASSY CN401 CN3002 CN3001 CN5701 XV-DV353...
  • Page 47 SIDE B CN1001 CN103 CN101 CN102 (ANP7566-C) XV-DV353...

  • Page 48: Damp Assy

    4.4 DAMP ASSY SIDE A SIDE A DAMP ASSY CN3201 CN3201 Q3131 IC3191 R3195 EL FR4 P R3191 R3193 C3192 R3192 R3198 R3197 R3199 R3194 C3439 C3438 C3440 R3196 C3437 R3437 R3436 R3438 Q3132 C3426 L3402 R3435 R3433 R3432 R3434 R3431 R3426 R3444...
  • Page 49 SIDE B SIDE B DAMP ASSY CN3201 C3448 C3447 C3445 C3446 C3348 C3345 C3347 C3346 C3248 C3245 C3247 C3246 CN3102 CN3101 (ANP7531-D) XV-DV353...

  • Page 50: Display And Usb Assys

    4.5 DISPLAY and USB ASSYS SIDE A SIDE A DISPLAY ASSY CN5602 CN5901 (ANP7568-A) USB ASSY CN5601 CN5902 CONTACT SIDE W5904 C602 PNE-1B1 Production Code KN5902 USB ASSY W5902 GNDUSB AWU8290 W5913 W5901 JA5901 JA602 GNDUSB (ANP7568-A) XV-DV353...
  • Page 51 SIDE B SIDE B DISPLAY ASSY CN5901 (ANP7568-A) USB ASSY CN5902 CN5902 USB ASSY PNE-1B1 GNDUSB GNDUSB JA5901 JA602 (ANP7568-A) XV-DV353...

  • Page 52: Power Supply Unit

    4.6 POWER SUPPLY UNIT SIDE A SIDE A POWER SUPPLY UNIT To AC POWER CORD XV-DV353...
  • Page 53 SIDE B SIDE B POWER SUPPLY UNIT XV-DV353...

  • Page 54: Pcb Parts List

    5. PCB PARTS LIST NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples.
  • Page 55 Mark No. Description Part No. Mark No. Description Part No. Q 304 (A,13,35) TRANSISTOR 2SC4154 RESISTORS Q 305 (A,14,41) NMOS FET TRANSISTOR UM5K1N R 131 (A,28,24) RS1/10S4R7J R 132 (A,28,26) RS1/10S4R7J Q 307 (A,11,61) CHIP TRANSISTOR HN1A01F R 133 (A,28,28) RS1/10S4R7J Q 308 (A,16,61) CHIP TRANSISTOR HN1A01F...
  • Page 56 Mark No. Description Part No. Mark No. Description Part No. R 266 (A,99,115) RS1/16S0R0J R 1403(A,112,27) RS1/16S473J R 267 (A,110,115) CHIP RESISTOR ARRAY RAB4C330J R 1404(A,112,30) RS1/16S393J R 269 (A,91,136) RS1/16S0R0J R 1415(A,100,22) RS1/16S182J R 271 (A,104,113) CHIP RESISTOR ARRAY RAB4C330J R 3009(A,48,153) RS1/16S102J R 272 (A,96,87)
  • Page 57 Mark No. Description Part No. Mark No. Description Part No. R 5531(A,71,25) RS1/16S0R0J C 215 (A,46,106) ELECT. CAPACITOR CEAT470M35 C 216 (A,58,105) CKSRYB104K16 R 5541(A,87,25) RAB4C221J R 5543(A,94,10) RS1/16S0R0J C 217 (A,59,100) CKSRYB104K16 R 5544(A,81,22) RS1/16S0R0J C 218 (A,58,108) CKSRYB104K16 R 5546(A,84,22) RS1/16S103J C 219 (A,58,109)
  • Page 58 Mark No. Description Part No. Mark No. Description Part No. C 290 (A,93,75) CKSRYB104K16 C 3015(A,39,170) CEAT100M50 C 296 (A,84,77) CKSRYB102K50 C 3016(A,39,164) CEAT100M50 C 309 (A,10,66) ELECT. CAPACITOR CEAT470M35 C 3019(A,63,165) CEAT100M50 C 310 (A,16,66) ELECT. CAPACITOR CEAT470M35 C 3020(A,62,172) CEAT100M50 C 343 (A,58,124) CKSRYB105K6R3...
  • Page 59 Mark No. Description Part No. Mark No. Description Part No. MISCELLANEOUS R 3207(A,35,60) RS1/16S473J R 3208(A,38,60) RS1/16S472J IC 3101(A,22,84) 8CH PWM PROCESSOR IC TAS5508BPAG > R 3211(A,60,46) RESISTOR (2.7 OHM) ACN7141 IC 3191(A,99,139) OP-AMP IC BA10358F > IC 3201(A,46,54) DIGITAL AMP IC TAS5122DCA >...
  • Page 60 Mark No. Description Part No. Mark No. Description Part No. R 3405(A,34,116) RS1/16S103J C 3101(A,16,92) CKSRYB104K16 R 3406(A,36,120) RS1/16S101J C 3102(A,14,93) CKSRYB103K50 R 3407(A,35,120) RS1/16S473J C 3103(A,11,94) CKSRYB104K16 C 3104(A,11,91) CKSRYB104K16 R 3408(A,38,120) RS1/16S472J C 3105(A,14,90) CKSRYB103K50 > R 3411(A,60,106) RESISTOR (2.7 OHM) ACN7141 >...
  • Page 61 Mark No. Description Part No. Mark No. Description Part No. C 3304(A,39,90) CKSRYB104K16 C 3442(A,56,118) CKSRYB331K50 C 3311(A,59,72) CKSQYB104K50 C 3443(A,56,110) CKSRYB331K50 C 3312(A,59,86) CKSQYB104K50 C 3444(A,56,124) CKSRYB331K50 C 3313(A,59,82) CKSQYB104K50 C 3601(A,87,16) CCSRCH331J50 C 3314(A,59,96) CKSQYB104K50 C 3602(A,107,16) CCSRCH331J50 C 3315(A,65,76) CKSRYB333K50 C 3603(A,87,13)
  • Page 62 Mark No. Description Part No. Mark No. Description Part No. C 5911(B,165,42) CKSRYB223K50 Q 462 (B,47,135) CHIP TRANSISTOR RT3WLMM C 5912(B,159,45) CKSRYB223K50 Q 463 (B,52,140) DIGITAL TR(SC-70) RT1P441M C 5913(A,162,46) CEAL470M6R3 C 5915(B,134,36) CKSRYB103K50 Q 472 (B,25,137) TRANSISTOR RT1N241M Q 492 (B,80,110) DIGITAL TR(SC-70) RT1P241M C 5916(B,114,50) CKSRYB223K50...
  • Page 63 Mark No. Description Part No. C 487 (B,58,96) CCSRCH470J50 C 488 (B,23,95) CKSRYB104K50 C 489 (B,53,96) CCSRCH470J50 C 490 (B,47,96) CCSRCH470J50 C 491 (B,27,95) CCSRCH470J50 C 492 (B,40,96) CCSRCH470J50 POWER SUPPLY UNIT This assembly has no service parts. FM/AM TUNER UNIT This assembly has no service parts.

  • Page 64: Adjustment

    6. ADJUSTMENT 6.1 ADJUSTMENT ITEMS AND LOCATION Adjustment Items Adjustment Points (Mechanism Part) [Mechanism Part] Cautions: After adjustment, adjustment screw locks with the Tangential and Radial Height Coarse Adjustment Screw tight. DVD Error Rate Adjustment Tangential Radial adjustment adjustment [Electrical Part] screw screw Electrical adjustments are not required.

  • Page 65: Necessary Adjustment Points

    6.3 NECESSARY ADJUSTMENT POINTS When Adjustment Points Exchange Parts of Mechanism ∗ After adjustment, screw locks Mechanical ~, Ÿ Exchange the 06SD Pickup Assy point with the Screw tight. Electric point Mechanical Exchange the Traverse Mechanism point Assy-S Electric point ∗...

  • Page 66: Test Mode

    6.4 TEST MODE POWER ON POWER DISC SET <TRAY OPEN> <TRAY CLOSE> OPEN/CLOSE OPEN/CLOSE DVD disc (Player) (Player) TEST MODE: PLAY CHECK An address is displayed <PLAY> DVD, CD TEST Press the play key ) of the normal remote control unit. GGF1381 Test mode &&&...

  • Page 67: Mechanism Adjustment

    6.5 MECHANISM ADJUSTMENT Tangential and Radial Height Coarse Adjustment START • Remove the 06SD Pickup Assy from the Traverse Mechanism Assy-S. 06SD Pickup Assy • Remove the joint and the joint spring of the 06SD Pickup Assy. Joint VK1B Note: Joint spring VK1 Before removing the flexible cable for the pickup, soldering of the pickup circuit is...
  • Page 68 DVD Error Rate Adjustment • Play the DVD test disc at inner track Notes: • Use disc: GGV1025 (around #30000) START Traverse Mechanism • Play the DVD test disc Assy-S Traverse Mechanism at inner track Adjust the radial adjustment Assy-S •...

  • Page 69: General Information

    7. GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 TEST MODE Test Mode Functional Specification 1 Test mode entry In the power ON state, press the [ESC] (A8-5F) key and [TEST] (A8-5E) key in order of the Test mode remote control unit. • OSD displays test mode. 2 LD ON Enter the test mode.

  • Page 70: Display Specification Of The Test Mode

    7.1.2 DISPLAY SPECIFICATION OF THE TEST MODE Character in bold : Item name : Information display 0 Disc sensing [DSC – ∗ ∗ ∗] 1 Address indication The address being traced is displayed in number. The type of discs loaded is displayed. (as for the DVD, indication of decimal number is possible.) [DVD], [CD ] DVD : ID indication (hexadecimal number, 8 digits)

  • Page 71: Functional Specification Of The Shortcut Key

    7.1.3 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY Only during normal playback, the following shortcut keys can be assigned by pressing a required key after pressing the ESC key of the remote control unit. To quit, press the ESC key Remote Control Remote Command Contents Conditions...

  • Page 72: Specification Of Model Information Display

    7.1.4 SPECIFICATION OF MODEL INFORMATION DISPLAY To display model information : Press the ESC key then the CHAP key. To close the model information display : Press the ESC key. • Display contents Don't care. Character in bold : Item name : Information display 1 Destination indication Display it according to model information set from the FL controller.

  • Page 73: Functional Specification Of The Service Mode

    7.1.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE • Display during Service Mode To enter Service Mode, press the CHP/TIM key while holding the ESC key pressed. To quit, press the ESC key. Service mode display 1 ID Address 2 Error rate (always displayed), in exponential notation ERROR RATE : ∗...

  • Page 74: Service Test Mode

    7.1.6 SERVICE TEST MODE 1. Conditions During Service Test Mode • During Service Test mode, the unit will not be shut down for an emergency even if one of the failures mentioned below occurs. • After the unit has been shut down in Normal mode for an emergency upon detection of one of the failures mentioned below, you can turn it on immediately, without waiting for one minute, in Service Test mode.
  • Page 75 6. Failures • Depending on the types of errors, one of the following error messages will be displayed when the unit is turned on: P R T C T A protection circuit was activated: 1. The V+10, V+5 or V+3R3 was short-circuited (See the protection circuit on "3.4 DVD MAIN ASSY (2/5)"), or the value at V+10, V+5, or V+3R3 exceeded the standard value because of an abnormality in its power section.
  • Page 76 8. DSP error message mode [ How to enter DSP error message mode] • Press "SOUND" button of the accessory remote control in service test mode, to select the mode that DSP error message are displayed. [ How to quit DSP error message mode] •...

  • Page 77: Method For Diagnosing Degradation Of The Lds On The Pickup Assy

    7.1.7 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY Case when this diagnosis is required : When playback of any disc, including a test disc (DVD: GGV1025, CD: STD-905), won't play or doesn't play How to diagnose In the case mentioned above, degradation of the laser diodes (LDs) mounted on the 06SD Pickup Assy is suspected.

  • Page 78: Dvd Trouble Shooting

    7.1.8 DVD TROUBLE SHOOTING Symptoms Diagnosis Contents Possible Defective Points The power is not turned on. Are wires of output connector (POWER SUPPLY Unit) and CN1001 Connector / cable (DVDMAIN Assy) disconnected or damaged ? Check that the following voltage is output : POWER SUPPLY Unit Q1202-source on the DVDMAIN Assy: 3.3V An opening screen is not...
  • Page 79 Symptoms Diagnosis Contents Possible Defective Points Does the voltage of CN104-pin 3 and pin 5 on the DVDMAIN Assy change normally ? LOAB Assy Pin 3 (SW2(TRIN)): Tray is fully closed: "L" Tray SW (S101) Pin 5 (SW1(TROUT)): Tray is fully opened: "L" Is the signal input into IC101-pin 11 (TROPEN) on the DVDMAIN DVDMAIN Assy Assy? At open: 3.3V, At close: 0V...
  • Page 80 Symptoms that may occur when any of the following ICs is in failure Symptoms EEP ROM User's data cannot be stored in memory. (DVDMAIN Assy : IC204) The ID number is lost. Flash ROM The power cannot be turned on. (DVDMAIN Assy : IC203) Downloading of the firmware cannot be performed.

  • Page 81: Id Number And Id Data Setting

    7.1.9 ID NUMBER AND ID DATA SETTING Caution: For the DVD players compatible with DVD-RW, for playback of a DVD-RW disc (CPRM) and for the DVD players possessing HDMI output, for HDCP process, it is necessary that an individual ID number and ID data are set for each player. If the ID number and ID data be not properly set in the manner described below, future operations cannot be guaranteed.
  • Page 82 ID Number Confirmation Mode To enter ID Number Confirmation Mode after the ID number and • Indication of an ID number already set the ID data are set, press the ESC key then the STEREO key. An ID number already set is displayed in the following cases: 1) When the ESC key then the CLEAR key are pressed, user The ID number already set is displayed.
  • Page 83 ID DATA Input Mode To enter ID DATA Input Mode, with the ID number set, press the When writing of the data read from the disc to flash ROM is ESC key then the STEREO key. completed, "Rom Write OK!" is displayed. After seeing this message, you can exit this mode by pressing the CLEAR key.

  • Page 84: Circuit Description Of Digital Amp. Section

    7.1.10 CIRCUIT DESCRIPTION OF DIGITAL AMP. SECTION 3.3V To UCOM XOTW TAS5122DCA TAS5508BPAG Gate Drive Timing Filter Control PCM → PWM PCM Signal Gate Volume From Drive Protection DVD or ADC IC3101 IC3201, IC3301, IC3401 *1 XSD : SD_AB (23pin), SD_CD (24pin) *2 XOTW : OTW (25pin) PWM Processor section Power Stage section...

  • Page 85: Specifications For The Protection Circuits For The Digital Amplifier

    7.1.11 SPECIFICATIONS FOR THE PROTECTION CIRCUITS FOR THE DIGITAL AMPLIFIER The protection circuits for the Digital Amplifier are activated, following the specifications shown below. The error indication on the FL display shows the reason a protection circuit was activated. Upon diagnosis of the Digital Amplifier, refer to the specifications for the protection circuits here and the overview of the Digital Amplifier circuitry.

  • Page 86: Pass/Fail Test Procedure Of Hdmi Transmitter Ic

    PC monitor equipped with a Check if the initialization process for HDCP, etc. is OK by DVI input. connecting this unit with a Pioneer Plasma Display equipped Purpose: To check if the HDMI output line, including the with an HDMI input.

  • Page 87: Disassembly

    7.1.13 DISASSEMBLY Note 1: Do NOT look directly into the pickup lens. The laser beam may cause eye injury. Note 2: Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures described here are common.
  • Page 88 Front panel section Front panel section Remove the eight hooks. Remove the front panel section. ×2 ×2 Notes of assembly Note: Do not use an electric screwdriver. If the screws are over-tightened, the screw threads may be damaged. Removing the Traverse Mechanism Assy-S and 06SD Pickup Assy-S 06 LOADER Assy Short-circuit point by soldering.
  • Page 89 Bridge 04, Tray Remove the one screw. Remove the bridge 04. Pull out the tray, then remove it by pressing the hook. Hook Bridge 04 Tray Note when reinserting the tray When reinserting the tray, first align the triangle Drive cam printed on the loading base and the pin of the drive cam, then insert the tray.
  • Page 90 Traverse Mechanism Assy-S Flexible cable Dislodge the two flexible cables from their factory for the spindle motor placement. Front Side Note: Do not touch the IC for the optical axis. If touched, the optical axis may be shifted. Flexible cable for the pickup Bottom view Unhook the four hooks.
  • Page 91 06SD Pickup Assy-S Note: The 06SD Pickup Assy can be removed without removing the Traverse Mechanism Assy-S. (shown as Step 3.) 06SD Pickup Assy Front Side Disconnect the flexible cable for the pickup. Note: Do not touch the IC for the optical axis. If touched, the optical axis may be shifted.
  • Page 92 Remove the one screw. 06SD Pickup Assy Note: The screw is secured with the silicone adhesive. Make sure to apply the silicone adhesive after reattaching the screw. Joint VK1B Joint spring VK1 Hold spring Silicone Adhesive GEM1037 Arrangement of the flexible cable for the spindle motor : Conductive surface Hook Front Side...
  • Page 93 Arrangement of the flexible cable for the pickup : Conductive surface Note: Be sure to move the 06SD Pickup Assy to the innermost perimeter. Pass the flexible cable through the hook. Fold the flexible cable for the pickup with the backing outward in the illustration below.

  • Page 94: Parts

    7.2 PARTS 7.2.1 IC • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. • List of IC PDC133A, MT1389FE/H-L, TAK5358ET PDC133A (DVDMAIN ASSY : IC5501) • System Control Microcomputer Pin Function Mark Pin Name...
  • Page 95 Mark Pin Name Pin Function BUSY For MCACC FUNCTION XFLAGS Detect USB error? STEST Set TESTMODE for Service UTEST Set UNITCHECK for checker XDSPSS Slave selection to DSP(MOTOROLA) XDSPRST RESET to DSP(MOTOROLA) MODULE Selection of MCACC function DSPMODE DATASEL Data Selector for modulater SI2P0/SO2 SDATA System bus data output (AMP side output)
  • Page 96 Mark Pin Name Pin Function PB6/D6 DVDPOWER Control power supply for DVD module PB5/D5 HPSEL TAS5508 HP_SEL PB4/D4 HPDET Detect to insert headphone PB3/D3 PWRCONT Power control for Sub SMPS PB2/D2 (FLCONT) FL Power PB1/D1 BEATCUT1 BEATCUT Control 1 PB0/D0 BEATCUT2 BEATCUT Control 2 −...
  • Page 97 MT1389FE/H-L (DVDMAIN ASSY : IC201) • DVD IC Pin Arrangement (Top view) AGND DACVSSC DVDA YUV1/Y DACVDDB DVDB DVDC YUV2/C DVDD DACVSSB DVDRFIP YUV3/CVBS DVDRFIN DACVDDA YUV4/G DACVSSA YUV6/B YUV6/R VSYN/V_ADIN1 YUV7 HSYN/V_ADIN2 DVSS IO_17 CDFON CDFOP C_0/IO_0 C_1/IO_1 DVDD18 MDI1 C_2/IO_2 MDI2...
  • Page 98 Block Diagram Debug Amplifier CVBS, Y/C 108 MHz Video Port Module Component Video TV Encoder Servo I/O Servo Motor Video Processor Drive Digital Video Deinterlacer Processor Spindle Control MPEG-1/2 Flash ROM JPEG Audio Video Decoder Memory Controller Audio 5.1ch Audio DRAM External System...
  • Page 99 Pin Function RF Interface (28) Name Alt. Function 232 RFVDD18 Power Analog power 1.8V 252 OSP Analog output RF Offset cancellation capacitor connecting 253 OSN Analog output RF Offset cancellation capacitor connecting 254 RFGC Analog output RF AGC loop capacitor connecting for DVD-ROM Current reference input.
  • Page 100 Analog Monitor Output (7) Name Alt. Function 24 SVDD3 Power Analog power 3.3V 25 CSO RFOP Analog output Central servo Positive main beam summing output 26 RFLVL RFON Analog output RFRP low pass, or Negative main beam summing output 27 SGND Ground Analog ground 31 FEO...
  • Page 101 General Power / Ground (18) Name Alt. Function 55, 93, 142, DVDD18 Power 1.8V power pin for internal digital circuitry 160, 174, 213 81, 178 DVSS Ground 1.8V Ground pin for internal digital circuitry 65, 96, 118, 131, 145, DVDD3 Power 3.3V power pin for internal digital circuitry 156, 170, 208...
  • Page 102 Name Alt. Function Inout, 2-16MA, 94 UWR# Microcontroller write strobe, active low SR, PU, SMT Inout, 2-16MA, 95 URD# Microcontroller read strobe, active low SR, PU, SMT 97 UP1_2 Inout, 4MA, SR, PU, SMT Microcontroller port 1-2 98 UP1_3 Inout, 4MA, SR, PU, SMT Microcontroller port 1-3 99 UP1_4 Inout, 4MA, SR, PU, SMT Microcontroller port 1-4 100 UP1_5...
  • Page 103 Audio Interface (28) Name Alt. Function Audio DAC master clock of SPDIF input Inout While SPDIF input is not used: 204 SPMCLK SCLK0 Non-pull Serial interface port 0 clock pin GPIO Audio data of SPDIF input Inout While SPDIF input is not used: 205 SPDATA SDIN0 Non-pull...
  • Page 104 Video Interface (18) Name Alt. Function 219 APLLVSS Ground Ground pin for audio clock circuitry 220 ADACVSS2 Ground Ground pin for AUDIO DAC circuitry 221 ADACVSS1 Ground Ground pin for AUDIO DAC circuitry AUDIO DAC Sub-woofer channel output 222 ARF GPIO Output While internal AUDIO DAC not used:GPIO...
  • Page 105 DRAM Interface (63)(sorted by position) Name Alt. Function Inout Video data output bit 7 4MA,SR While no External TV-encoder. 180 YUV7 INT3# Microcontroller external interrupt3 Non-pull GPIO Horizontal sync input/output Inout While no External TV-encoder. INT4# 4MA,SR Horizontal sync for video-input 179 HSYN V_ADIN2 Microcontroller external interrupt4...
  • Page 106 Name Alt. Function IO_8 Inout Digital Video output Clock 166 YUVCLK (DQM3) Pull-Up GPIO IO_9 Inout Digital Video output Y bit 0 165 Y_0 (PD24) Non-Pull GPIO IO_10 Inout Digital Video output Y bit 1 164 Y_1 (PD25) Non-Pull GPIO IO_11 Inout Digital Video output Y bit 2...
  • Page 107 Name Alt. Function 120 RD1 Inout DRAM data 1 119 RD2 Inout DRAM data 2 117 RD3 Inout DRAM data 3 116 RD4 Inout DRAM data 4 115 RD5 Inout DRAM data 5 114 RD6 Inout DRAM data 6 113 RD7 Inout DRAM data 7 Inout...
  • Page 108 AK5358ET (DVDMAIN ASSY : IC3003) • 96kHz 24-Bit ∆∑ ADC Pin Arrangement (Top view) Block Diagram MCLK AGND DGND AINR 1 CKS0 AINL 2 CKS2 Clock Driver CKS1 3 ∆∑ Decimation AINL LRCK VCOM 4 Modulator Filter Serial I/O SCLK AGND 5 SCLK Interface...

  • Page 109: Panel Facilities

    8. PANEL FACILITIES Front panel Remote control STANDBY TUNER STANDBY/ON OPEN/CLOSE DVD/CD VOLUME DVD/CD (FM/AM) OPEN/ CLOSE LINE AUDIO SUBTITLE ANGLE ZOOM CLEAR DISPLAY TOP MENU TUNE MENU ENTER HOME MENU RETURN TUNE SETUP TEST TONE SURROUND SOUND TV CONTROL SLEEP INPUT CHANNEL VOLUME...
  • Page 110 USB playback for an explanation pressing MENU. controls. TV CONTROL buttons Cursor buttons, ENTER and tuning These control Pioneer plasma displays. buttons 10 MUTE Cursor buttons Use the cursor buttons ( / / Mutes the sound (press again to cancel).
  • Page 111 Display SOUND REC MODE DTS F.SURR. RPT -1 kHz PGM MHz RDM Lights during random play. Lights during playback of a DTS source. 10 kHz / MHz SOUND Indicates the frequency unit shown in the Lights when the SFC Modes or the tone controls character display (kHz for AM, MHz for FM).
  • Page 112 7 Jigs list Name Jig No. Remarks Service Remote Control Unit GGF1381 adjustment, diagnosis DVD Test Disc (DVD-Video) GGV1025 Check of DVD-Video CD Test Disc STD-905 Check of CD DVD Data Disc GGV1269 ID data setting Speaker Cable with terminal SDS1174 (FL/WHITE) For checking audio at the SP terminal SDS1175 (FR/RED), SDS1176 (SL/BLUE)

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