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Summary of Contents for ROJEK RFS 410
- Page 1 RFS 410 RFS 510 translation of an original Service instructions handbook up dated 02/ 2016 WOODWORKING MACHINERY Masarykova 16, 517 50 astolovice ROJEK Czech Republic - Europe www.rojek.cz rojek@export.cz +420 494 339137 up to - 41 fax - 322701; -323341...
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Page 3: Table Of Contents
8.6.1.3 Controler of emergency stopping 8.6.1.4 Rebreaking of cutterblock 8.6.2 Machine“upper operating“from panel on the bracket arm 8.6.2.1 Machine connection 8.6.2.2 Machine start and stopping 8.6.2.3 Machine run reversation 8.6.2.4 Rebreaking of cutterblock 8.6.2.5 Controler of emergency stopping ROJEK a.s. RFS 410, 510... - Page 4 12.1 Accessories 13 Special accessories 14 Spare parts 15 Guarantee 16 Machine liquidation at service life expiry 16.1 Dealing with packing 16.2 Dealing with machine Enclosures : A) electric connection diagram B) list of electrotechnical parts ROJEK a.s. RFS 410, 510...
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Page 5: Introduction
Notice The text and pictures of this manual is a know how of the ROJEK Co. No part of it can be copied and third persons are not allowed to learn it or its part without the company´s approval. -
Page 6: Machine Use
: fire danger of combusitve dusts (BE2N2). 2 Machine signification Machine type can be identified at the production shield on machine frame. Type RFS 410 - planer, planing width 400 mm Type RFS 510 - planer, planing width 500 mm ROJEK a.s. - Page 7 3. rotating direction to the left 4. attention, electric device 5. attention, alert 6. rear table adjusting 7. overswitch for electric brake releasing 7a) rotating direction of working spindle 7b) OFF, still-stand 7c) brake released. ROJEK a.s. RFS 410, 510...
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Page 8: Technical Data
Exhausting nozzle diameter 1 phase + PE + N 230 V / 50 (60) Hz Voltage / frequency V / Hz 3 phases+PE+N 400(230) V / 50 (60) Hz Line safeguarding 16 (25) Nett weight Gross weight ROJEK a.s. RFS 410, 510... -
Page 9: Machine Dimensions
3.1 Machine dimensions A (mm) B (mm) C (mm) RFS 410 2 600 1 220 RFS 510 2 700 1 420 ROJEK a.s. RFS 410, 510... -
Page 10: Possible Machine Variants
3.2 Possible machine variants electric motor power of - RFS 410….3 ; 4 kW (3 phases.), 3 kW (1 ph.) - RFS 510…..4 ; 5,5 kW (3 phases.) operation voltage - 3 x 400 V or 3 x 230 V... -
Page 11: List Of Used Grounds
Machinery safety - Electrical machine parts - Part 1 : General requirements EN 60073 ed.2 : 2003 (EN 60073: 2002) Basic and safety principles for interface man-machine, marking and identification - Encoding principles of convey- ers and controllers. ROJEK a.s. RFS 410, 510... -
Page 12: General
- Pay attention so as not to touch any switch by chance during machine run. - Never touch rotating cutterblock by hands or with whatever else. ROJEK a.s. RFS 410, 510... -
Page 13: Dress A Personal Safety
- Replace blunt tools as soon as possible, for blunt tools often cause injuries or damages . - Never use tools at higher speed than recommended by its producer. - Stop all machine functions before replacing of tools. ROJEK a.s. RFS 410, 510... - Page 14 - Ensure sufficient lighting in working space that will not throw shadows or cause a stroboscopic effect. Hygienic norms indicate 500 lx for minimal lighting for a safe and quality work. - Never lay tools or other subjects onto working tables or coverings. ROJEK a.s. RFS 410, 510...
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Page 15: Transport And Storage
- put the machine carefully and slowly without beatings from truck onto ground. The weight of RFS 410 is 560 kg. The weight of RFS 510 is 620 kg. ROJEK a.s. RFS 410, 510... -
Page 16: Working Space
(anchor the machine). Attached drawing shows a lay-out of anchoring openings on the machine. RFS 410 - A x B = 930 x 374 mm RFS 510 - A x B = 1030 x 474 mm ROJEK a.s. -
Page 17: Connection Of Exhaustion
Use a flexible exhausting hose of diameter 150 mm for connecting. Connect the exhausting hose to nozzle, placed in rear part of the machine. Wooden waste must be liquidated eco-friendly - not to worsen the environment. ROJEK a.s. RFS 410, 510... -
Page 18: Connection To The Mains
Herewith you avoid eventual machine starting by chance by an else per- son. ROJEK a.s. RFS 410, 510... -
Page 19: Rotating Direction
! The protection against dangerous contact of inanimate parts is assured with a self acting disconnecting from the mains according to the norm EN 60 204-1 ed.2 and IEC 60 364-4-41. ROJEK a.s. RFS 410, 510... -
Page 20: Machine Connection
3 - cutterblock reversation (so far as the machine is equipped with reversation) So far as the overswitch gets overswitched across the "0" position - the machine must be always started by a motor starter. ROJEK a.s. RFS 410, 510... -
Page 21: Rebreaking Of Cutterblock
ATTENTION – It is necessary always to get back the release controler into the position “BRAKED“, otherwise the cutterblock motor cannot be started with the green controler (B). ROJEK a.s. RFS 410, 510... -
Page 22: Controler Of Emergency Stopping
- change position of table by table adjusting lever (B) according to required removal chip thickness; - fix the table by fixing lever (A); - the value of set chip thickness can be read at the scale (C). ROJEK a.s. RFS 410, 510... -
Page 23: Adjusting Of Tiltable Ruler
Release the fixing lever (D) of the ruler (A) tilting; - tilt the ruler (A) to the needy position; - tighten the fixing lever (C) of the ruler (A) tilting again. Positions upright and tilted of 45° are assured by the back stop screws. ROJEK a.s. RFS 410, 510... -
Page 24: Adjusting Of Control Panel
5 mm. Then switch on the ma- chine and push and shift machined workpiece against cutterblock (be- tween the cutterblock cover and ruler). ROJEK a.s. RFS 410, 510... -
Page 25: Planing Of Short Pieces
9.8 Planing of short pieces Use a special holder when planing short workpieces. A possible exe-cution you can see on the picture. You can offer the holder as a special accessories of the machine. ROJEK a.s. RFS 410, 510... -
Page 26: Working Places
A short stiff aipron and protection of eyes are rated for the work on the planer. It is proper to use adequate protection of hearing and recommended working shoes. Wearing of working coats is forbidden. ROJEK a.s. RFS 410, 510... -
Page 27: Installation Of Demountable Parts
- to remove shavings in cutterblock surroundings by hand or anything on running machine - to use other cutters in cutterblock than recommended by machine producer - to use cutters of width under 20 mm. ROJEK a.s. RFS 410, 510... -
Page 28: Tools
Cutters must be fixed along all its length. 10.2 Cutter block cutters exchange/ setting up 10.2.1 Pushing up cutters by screws sys- Standard machine equipment is the Rojek cutterblock system. Swing away the planing ta-bles before exchange of cutters. Release three screws (5) in the pressing-off-wedge (2) by hexagonal spanner nr. - Page 29 (2), and light tightening of the screws (4), the cutter is ready for adjust- ment. If the cutters are changed for reason of wear, always replace all four !!! ROJEK a.s. RFS 410, 510...
- Page 30 As far as the device is correct, this distance is about 3 mm (X- value on picture). Adjust all 4 cutters in cutterblock twice - always on the left and on the right side of cutterblock. Tighten all screws. ROJEK a.s. RFS 410, 510...
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Page 31: Step One
! The cutter is reversible. As soon as both cutting adges of cutter are blunt - do not sharpen them, but replace with new ones ! Exchange the blades all at once ! ROJEK a.s. RFS 410, 510... -
Page 32: Maintenance And Repairs
Take care that the belts are not fouled (dirty) with oil or grease. In case it happens, clean the belts only with paper. Clean the machine from dust with a vacuum cleaner. This should be done once a week at least. ROJEK a.s. RFS 410, 510... - Page 33 Lubrication point - needy act ( hour) ( hours) ( hours) Permanent grease at change filling Grease by spread- Grease with oil can Plastic lubricant or LV-2-3 OL-B5 OL-B5 Equivalent ISO-L-XCBEA 3 ISO - LAN 68 ROJEK a.s. RFS 410, 510...
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Page 34: Faults Remedy
Machine does not stand on flat surface. Workpiece interfers with the back table : Badly in height adjusted cutters or front table. Thinned end of workpiece : Badly adjusted cutters or tables. Badly atteched or led-along workpiece. ROJEK a.s. RFS 410, 510... -
Page 35: Delivery Extent
(from machine rating plate) and the part position number in spars drawing. If an enclosure with listed spare parts is a part of this manual - it is available to state numbers and names of spares according to this enclosure. ROJEK a.s. RFS 410, 510... -
Page 36: Guarantee
15 Guarantee Works and operations, not mentioned here, involve a written agreement of the ROJEK Co., Masarykova 16, 5170 50 Castolovice, the Czech Republic, Europe. Every machine and equi- pment is provided with a guarantee certificate. It is important to fill the warranty certificate just during purchasing it with a respect of possibility to set up eventual guarantee claim and for sake of product´s safety. - Page 37 ENCLOSURE A – ELECTRIC CONNECTION DIAGRAM RFS 410, 510 - 3 kW | 4 kW ROJEK a.s. RFS 410, 510...
- Page 38 ENCLOSURE A – ELECTRIC CONNECTION DIAGRAM RFS 410, RFS 510 5,5 kW motor ROJEK a.s. RFS 410, 510...
- Page 39 H05VV-K5G1,5 CYSY 4Bx1,5mm H05VV-K7G1,5 CYSY 5Bx1,5mm protecting W 21-30 H05V-K1G1,5 CYA 2,5 mm circuits supply branch line con- GEWISS terminal nection Note : The producer reserves himself the right for changing components and its supplier. ROJEK a.s. RFS 410, 510...
- Page 43 GRADUAL DC BRAKES MAINTENANCE ADJUSTING, INSTRUCTIONS General information This brake type is desidned for machinery where a gradual but not necessarily precise braking is required. Thank to the single friction surface, the FCP brake provides noisless controlled stopping with low a brake torque to prevent any damage to machinery and operator alike. The brake friction is applied by the action of a set of springs that push the armature plate against the internal surface of the cast iron cooling fan.
- Page 44 the air gap adjustment instructions So as to re-adjust the air gap, it is necessary to tighten up the adjustment screw up to the rated values, scheduled below. brake brake torque input power turn-on time release time air gap dimension M 63 M 71 M 80...
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