Related Manuals for Payne Si
Summary of Contents for Payne Si
- Page 1 MACHINE No. x SOLENOID CONTROL WITH FULL GUARDS OPERATORS MANUAL www.paynepalletinverters.co.uk Dereham Road, Beeston, Kings Lynn, Norfolk PE32 2NQ, UK Telephone: +44 (0) 1328 700138 Fax: +44 (0) 1328 701879...
-
Page 2: Table Of Contents
CONTENTS INTRODUCTION CONTENTS CONTENTS CONTINUED SAFETY PRECAUTIONS PRODUCT DESCRIPTION INSTALLATION HANDLING MACHINE INSTALLATION GUARD INSTALLATION GUARD INSTALLATION CONTINUED CABLE INSTALLATION GUARD INSTALLATION CONTINUED CONNECTION OPERATION PRE-USE & START UP PROCEDURE OPERATORS MANUAL MAINTENANCE MAINTENANCE SCHEDULE LUBRICATION - GREASING WEAR PLATE LUBRICATION - COMBINATION BEARINGS LUBRICATION - GREASING BOSS AND PINION OIL CHANGE PROCEDURE... -
Page 3: Contents Continued
CONTENTS CONTINUED COMPONENTS PUMP ASSEMBLY PUMP ASSEMBLY (INTERNAL) TURNOVER RAM RACK & PINION VALVE ASSEMBLY CLAMP RAMS BUFFERS COBINATION BEARINGS SPECIFICATIONS SPECIFICATION OIL DATA SHEET OIL DATA SHEET CONTINUED GREASE DATA SHEET GREASE DATA SHEET CONTINUED ATTACHED DOCUMENTS DRAWINGS, EC CONFORMITY,... -
Page 4: Safety Precautions
SAFETY PRECAUTIONS SAFETY: THE MACHINE IS TO BE USED ONLY IN ACCORDANCE WITH SAFETY GUIDELINES AND IS NOT TO BE USED FOR ANY OTHER PURPOSE THAN ORIGINALLY INTENDED. The machine is fitted with a stop button, which MUST be activated in all possible emergency situations, disabling the machine. -
Page 5: Product Description
PRODUCT DESCRIPTION SOLENOID CONTROL & FULL GUARDS This Pallet Inverter is a highly versatile machine, used for efficient exchanging of pallets from a load. The machine is loaded with a forklift truck. A single table clamps the load, the machine then inverts the load through 180 degrees. -
Page 6: Handling
HANDLING The machine MUST only be unloaded and loaded with the use of a suitably rated fork lift truck and a competent, qualified driver. There are two fork tine receiving slots on the machine ‘A’ frame. If required a designated lookout person should be assigned if the drivers visibility is reduced by the load. -
Page 7: Machine Installation
MACHINE INSTALLATION Tools Required: Fasteners (supplied): 10mm spanner Fixing kit for the machine 13mm spanner M8 Through floor bolts 19mm spanner M20 Through floor bolts 30mm spanner Machine guards Suitable mallet Light barriers 8mm/20mm SDS drill bits Before installation, ensure the following items are available: •... -
Page 8: Guard Installation
GUARD INSTALLATION • Once the Inverter is correctly bolted to the floor. Place the control box to the front of the machine where it cannot get damaged. • Lay out the panels and posts as the layout drawing in the back of this manual with all the two holes on the feet on the outside of the guarded area. -
Page 9: Guard Installation Continued
GUARD INSTALLATION CONTINUED • Place the cable tray corners in the back to corners and fasten to the cable tray. • Then fix the control panel in the control box recess by removing the bottom of the control box, fixing the Panel to the Box and replacing the bottom of the box. -
Page 10: Cable Installation
CABLE INSTALLATION LIGHT BARRIER/CONTROL PANEL • Once the machine and guards are bolted to the floor replace the light barriers, lay the cables in the tray. Then cable tie them down until you reach the front. Plug in the cable to the light barrier (the cables can not be mixed up as the cable can only be plugged into the correct socket). -
Page 11: Guard Installation Continued
GUARD INSTALLATION CONTINUED... -
Page 12: Connection
CONNECTION SAFETY: THE FOLLOWING SHOULD ONLY BE CARRIED OUT BY A FULLY QUALIFIED ELECTRICIAN. • Connect the machine to an adjacent suitably rated electrical supply. • Ensure the stop button on the control panel is released. • Switch the electrical isolator on, at the main electrical panel. •... -
Page 14: Pre-Use & Start Up Procedure
PRE-USE INSPECTION Pre-use Inspection: • Visually inspect the machine for any obvious deformities or irregularities. • Ensure there are no oil leaks and the hydraulic oil level is correct on the tank sight glass. • Ensure the area under the rotating body is free from debris using a long handled broom, never enter the area under the rotating body at any time. -
Page 15: Operators Manual
OPERATORS MANUAL Correctly locate the desired load to be inverted, with the load placed on the fixed table and the leading corner placed against the rotating body back/side wall. SAFETY: ALWAYS ENSURE THERE ARE NO PERSONS PRESENT WITHIN THE GUARDED AREA PRIOR TO STARTING! Turn the key to the on position. -
Page 16: Maintenance Schedule
MAINTENANCE SCHEDULE SAFETY: BEFORE CARRYING OUT ANY MAINTENANCE OPERATION ENSURE THE MACHINE IS IN ITS DEFAULT (AT REST) POSITION AND THAT THE ELECTRICAL ISOLATOR ON THE MAIN CONTROL PANEL IS SWITCHED OFF AND LOCKED. CHOCK THE MACHINE IF WORKING IN THE AREA OF THE ROTATING BODY. -
Page 17: Lubrication Greasing Wear Plate
LUBRICATION GREASING WEAR PLATE The wear plate is a sacrificial element which is designed to guide the rack during normal operation, this plate requires regular lubrication to ensure smooth operation. NOTE: It is important to use the correct grade of grease (see specification page). From time to time the plate may also need to be adjusted, this is detailed below and takes any play out of the rack/wear plate assembly which may have occurred due to frictional losses. -
Page 18: Lubrication Combination Bearings
LUBRICATION COMBINATION BEARINGS This machine is fitted with precision Combination bearings, these bearings come pre lubricated and do not require greasing. However it is worth checking the condition of the bearings in accordance with the maintenance schedule and if required lightly grease. SAFETY: SUITABLE CHOCKS SHOULD BE PUT IN PLACE TO PREVENT THE BODY FROM MOVING, WHILST LUBRICATION OF THE MACHINE IS CARRIED OUT. -
Page 19: Lubrication - Greasing Boss And Pinion
LUBRICATION GREASING BOSS & PINION iii. The pivot boss houses the main pivot pin and related bush, attached to the pivot pin is the pinion. This pinion is connected to the rack/turnover ram and is used to turn the rotating body. -
Page 20: Oil Change Procedure
OIL CHANGE PROCEDURE Tools Required: Materials Required: Part No. 13mm spanner Oil suction filter H-F-SE1320 24mm spanner Return filter element H-F-2012 Oil transfer pump Qualube HM 32 60 litre container Oil absorbent pads NOTE: ALTHOUGH THE WHOLE HYDRAULIC SYSTEM CONTAINS 60 LITRES OF OIL ONLY 40 LITRES WILL BE IN THE TANK ITSELF. -
Page 21: Oil Change Procedure Continued
OIL CHANGE PROCEDURE CONTINUED • Replace the strainer filter with the new filter component. • Examine the tank lid seal for deterioration, signs of perishing or damage and replace the seal if necessary. At this point drain any excess oil from the motor/pump assembly. •... -
Page 22: Light Barrier
TECHNICAL INFORMATION LIGHT BARRIERS NOTE: NO ADJUSTMENT OF THE LIGHT BARRIERS MUST BE MADE, UNLESS DIRECTLY INSTRUCTED TO DO SO BY THE MANUFACTURER. The light barriers operate by projecting a beam from an emitter, which is then picked up by the adjacent receiver, if this beam is broken the machine will automatically shut down. -
Page 23: Limit Switches
TECHNICAL LIMIT SWITCHES (ROTATION) NOTE: THE FOLLOWING SWITCHES MUST NOT BE ADJUSTED (UNLESS DIRECTLY INSTRUCTED BY THE MANUFACTURER). The limit switches control the limit of the rotating body’s movement, It is important that these switches are not tampered with. The following instructions are laid out in the unlikely occurrence of machine malfunction and must only be carried out if instructed to do so by the manufacturer and only by a competent engineer. - Page 24 COMPONENTS PUMP ASSEMBLY Item Component Part No. Motor/pump assembly E-EMA-4KW Bottom mounted pressure gauge H-PG-4000 BTM Return filter pressure indicator H-F-RFI Return filter assembly H-FH-2012 Filler/filter H-F-1163.40 Tank sight glass H-SG-FLT-221...
- Page 25 COMPONENTS PUMP ASSEMBLY (INTERNAL) Item Component Part Number 11cc hydraulic pump H-P-11CC Strainer filter H-F-SE1320 Filler filter H-F-1163.40 LS252 motor bell housing H-EM-B/HOUS Return filter replacement element H-F-2012 Flexible coupling (inside bell housing) H-EM-P/COUP...
- Page 26 COMPONENTS TURNOVER RAM 1&2 Item Component Part No. Turnover ram H-RAM-SI0002-2015 Ram seal kit H-RS-GM-90/50...
- Page 27 COMPONENTS RACK & PINION (located under fixed rear cover) Item Component Part No. Brass wear plate STD-RACK WEAR PLATE Rack R-40 RACK Pinion R-40 PINION Boss R-40 BOSS Rack boss STD-RAM BOSS...
- Page 28 COMPONENTS SPOOL VALVE ASSEMBLY Item Component Part No. Valve Manifold Assembly H-V-PH-STD-24 Speed control valve H-V-SCV-06S...
- Page 29 COMPONENTS CLAMP RAMS (located behind back cover plate) Item Component Part No. Clamp Ram H-RAM-NSSI-C Replacement seal kit H-RS-GM-50/30...
- Page 30 COMPONENTS BUFFERS Item Component Part No. Rubber conical buffer R-BUFFER-C1...
- Page 31 COMPONENTS COMBINATION BEARINGS Item Component Part No. Combination Bearings B-COM-BEARING_4.055...
- Page 33 SPECIFICATION Type Si Standard Pallet Inverter 180 degree Solenoid control c/w full guards Manufactured 2022 Beeston Kings Lynn, Norfolk, UK General data Minimum operating temperature (˚ c ) Maximum noise level (Db) <74.8 Finish Blue/Black guards Mechanical data Oil capacity (litre)
- Page 34 OIL SHEET DATA QUALUBE HYDRAULIC HM FLUIDS Qualube Hydraulic HM Fluids incorporate characteristics that give: protection against oxidation, anti-wear properties to reduce the wear occurring in all moving parts. 2. rust inhibitor treatment to help reduce the detrimental effects of water contamination. 3.
- Page 35 OIL DATA SHEET CONTINUED QUALUBE HYDRAULIC HM FLUIDS Performance Specifications: Qualube Hydraulic HM Fluids meet or exceed the requirements for industrial and mobile hydraulic systems which call for Parker Denison HF-0 (formerly Denison HF-1, HF-2, HF-0) Vickers Product, Eaton Brochure 694 (formerly Vickers I-286-S and M-2950-S) MAG IAS, LLC (formerly Cincinnati Milacron P-68, P-69 and P-70) US Steel 127, 136...
- Page 36 GREASE DATA SHEET Proteus 000EP, 00EP, 0EP, 1EP, 2, 2EP, 2M, 3 Lithium Soap Greases: A range of premium quality multi purpose greases, manufactured from Lithium-12-Hydroxyl Separate Soap dispersed in solvent refined mineral base stocks, fortified with selected compounds to inhibit corro- sion and oxidation.
- Page 37 GREASE DATA SHEET Proteus 2EP Lithium Soap Grease: Typical Physical Characteristics: Appearance Medium fibred grease Colour Bottle Green Worked Penetration (IP50) 265/295 NLGI Classification Dropping Point (IP132) 180EC min. Operating Temperature Range -20/+130EC Oil Separation (IP121) 5% max Oxidation Stability (IP142) 160 hours at 99EC - Pressure Drop psi Water wash out ASTM D1264...
Need help?
Do you have a question about the Si and is the answer not in the manual?
Questions and answers