Summary of Contents for Danfoss Weatherhead Coll-0-Crimp T-400-1
- Page 2 PORTABLE COLL-O-CRIMP® Model T-400-1 Set up and operating instructions System Specifications & Equipment T-400-1 Coll-0-Crimp® Press Specifications Crimping Capacity: 3/16” -1-3/8” I.D. 2-wire Hose Weight: 113 lbs. T-400 Coll-O-Crimp® Press with tooling includes one each of the following: T-400-1 Coll-O-Crimp® Press T-400-2C Collet -1/4”...
- Page 3 PORTABLE COLL-O-CRIMP® Model T-400-1 Set up and operating instructions Crimp Locator T-400-9 The T-400-9 allows you to make large volumes of hose assemblies by automatically aligning hose ends in proper crimp location. T-400-9 Crimp Locator Installation Instructions: Remove the front allen bolt using an allen wrench or tool provided with kit.
- Page 4 PORTABLE COLL-O-CRIMP® Model T-400-1 Set up and operating instructions Power Unit Specification T-402-1 Air/Hydraulic Pump (Some models have air port on right side) Dimensions 5-1/4” high, 5” wide, 12-1/2” deep Weight 18 lbs. Pressure 4000-4200 psi Reservoir Size 37.2 cu. in. Outlet Port Size 3/8”...
- Page 5 PORTABLE COLL-O-CRIMP® Model T-400-1 Set up and operating instructions Cabinet Mounting Instructions The FH-135X Stock Cabinet is designed specifically for your Coll-0-Crimp hose service program. The Coll-O-Crimp® press T-400-1 and T-421 U electric pump mount conveniently on top of the cabinet. If T-403-2 hand pump is used, a mounting bracket with hardware (Part No.
- Page 6 PORTABLE COLL-O-CRIMP® Model T-400-1 Set up and operating instructions Shop/Work Table Mounting Figure 1 - Bench Layout for Coll-O-Crimp® The following method of mounting your Coll-O-Crimp equipment package Equipment Set-Up is offered as a guide and may be varied to suit your particular needs. Open shipping cartons and remove all equipment and components.
- Page 7 PORTABLE COLL-O-CRIMP® Model T-400-1 Set up and operating instructions Mobile Set-Up Instructions INTRODUCTION: T-412 is designed for use with the Coll-O-Crimp I machine. See page 4 for specifications. Due to the mobile equipment application, caution must be taken when installing the DC unit. Adequate wiring is imperative for proper operation. If the battery is grounded to the engine, make sure the engine is grounded to the frame of the vehicle with the same wire gauge used for the power unit cable.
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Page 8: Checkout Procedure
PORTABLE COLL-O-CRIMP® Model T-400-1 Set up and operating instructions Check-out Procedure CAUTION Throughout the Check-out Procedure check allhose Check oil level in power unit. The oil reservoirs in all power units have been filled at the factory; however, if oil is required see pages 2 and 4 for the assembly/adapter connections for any leaks. - Page 9 PORTABLE COLL-O-CRIMP® Model T-400-1 Set up and operating instructions Operation Instructions 1. Place die ring T-400-8 on base plate against 3. Place proper size Coll-O-Crimp hose end on 4. Insert hose assembly from below between front stops. hose. Be sure hose is bottomed in hose end. collet halves.
- Page 10 PORTABLE COLL-O-CRIMP® Model T-400-1 Set up and operating instructions Operating Instructions (Con’t) Figure A Figure B Insertion Depth COLL-O-CRIMP® Spacer Ring Place hose ends on hose until hose is bottomed in collar. Typical spacer ring illustrating both sides of ring. To insure that hose is bottomed in collar, markthe insertion depth on the hose before inserting it into the hose end.
- Page 11 PORTABLE COLL-O-CRIMP® Model T-400-1 Set up and operating instructions Repair and Replacement Items Item # Part Number Description Not Shown T-400-CG Collet Feeler Gauge T-400-D Spacer Ring Selector Decal T-400-K1 Seal replacement kit for T-400-1 presses where the serial number ends with "04" or the "C"...
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Page 12: Troubleshooting Procedures
PORTABLE COLL-O-CRIMP® Model T-400-1 Set up and operating instructions Troubleshooting Procedures Troubleshooting Coll-O-Crimp T-421 U Electric Pump PROBLEM CAUSE SOLUTIONS (Page 13) Pump/motor does not start Blown fuse; Improper electrical hookup Step #1 (cut cord, loose wire, switch malfunctions) Motor starts but blows fuses High Amps;... - Page 13 PORTABLE COLL-O-CRIMP® Model T-400-1 Set up and operating instructions Troubleshooting Procedures Troubleshooting Coll-O-Crimp T-421 U Electric Pump IMPORTANT: Pressure must be relieved from system before disconnecting hose, installing gauge or removing valves from pump. Step 1: Step 4: Check fuse, loose wire connections, switch malfunctions or for Shuttle Valve - If the shuttle valve is in a closed position and damaged cord.
- Page 14 PORTABLE COLL-O-CRIMP® Model T-400-1 Set up and operating instructions Stock Cabinets FH-135X Stock Cabinet The FH-135X stock cabinet is designed specificallyfor your Coll¬0-Crimp® hose service program. It provides an ideal hose service center by combining your hose assembly equipment and stock into one convenient location. The sturdy FH-135X cabinet contains 50 heavy duty plastic drawers that can be divided into one, two, orthree compartments allowing you ample space for a large selection of Coll-O-Crimp®...
- Page 15 Phone: +86 21 3418 5200w Danfoss can accept no responsibility for possible errors in catalogs, brochures, and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequent changes being necessary in specifications already agreed.
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