NANO F6 User Manual

Mist eliminator

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F
mist eliminator
6
user guide

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Summary of Contents for NANO F6

  • Page 1 mist eliminator user guide...
  • Page 2 They are the contractors who install them, the manufacturers who use them in their processes and the service people who maintain them. At nano we have developed our products, packaging and support materials to ensure they exceed all of our Customers’ expectations.
  • Page 3: Table Of Contents

    table of contents section description page general information manufacturers details and support document introduction warranty guidelines packaging damage to packaging general safety intended use personnel 1.10 safe handling 1.11 technical description 1.12 product contents technical specification flow rates correction factors product dimensions product overview typical system layout...
  • Page 4: General Information

    This manual is copyrighted, all rights reserved. It may not, in whole or in part, be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine readable form without prior consent in writing from nano-purification solutions. It may not be distributed through the internet or computer bulletin board systems without prior consent from nano-purification solutions.
  • Page 5: Document Introduction

    mist eliminator document introduction This manual provides factory prescribed installation and maintenance procedures for a F mist eliminator. The procedures illustrated in this document are only to be performed by authorized personnel. For further information regarding the procedures outlined in this document contact the manufacturer before proceeding.
  • Page 6: Intended Use

    mist eliminator intended use of the product The mist eliminator is exclusively intended for the treatment of compressed air or some gases (consult facto- ry) with the removal of bulk water, oil and solid matter constituents. The mist eliminator must be operated only in accordance with the data on the rating plate. Any operations that do not comply with those stated on the product rating label will render the warranty void.
  • Page 7: 1. 1 0 Safe Handling

    mist eliminator 1. 1 0 safe handling Please ensure the relevant safe engineering practices and handling procedures are employed when handling, installing and operating this product. Ensure that the equipment is depressurized prior to carrying out any of the scheduled maintenance instructions specified within this user guide. In no circumstances must a damaged product be used in operation.
  • Page 8: Technical Description

    mist eliminator 1. 1 1 technical description The mist eliminator is a heavy duty coalescing filter designed to remove oil, particulate and water from compressed air. 1. 1 2 product contents when ordering a F mist eliminator you will receive the following; •...
  • Page 9: Technical Specification

    mist eliminator 2. 1 technical specification specifications design operating pressure range 20 to 150 psig 68 to 180°F recommended operating temperature range (20 to 82°C) 35 to 248°F design operating temperature range (2 to 120°C) initial differential pressure less than 0.5 psig recommended pressure differential for element change 1.0 psid condensate drain(s) included...
  • Page 10: Flow Rates

    mist eliminator flow rates nominal flow connection model scfm inlet & outlet MEL 0250 2” NPT MEL 0500 3” NPT MEL 1000 1000 1699 3” NPT MEL 1250 1250 2124 3” Flg MEL 1500 1500 2549 4” Flg MEL 3000 3000 5097 4”...
  • Page 11: Product Dimensions

    mist eliminator product dimensions DIMENSION “B” dimension weight model inches inches inches MEL 0250 54.0 1371.6 20.0 508.0 15.5 393.7 MEL 0500 61.0 1549.4 20.0 508.0 22.0 558.8 MEL 1000 69.0 1752.6 28.0 711.2 22.5 571.5 MEL 1250 71.0 1803.4 28.0 711.2 22.5...
  • Page 12: 2.5 Product Overview

    mist eliminator product overview number description number description compressed air inlet blind flange compressed air outlet element removal element inlet automatic drain port drain port automatic drain vent port differential pressure indicator lifting lugs safety relief valve port...
  • Page 13: Typical System Layout

    mist eliminator typical system layout grade M1 F grade M01 F MEL mist high efficiency high efficiency eliminator refrigerated air filter filter compressed air dryer inlet compressed air outlet CYCLING REFRIGERATED DRYER...
  • Page 14: Site Location

    mist eliminator site location When selecting an installation site for the F mist eliminator, ensure the following conditions are met: • Installation site is recommended for indoors. If installed in outdoor location, it must be protected from ambient conditions. • The ambient temperature must not drop below 32°F (0°C).
  • Page 15: Mist Eliminator Housing Installation

    mist eliminator mist eliminator housing installation • Position mist eliminator in the air line at the point of lowest operating temperature to minimize the amount of water and oil that may condense after the mist eliminator. • Place mist eliminator as close to the point of use as possible to keep pipe scale and dirt from re- contaminating the system.
  • Page 16: Element Installation

    mist eliminator mist eliminator element installation Fully depressurize mist eliminator housing before servicing. • The blind flange, attached at the top of the mist eliminator housing, must be removed to provide access to the element. Please note that blind flanges are extremely heavy. Extreme care should be taken to safely support the blind flange as it is removed.
  • Page 17: Shutdown, Maintenance & Element Replacment Procedure

    mist eliminator 3. 1 shutdown, maintenance and element replacement procedure Fully depressurize mist eliminator housing before servicing. • Close isolation valve before and after mist eliminator. • Open the valve on drain to relieve pressure from housing. • Once pressure is relieved, remove nuts, bolts and blind flange to open housing. •...
  • Page 18: 3.3 Daily Checks

    mist eliminator cleaning Clean the equipment with a damp cloth only and avoid excessive moisture around any electrical connections. If required a mild detergent may be used, however do not use abrasives or solvents as these may cause dam- age. daily checks •...
  • Page 19: Service Schedule And Breakdown

    mist eliminator service schedule and breakdown year 5 service monthly quarterly annually (60 months) ü ü ü ü When contacting your service provider be sure to provide the part number and serial number of your filter, this can be found on the rating plate. •...
  • Page 20: Replacement Elements And Spares

    mist eliminator replacement elements and spares model replacement element qty required MEL 0250 E 0250 MEL 0500 E 0500 MEL 1000 E 1500 MEL 1250 E 1500 MEL 1500 E 1500 MEL 3000 E 3000 MEL 5000 E 5000...
  • Page 21: Service Record

    mist eliminator service record part number serial number installed by installation date serviced by service hours run date comments / observations interval (if applicable) print sign year 1 year 2 year 3 year 4 year 5 year 6 year 7 year 8 year 9 year 10...
  • Page 22: Trouble Shooting

    mist eliminator 4. 1 trouble shooting problem problem caused solution Contaminant carryover Check element and replace if necessary. Differential pressure indicator in red Check element and replace. Poor filtration Contaminant carryover Check autodrain operation. Automatic float drain clogged Clean out and/or replace internals with service kit.
  • Page 23 notes...
  • Page 24 5509 david cox road charlotte,nc 28269 tel: 704.897.2182 fax: 704.897.2183 www.n-psi.com support@n-psi.com nano-purification solutions ltd dukesway, team valley trading estate, gateshead, ne11 opz united kingdom tel: +44 (0) 191 497 7700 www.n-psi.co.uk enquiries@n-psi.co.uk nano-purification solutions 188 bunting road, unit 8B...

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