X-FLOC Minifant M99 Operating Instructions Manual
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X-FLOC Minifant M99 Operating Instructions Manual

Insulation blowing machine
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Operating Instructions
Insulation Blowing Machine Minifant M99 · F-Series
Original Operating Instructions
Version 2
M99 · M99-DS · M99-DS-Pro
X-Floc Dämmtechnik-Maschinen GmbH
Rosine-Starz-Straße 12 · 71272 Renningen · Germany
Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com

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  • Page 1 Operating Instructions Insulation Blowing Machine Minifant M99 · F-Series Original Operating Instructions Version 2 M99 · M99-DS · M99-DS-Pro X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 2: Table Of Contents

    Establishing Operational Readiness     5.7.2 Warm Up     5.7.3 Initial Operation     5.7.4 Decommissioning Page 2 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...
  • Page 3 Technical Details FFB 400     EC Declaration of Conformity     Index     Change Index Page 3 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 4: About The Operating Instructions

    Germany Phone: + 49-7159-80470-30 Fax: + 49-7159-80470-40 Email: info@x-floc.com Web: www.x-floc.com Your X-Floc distributor As of: 09.10.2015 Page 4 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...
  • Page 5 Must wear breathing mask. Must wear ear protectors. Sorted and recycled environmental hazardous waste in accordance with environmental protection. Page 5 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 6: Safety Notes

    2.2.2 Non-Intended Use Any other applications exceeding this are considered improper. X-Floc Dämmtechnik-Maschinen GmbH shall not be liable for any resulting damage to persons and/or objects.

  • Page 7: Safety Devices

    2.5 Spare Parts Spare parts must comply with the manufacturer’s technical requirements. This is always guaranteed when using original spare parts. X-Floc GmbH is not liable for any damages as a result of using improper spare parts. 2.6 Insulation Materials The insulation blowing machine may only be used with insulation materials which are authorised by construction supervisory boards.

  • Page 8: General Technical Description

    Rotary Airlock Transport and insulation material outlet, material dosing Conditioning unit Shredding and conditioning of insulation material Page 8 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...
  • Page 9 Pressure detection unit setting Catch seal for the hopper Building parts fixing and lock Sack support (optional) Insulation material feed Page 9 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 10: Control Elements

    Forward rotation of the rotary airlock [8] and the conditioning unit maintenance button S1 (M99) / [9] during maintenance work and for pre-crushing S2 (M99-DS, M99-DS-Pro) Page 10 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...
  • Page 11 Figure 6: Control Element additional switch box [14] Pos. Control Element Purpose Pressure regulator S3 Pressure threshold setting Page 11 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 12: Delivery Contents

    Netz: 230 V / 50 Hz / 16 A Nenndaten: 3,6 kW Figure 7: Serial plate M99-DS-Pro Page 12 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 13: Technical Details

    *4) If necessary, a high performance-radial ventilator can be switched off. The back-up fuse must contribute 10A at this connection, see chapter 4.1.2. Page 13 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 14: Preparation

    Avoid direct sunlight.  Ensure a sufficient amount of cool and fresh air reaches the machine’s intake socket [11]. Page 14 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 15: Power Connection

    The suction hose, with a nominal diameter NW75, must be put over the intake socket and hermetically sealed with a hose clamp NW75. Page 15 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 16: Outlet Connection

    Securely screw the connection plug’s ferrule onto the control socket. Figure 12: Control connection Page 16 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 17: Operation

    Connection via the machine control socket X3 [28] Connection cable Hand-held control and insulation blowing machine connection Page 17 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 18: Switching The Machine On

    For information about operating the machine, please check the separate operating instructions for the KFB 2000 or contact the customer service team. Page 18 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 19: Radio Remote Control Ffb 400

    Control-LED for arising radio contact Battery LED Signal LED for necessary battery, radio demolition and activated key lock Page 19 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 20: Control Activation

    If the hand-held control’s batteries need to be changed, the red battery LED [46] will flash continuously. The battery’s remaining capacity is approx. 20%. Page 20 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 21: Deceleration Time Setting

    AUX [43] button every second. The off delay time be delay time shortened up to a minimum of 0 seconds. Page 21 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 22: Hand-Held Control And Receiver Configuration

    For information about operating the machine, please check the separate operating instructions for the FFB 2000-Pro or contact the customer service team. Page 22 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 23: Functionality

    [7] (5). Page 23 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 24: Airlock Feed Gate

    FFB2000-Pro remote control. For further information, 100% refer to the FFB2000-Pro operating instructions. [RPM] Figure 19: Material flow volume selector R2 [24] Page 24 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 25: Initial Commissioning

    In order to protect personnel from permanent hearing damage, hearing protection should be worn. Page 25 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 26: Decommissioning

    Set the main switch Q1 [19] to position “0”. Pull out the net adaptor. Page 26 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 27: Additional

    Figure 22: Opening the insulation blowing machine blowing machine‘s internal hosing, tip the machine and remove the bottom plate. Page 27 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 28: Maintenance Intervals

    [8]. Air supply Check valve Rotary airlock Figure 23: Check valve position Page 28 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 29: Conditioning Unit & Rotary Airlock Maintenance Function

    Let the insulation blowing machine run empty for approx. 1-4 hours. Figure 26: Rotary airlock [8] with gaskets Page 29 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 30: Pressure Test

    If the contamination is very strong, the pressure hose’s connection on the check valve must be disconnected and cleaned. For further information, please contact customer service. Page 30 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 31: Carbon Brushes

    Damaged cable connections and cable breaks must be replaced immediately. Page 31 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 32: Faults & Troubleshooting

    Get rid of insulation material between the airlock positioned. or blocked. feed gate and attachment base (see chapter 6.1.14). Page 32 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 33: Disposal

    Page 33 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 34: Appendix

    The obtainable spare parts for the insulation blowing machine can be taken from the delivery contents and the drawings. Should you have any further enquiries, please contact customer service. Page 34 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 35: Technical Drawings & Circuit Diagrams

    1369 2217 5189 5198 6396 1368 DETAIL F 2239 2548 DETAIL G Figure 30: Blow-up drawing M99 Page 35 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...
  • Page 36 Pos.-Nr. Menge Art.-Nr. 5615 5700 6358 2241 1181 3821 4568 2245 Figure 31: Blow-up drawing M99 3,6kW Page 36 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...
  • Page 37 Pos.-Nr. Menge Art.-Nr. 5615 6138 6138 4704 4568 3821 2239 1181 4703 2241 Figure 32: Blow-up drawing M99-DS 3,6kW Page 37 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...
  • Page 38 2201 2205 1387 2203 2204 5210 2751 3052 3061 5948 3089 Figure 34: Blow-up drawing gear box Page 38 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...
  • Page 39 Figure 36: Blow-up drawing air supply unit Art.-Nr.: 3449 Pos.- Menge Art.-Nr. 3313 1383 3450 3451 Figure 37: Blow-up drawing suction hood [12] Page 39 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 40: Electrical Circuit Diagram M99

    Insulation Blowing Machine M99 7.2.2 Electrical Circuit Diagram M99 Figure 38: Electrical circuit diagram M99 Page 40 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...
  • Page 41 Insulation Blowing Machine M99 Figure 39: Electrical circuit diagram M99 Page 41 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 42: Electrical Circuit Diagram

    Insulation Blowing Machine M99 7.2.3 Electrical Circuit Diagram M99-DS Figure 40: Electrical circuit diagram M99-DS Page 42 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...
  • Page 43 Insulation Blowing Machine M99 Figure 41: Electrical circuit diagram M99-DS Page 43 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...
  • Page 44 Insulation Blowing Machine M99 Figure 42: Electrical circuit diagram M99-DS Page 44 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 45: Electrical Circuit Diagram M99-Ds-Pro

    Insulation Blowing Machine M99 7.2.4 Electrical Circuit Diagram M99-DS-Pro Figure 43: Electrical circuit diagram M99-DS-Pro Page 45 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...
  • Page 46 Insulation Blowing Machine M99 Figure 44: Electrical circuit diagram M99-DS-Pro Page 46 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...
  • Page 47 Insulation Blowing Machine M99 Figure 45: Electrical circuit diagram M99-DS-Pro Page 47 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 48: Parameter List For The Frequency Convertor M99-Ds Und M99-Ds-Pro

    Relay outputs 3 (Air, Material, AUX), max. load 30,0 V / 5,0 A All values are approximate values. Page 48 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 49: Ec Declaration Of Conformity

    A set of operating instructions for this machine is available both in its original version and in the user’s native language. Place, Date: Renningen, 09.10.2015 Managing Director Dipl.-Ing. Herr Axel Greiner Page 49 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 50: Index

    Pressure regulator ..............11 FFB 2000-Pro ................22 Pressure test................. 30 Filling height ................13 Qualified electrician ..............6 Page 50 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

  • Page 51: Change Index

    Use ..................... 6 Setup ....................14 Warm up ..................25 7.5 Change Index Date Modification Editor 15.05.15 First edition Page 51 of 51 X-Floc Dämmtechnik-Maschinen GmbH Rosine-Starz-Straße 12 · 71272 Renningen · Germany Phone +49-7159-80470-30 · Fax -40 | info@x-floc.com · www.x-floc.com...

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