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®
OPERATION &
MAINTENANCE MANUAL
®
www.VEXOint.com
X-POT 6+
O&M Manual
®
technical@VEXOint.com
Last Updated - 11/01/2023
+44 (0)1767 500 150
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  • Page 1 ® OPERATION & MAINTENANCE MANUAL ® www.VEXOint.com X-POT 6+ O&M Manual ® technical@VEXOint.com Last Updated - 11/01/2023 +44 (0)1767 500 150 Page 1...
  • Page 2: Table Of Contents

    WARNING – This equipment must only be used, maintained or serviced by trained competent engineers. If in any doubt please do not touch this equipment. For further advice please contact VEXO International or your reseller for additional information and guidance. ®...
  • Page 3: Safe Working Distance Statement

    ® ® www.VEXOint.com X-POT 6+ O&M Manual ® technical@VEXOint.com Last Updated - 11/01/2023 +44 (0)1767 500 150 Page 3...
  • Page 4: Liability

    All technical information, data and information contained herein are correct at time of publication. This information is the sum of our current findings and experience to the best of our knowledge. We reserve the right to make technical changes subject to the future development of the VEXO product referred to in this publication.
  • Page 5: Copyright

    VEXO International (UK) Ltd. Infringements are liable to prosecution and payment of compensation. We reserve the right to exercise all intellectual property rights.
  • Page 6: Purpose & Use Of This Manual

    ® negotiations or on demand. Training for the required services, installation, dismantling, commissioning, operation, inspection, maintenance and repair remain the responsibility of VEXO or their nominated service partners. Such ® training covers information about on-site requirements rather than performance.
  • Page 7: Transportation, Storage, Unpacking

    Emergency Stop / Emergency Off In line with directive 2006/42/EC required EMERGENCY-STOP facility is made available by the main power switch on the iX-2, refer to the VEXO ® X-POT 6+ ®...
  • Page 8: Safeguards

    These can lead to damage / leakage in water-bearing pipework, loss of stability of the appliance and potentially failure of pressure bearing components. Electrical Equipment Inspections Regardless of the prescriptions of the property insurer / operator it is recommended to inspect demonstrably the electrical equipment of the VEXO ® X-POT 6+ ®...
  • Page 9: Obvious Misuse

    Operation at incorrect voltage and/or frequency. • Use in inappropriate system designs and environments. • Use of non-permitted or inappropriate installation materials. Product Description The VEXO X-POT 6+ is a sealed system, 2 stage side stream filtration and manual ® ® chemical dosing unit.
  • Page 10: Schematics & Component List

    SCHEMATIC DIRTY FLOW CLEAN RETURN ISOLATING VALVE DRAIN VALVE PRESSURE TRANSDUCER 1 CHEMICAL FILL TUNDISH (DIRTY FLOW) VEXO X-POT 6+ VESSEL BODY ISOLATING VALVE ® ® MAGNET GRATE (INTERNAL) SWING CHECK VALVE CONTAINING 6 MAGNETS BAFFLE PLATE (INTERNAL) AUTOMATIC AIR VENT...
  • Page 11: Operating Principles

    No. 07 Side Stream Filtration Pump No. 08 Isolating Valve No. 09 The system fluid is drawn from the main system return and into the VEXO X-POT 6+ vessel. The fluid is drawn ® ® through a twin stage filtration system, in the first chamber, ferrous particulates are captured by the rare earth...
  • Page 12: Markings

    ® Product Markings THE FOLLOWING MARKINGS AND WARNINGS ARE INSTALLED ON THE X-POT 6+ UNIT ® ® INTEGRATED ELECTRONIC SIDE STREAM FILTRATION & DOSING UNIT Recommended for use with this product Contact your X-POT 6+ representative for info. Approved by: And more! ®...
  • Page 13: Basic Installation Requirements

    In a frost free area (> 5°C) and must also be protected from adverse environmental conditions. • In a well-lit area to allow for safe changing of the filter media and chemical dosing. • On a flat, vertical, level, solid wall with access to the electrical panel, pump and VEXO ® X-POT 6+ ®...
  • Page 14: Electrical

    ® Electrical Connections & Wiring Diagram ® www.VEXOint.com X-POT 6+ O&M Manual ® technical@VEXOint.com Last Updated - 11/01/2023 +44 (0)1767 500 150 Page 14...
  • Page 15: Commissioning

    Ensure the power supply to the VEXO X-POT 6+ is 230V ~ 1N PE 5OHz via a suitable Fused Spur. ® ® The power supply is then connected to the main VEXO ® X-POT 6+ ® Mains Isolation Switch, refer to the unit schematic, item 17 on page 10 (Schematic) of this document.
  • Page 16 Any system air will be drawn out through the Automatic Air Vent, item (14). This is a normal procedure. 2.1. Circulation Pump The Circulation Pump (item 08) installed onto this VEXO® X-POT 6+® is a ‘Grundfos UPMXL 25-125’. The pump needs to be set at CP2 for the VEXO ®...
  • Page 17: Control Panel

    Press and hold set to save required setting, the controller will scroll “Saving” and return to main screen. 4. Fault Messages If a fault is detected, the VEXO iX-2 Controller display will scroll a Fault Message as below. The VEXO iX-2 ®...
  • Page 18: Monitoring & Parameters

    - Filter Blocked, Clean Magnet Grate / Replace Filters. < BLOCKED FILTER > The display rolls: In the event of a Dirty Flow Pressure Transducer failure, the VEXO® iX-2 Controller will scroll “Sensor 1 Fail”. - Pressure Transducer Dirty Flow Failure. < SENSOR 1 FAIL >...
  • Page 19: Modbus Address List

    ® VEXO iX-2 Controller Parameters ® Number Parameter Default Value Range 1. Blocked Filter 2. PHX High DP - Service now 3. High DP on Coil - Service Now Pressure Differential Message 4. High DP on Strainer - Service Now 5.
  • Page 20 ® X Variable X Variable Denomination Type Description Address Format 40001 Pressure Sensor 1 Read Word Value of Sensor 1 Pressure Sensor 2 Read Word Value of Sensor 2 40002 Current Read Word Value of current through pump 40003 Read Word Status of Pump Relay 40006...
  • Page 21 ® X Variable Data Conversion X Variable Format Description Address 40001 Pressure Sensor 1 Decimal of Bar/PSI Pressure Sensor 2 Decimal of Bar/PSI 40002 Current 40003 Preliminary Settings 9600 40006 Pump Relay Baud Rate 40007 Filter Pump Alarm Relay Word Length 40008 General Alarm Relay Parity...
  • Page 22: Filter Maintenance

    This equipment must only be used, maintained or serviced by trained competent engineers. If in any doubt please do not touch this equipment. For further advice please contact VEXO International (UK) Ltd or your reseller for additional information and guidance. WARNING This equipment uses Rare Earth Magnets with a strong magnetic field.
  • Page 23: To Clean & Replace The Filters

    X-POT 6+ Vessel (3) to drain. ® ® Remove the 1/2” plug and manually open the 1/2” Manual Vent Isolating Valve (15). This will open the VEXO ® X-POT 6+ ® Vessel (3) to atmosphere and will help the VEXO ®...
  • Page 24 28. Manually close the 1” Isolating Valve (10). This will close the VEXO X-POT 6+ Vessel (3) to drain. ® ® 29. Slowly manually open the 1” Isolating Valves (1) on the Dirty Flow into the VEXO ® X-POT 6+ ® . This will now let system water into the VEXO ®...
  • Page 25: Dosing & Water Treatment Additives

    ® Dosing & Water Treatment Additives To manually dose the system, it may only be carried when the system is shut down and the VEXO ® X-POT 6+ ® has been hydraulically isolated from the main system water pressure and also electrically isolated from the main system power supply.
  • Page 26: To Manually Dose The System With Water Treatment Additives

    X-POT 6+ Vessel (3) to drain. ® ® Remove the 1/2” plug and manually open the 1/2” Manual Vent Isolating Valve (15). This will open the VEXO ® X-POT 6+ Vessel (3) to atmosphere and will help the VEXO X-POT 6+ Vessel (3) drain quicker.
  • Page 27 This over-spill will eventually lead to drain. 24. Manually close the 1” Isolating Valve (12) below the Tundish. 25. Replace the 1/2” plug and manually close the 2” Manual Vent Isolating Valve (15). This will close the VEXO ® X-POT 6+ Vessel (3) to atmosphere.
  • Page 28 39. Manually close the 1” Isolating Valve (10). This will close the VEXO ® X-POT 6+ ® Vessel (3) to drain. 40. Slowly manually open the 1” Isolating Valves (1) on the Dirty Flow into the VEXO X-POT 6+ . This will now let ® ®...
  • Page 29: Bolt Tightening Notes

    Then Bolt 5 Bolt 3 Sequence D Then Bolt 7 FRONT When the VEXO ® X-POT 6+ ® top flange plate is replaced, ensuring the seal faces are clean and unobstructed. The tightening sequence must be repeated 3 times to guarantee that all the nuts are to the required torque (4ONm).
  • Page 30: Decommissioning & Dismantling

    This equipment must only be used, maintained or serviced by trained competent engineers. If in any doubt please do not touch this equipment. For further advice please contact VEXO International (UK) Ltd or your reseller for additional information and guidance.
  • Page 31: General Assembly Drawing Vexo X-Pot

    ® WEAR APPROPRIATE PPE WHEN WARNING! OPERATING THE VEXO X-POT 6+ ® ® INSTALLATION BY QUALIFIED/EXPERIENCE TECHNICIANS ONLY TUNDISH TUNDISH ISOLATION SWITCH PD-MONITOR MAN. VENT PUMP DIRTY X-POT FLOW X-POT CLEAN SIDE RETURN FRONT PUMP MAN. VENT DIRTY FLOW Dimensions...
  • Page 32: General Access Drawing Vexo X-Pot

    ® WEAR APPROPRIATE PPE WHEN WARNING! OPERATING THE VEXO X-POT 6+ ® ® INSTALLATION BY QUALIFIED/EXPERIENCE TECHNICIANS ONLY Recommended General Access Measurements Refer to corresponding letter in drawing above Maximum height of the tundish above ground 1300mm 400mm Minimum unobstructed space required above tundish for dosing chemicals...
  • Page 33: Declaration Of Conformity

    ® ® www.VEXOint.com X-POT 6+ O&M Manual ® technical@VEXOint.com Last Updated - 11/01/2023 +44 (0)1767 500 150 Page 33...
  • Page 34: Service History

    ® WEAR APPROPRIATE PPE WHEN WARNING! OPERATING THE VEXO X-POT 6+ ® ® INSTALLATION BY QUALIFIED/EXPERIENCE TECHNICIANS ONLY ® www.VEXOint.com X-POT 6+ O&M Manual ® technical@VEXOint.com Last Updated - 11/01/2023 +44 (0)1767 500 150 Page 34...

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