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Summary of Contents for Collomix TINTA 16
- Page 1 .colorTEC Translation of the Original Operating Instructions English TINTA Color Dispenser Make sure to read the operating instructions prior to initial use! Always follow safety warnings! Please keep for future reference! This documentation is not subject to change management! September – 2017-02...
- Page 2 85080 Gaimersheim GERMANY or its legal successor. The content of the user information is the intellectual property of Collomix GmbH Collomix GmbH expressly reserves the right of ownership to and copyright of the information in the user information. Reprinting and reproduction, even in part, are permitted only with the written permission of Collomix GmbH.
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Page 3: Table Of Contents
Table of contents Information about the document ............... 6 Structure of the warnings ........................6 Signal words and signal colors......................6 Symbols ............................... 7 1.3.1 Mandatory action symbols ........................7 1.3.2 Warnings ............................. 7 1.3.3 Prohibitory signs ..........................8 Identification and notices .................. 9 Machine description .......................... - Page 4 Table of contents Design and function of the safety devices ..................24 Components – Electrical system / Controller ..................25 4.5.1 Machine lighting ..........................25 Transport......................26 Warning notices for transport ......................26 Transport procedure ........................... 26 5.2.1 Unloading the machine ........................27 5.2.2 Disposal of transport and warehouse packaging ................
- Page 5 Table of contents Technical support ..........................45 Maintenance and servicing ................46 Warning notices for maintenance and servicing ................. 46 General ..............................47 Maintenance instructions ........................47 9.3.1 Cleaning ............................... 47 9.3.2 Electrical equipment ........................... 48 Maintenance lists ..........................48 9.4.1 Maintenance skills of the operating personnel ...................
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Page 6: Information About The Document
Identification and notices 1 Information about the document 1.1 Structure of the warnings The combination of a signal with an icon classifies the respective warning. The symbol can vary depending on the type of danger. THE WARNING IS PLACED UNDER A SIGNAL WORD WHICH INDICATES THE EXTENT OF THE DANGER. -
Page 7: Symbols
Identification and notices 1.3 Symbols Some of the following special safety symbols in accordance with DIN EN ISO 7010: 2011 are used at the corresponding passages in the text of these operating instructions and require special attention depending on the combination of signal word and symbol: Symbol Usage Explanation... -
Page 8: Prohibitory Signs
Identification and notices 1.3.3 Prohibitory signs Symbol Explanation Symbol Explanation General prohibition sign Smoking prohibited Eating and drinking prohibited Table 4 Prohibition signs TINTA – Color Dispenser – Operating Instructions Page 8... -
Page 9: Identification And Notices
Any other use of the machine or use beyond its intended purpose is considered to be unintended use and therefore improper. In this case, the safety and protective mechanisms of the machine may be compromised. Collomix GmbH is not liable for damages resulting from such uses. Intended use also includes the following: ... -
Page 10: Service Life Of The Machine
Unauthorised modifications to the machine and the use of spare parts from external manufacturers (no original spare parts) may cause dangerous situations to arise. Do not allow any unauthorised or other modifications to the machine without prior approval of Collomix GmbH. TINTA – Color Dispenser – Operating Instructions Page 10... -
Page 11: General Information
2.5 General information 2.5.1 Liability and Warranty The "General Terms and Conditions of Sale and Delivery" of Collomix GmbH shall apply. Your rights in the event of any essential improvements can be found in our general terms of delivery. You can find them on our website www.collomix.de. -
Page 12: Objectives Of The Operating Instructions
Trained sales personnel at the building supplies store External qualified personnel (Collomix GmbH) The external technical personnel is specially trained with the products of the manufacturer and familiar with each phase of the machine's life cycle. The external technical personnel usually completes phases like transport and transfer to the operator. -
Page 13: Safety Information
Safety information 3 Safety information WARNING Danger of injury or damage to property Ignoring the operating instructions and all safety instructions it contains could result in dangerous situations. Read the operating instructions carefully before start-up. Meet and observe the required safety conditions. -
Page 14: User Obligations
Safety information 3.1.1 User obligations SAFETY INSTRUCTIONS All persons working in the area of the machine have an obligation to contribute to safety and health protection at the workplace. They must be conversant with the use of and the operating conditions of the machine. The machine must be in a safe condition and used safely to ensure safe operation. -
Page 15: Safety Devices
Safety information 3.2 Safety devices The machine is equipped with various safety devices (e.g. protective enclosure). These devices serve to protect individuals working on the machine from any danger to life and limb arising from electrical and mechanical actions and to limit material damage to the machine. 3.3 Dangers caused by forms of energy 3.3.1 Dangers caused by electrical energy DANGER... -
Page 16: Dangers Due To Operating Materials
Safety information 3.4 Dangers due to operating materials The operating personnel must protect themselves against materials that are hazardous to health. With this in mind, the manufacturer’s safety data sheets relating to the individual color pastes must be made available at the machine. WARNING Notes/instructions for safe handling Eating, drinking and smoking are prohibited at the machine and when handling equipment. -
Page 17: Additional Information
Safety information 3.6 Additional information As a matter of principle, the provisions of the accident prevention regulations of the employer's liability insurance association are applicable to all forms of work on the machine. In addition, observe and follow the applicable and binding accident-prevention regulations ... -
Page 18: Design And Function
TINTA 24: 142 kg TINTA 32: 150 kg Machine dimensions TINTA 16: 1080 x 805 x 1255 mm (excluding the protective / service area / screen): TINTA 24: 1235 x 805 x 1255 mm TINTA 32: 1220 x 925 x 1255 mm... -
Page 19: Complete Diagram - Overview
Design and function 4.2 Complete diagram – overview Figure 1 Complete diagram Screen Container sensor STOP button Container shelf MoveNOZ (height-adjustable dispensing Machine base (height-adjustable) head unit) Handle for height adjustment Transport castors CoolNOZ (dispensing head) with positioning TintOne (canister unit) laser TINTA –... -
Page 20: Tasks Of The Operating Personnel
Design and function 4.2.1 Tasks of the operating personnel The following activities must be carried out by the operating personnel during automatic operation in order to guarantee a smooth, error-free operating process: Positioning and removing the container Setting the desired color and selecting the process ... -
Page 21: Tintone
Design and function 4.3.2.1 TintONE Depending on the Tinta model, the machine could contain 16, 24 or 32 TintOne modules. The key component of the TintOne module is the self-contained color paste circuit. Each TintONE module is a compact and complete system unit with a canister for color pastes, an integrated piston pump, a multiway valve and a control element. -
Page 22: Liddetection
Design and function The TintONE technology with its integrated pumping process keeps the paste in the storage tank in perpetual motion. The circulatory operation ensures that the paste is in an ideal processing state at all times. The ceramic valve allows the color pastes to be moved in different ways: suction, dispensing or recirculation. -
Page 23: Coolnoz Dispensing Head
Design and function 4.3.2.3 CoolNOZ dispensing head The dispensing nozzles can be found on the dispensing head. The dispensing nozzles are connected to the individual TintONE units by way of a tube. This means that there are as many dispensing nozzles as there are TintONE units. -
Page 24: Movenoz
Design and function 4.3.2.4 MoveNOZ The height-adjustable dispensing head unit MoveNOZ is used as a splash guard when dispensing the color paste. Before the dispensing process can begin, a container must be placed underneath the dispensing head unit. Next, the height of the dispensing head unit must be adjusted to suit the height of the container. -
Page 25: Components - Electrical System / Controller
Design and function 4.5 Components – Electrical system / Controller DANGER Only allow qualified electricians to perform work on the electrical supply system. In order to protect the modules of the controller from discharge of static electricity, personnel must electro-statically discharge themselves before opening the control cabinet and other electrical equipment. -
Page 26: Transport
Transport and storage 5 Transport 5.1 Warning notices for transport DANGER Danger to life caused by falling loads Human misconduct and inadequately secured loads pose dangers. Allow only those individuals who have been specially trained to perform transportation work. Never step below raised loads. -
Page 27: Unloading The Machine
Transport and storage 5.2.1 Unloading the machine Put the ramp in position and attach it. Figure 10 Detailed view, putting the ramp in position Remove the cardboard box and take out the optional accessories. Figure 11 Detailed view, removing the cardboard box ... -
Page 28: Disposal Of Transport And Warehouse Packaging
Transport and storage Screw in the front and rear machine feet. Figure 13 Detailed view of machine feet Rotate the machine through 90° and move the machine down the ramp. Please note that the machine is particularly top-heavy. i.e. the centre of gravity of the machine is in the upper section of the machine. -
Page 29: Operating Conditions
Transport and storage 5.3 Operating conditions Physical operating conditions Ambient temperature: approx. 17°C to 35°C (follow the color paste manufacturer’s instructions) Air humidity: 5 % to 85 % Pollution: No heavy pollution caused by dust, acids or corrosive gases Particular issues: Protect from direct sunlight ... -
Page 30: Commissioning
Commissioning 6 Commissioning 6.1 Warning notices for commissioning WARNING Danger of slipping due to escaping operating materials After operation or in the event of equipment malfunctions, there may be dirt on the floor close to the machine, which can cause danger of slipping. Pay attention to soiled areas on the floor near the machine. -
Page 31: Setting Up And Aligning The Machine
Commissioning 6.3 Setting up and aligning the machine 6.3.1 Erecting the machine Extend the machine feet. Figure 15 Detailed view, extending the machine feet Align the machine using the spirit level. Figure 16 Detailed view, aligning the machine ... -
Page 32: Connecting The Machine (Energy Supplies)
Commissioning 6.4 Connecting the machine (energy supplies) An electrical connection is needed to operate the machine: Lay the connection cables of the machine in such a way that they are without tension to prevent the creation of danger zones. ... -
Page 33: Filling The Tintone Modules For The First Time/Replenishing
Commissioning 6.5 Filling the TintONE modules for the first time/replenishing The TintONE modules are filled for the first time and replenished using the magnetic filling adapter and the single-use paper funnel. Open the lid of the TintONE module. Place the filling adapter on the opening of the TintONE module. Figure 19 Filling adapter ... - Page 34 Commissioning Fill it with the required color paste. Figure 21 Filling the canisters for the first time / replenishing Paper funnel Magnetic filling adapter Remove the filling adapter. Dispose of the used paper funnel. Close the lid of the TintONE module. TINTA –...
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Page 35: Operation
There is enhanced risk of injury by wrong operation if unauthorized individuals work on the machine. Collomix GmbH shall not be liable for any damages and their consequences arising from this. The machine may only be operated by authorised and trained operating personnel. This personnel must have read the operating instructions of the machine and of the machine components and have understood the contents thereof before they can start working. -
Page 36: Stop Button / Repeat Button
Operation 7.2.1 Stop button / repeat button The repeat button repeats the last dispensing process. This button can be used when repeating several identical dispensing processes. WARNING This stop button interrupts the dispensing process. It is only the dispensing process that is stopped. -
Page 37: Function Of The Control Panel (Optional)
The machine is equipped with a control panel, which has a touch screen that can be operated by finger touch. The machine also features a control PC. There is also the option to operate the machine using the control software of Collomix GmbH. This optional control software has six main menus. The following menus can be selected: ... -
Page 38: Color
Operation 7.2.3 Color The desired recipe can be selected in the color menu. The dispensing process can also be started and stopped. The laser is used to position the container. Figure 25 Color menu Stop dispensing process Switch laser on/off Start dispensing process Select a recipe Delete a recipe... -
Page 39: Statistics
Operation 7.2.5 Statistics The values of the color paste consumption are displayed in the statistics menu and presented in a tabular format. These statistical values can be exported. Figure 27 Statistics menu Color paste consumption table Statistics according to time period Export 7.2.6 Diagnostics The current status of the machine is displayed in the diagnostics menu. -
Page 40: Settings
Operation 7.2.7 Settings In the settings menu it is possible to set all of the machine parameters for the individual components of the machine. Save the data once the settings are made. Figure 29 Settings menu Settings screen Select individual components Save the set values 7.2.8 Users Users and user levels can be created in this menu. -
Page 41: Loading The Container
Operation 7.3 Loading the container The moveable nozzle head MoveNOZ is in the start position. Figure 31 MoveNOZ in start position Push the MoveNOZ upwards. Figure 32 Pushing MoveNOZ upwards TINTA – Color Dispenser – Operating Instructions Page 41... - Page 42 Operation Place the container on the container shelf as close to the middle as possible. Figure 33 Positioning the container Move the MoveNOZ as close to the container as possible. IMPORTANT The sensor must detect the container before the dispensing process can start. Figure 34 Closing the MoveNOZ ...
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Page 43: Faults And Error Displays
Operation 7.4 Faults and error displays 7.4.1 Fault and operating status messages All errors are displayed in plain text on the control panel as fault or operating status messages. These messages must be acknowledged. The message text gives details of the associated input, if applicable. 7.4.2 Fault elimination 7.4.2.1 Machine-related faults... -
Page 44: Tool Change
Tool change 8 Tool change 8.1 General information Only use tools that are in perfect condition. Keep suitable containers ready for small parts that may have to be disassembled. Only use original spare parts approved by the manufacturer. SAFETY INSTRUCTION Ensure that oils, greases and other hazardous substances do not enter the sewer system. -
Page 45: Tooling/Retooling
Tool change 8.2 Tooling/Retooling 8.2.1 Adjusting the container shelf The container shelf consists of a steel sheet with two attachment lugs. The height of the container shelf can be adjusted. The TINTA machine has various height increments for this purpose. ... -
Page 46: Maintenance And Servicing
Maintenance and servicing 9 Maintenance and servicing 9.1 Warning notices for maintenance and servicing DANGER Danger to life due to electrical, thermal and special residual energies (pneumatic system) Despite shutting down the energy supply, there may still be dangerous residual energy remaining in lines and system components. -
Page 47: General
Maintenance and servicing 9.2 General Follow the general accident prevention regulations and the regulations of the VDE (German Association for Electrical, Electronic and Information Technologies). Replace defective components as quickly as possible. Only use original spare parts approved by the manufacturer. SAFETY INSTRUCTION Ensure that oils, greases and other hazardous substances do not enter the sewer system. -
Page 48: Electrical Equipment
Maintenance and servicing 9.3.2 Electrical equipment DANGER Danger to life due to dangerous voltage Improper work on the electrical supply system is life-threatening. Before starting work on the electrical system of the machine, the complete machine must be disconnected from the power supply by turning off the main switch. Secure the switch with a lock against unauthorised operation. -
Page 49: Maintenance Skills Of The Operating Personnel
Maintenance and servicing 9.4.1 Maintenance skills of the operating personnel Interval: daily Tasks to be completed Measures Check the machine for externally identifiable defects DANGER The machine should not be and mechanical damages. operated when faults occur or are identified during ... -
Page 50: Information On Defective Components
Maintenance and servicing 9.5 Information on defective components 9.5.1 Disassembly When components to be replaced are disassembled, adhere to the instructions in the manufacturer's documentation, whether the specific component can be returned to the manufacturer for refurbishment. 9.5.2 Recycling ... -
Page 51: Decommissioning
Decommissioning 10 Decommissioning 10.1 Switching the machine off IMPORTANT Do not switch the machine off! The machine requires power to circulate the color paste and cool the dispensing nozzle. Otherwise, the TintONE modules, the tubes and dispensing nozzles may become unusable if the color paste dries out. Do not shut the control PC down. -
Page 52: Storing The Machine
Decommissioning Storage: Cover the machine to protect it against contamination Relocating: Screw in the height-adjustable machine feet Cover the machine to protect it against contamination Mount the machine on a pallet and secure the machine using the transport restraint IMPORTANT Observe the instructions in chapter 5.2 Transport procedure. -
Page 53: Appendix
Appendix 11 Appendix 11.1 Index of tables Table 1 Icons ..................................7 Table 2 Mandatory action symbols............................. 7 Table 3 Warning .................................. 7 Table 4 Prohibition signs ..............................8 Table 5 Target group ................................. 12 Table 6 Technical machine data ............................18 Table 7 Safety devices............................... - Page 54 Appendix Figure 25 Color menu ............................... 38 Figure 26 Refill / purge menu ............................38 Figure 27 Statistics menu ..............................39 Figure 28 Diagnostics menu .............................. 39 Figure 29 Settings menu ..............................40 Figure 30 Users menu ............................... 40 Figure 31 MoveNOZ in start position ..........................41 Figure 32 Pushing MoveNOZ upwards..........................
- Page 55 Appendix TINTA – Color Dispenser – Operating Instructions Page 55...
- Page 56 Appendix Collomix GmbH Daimlerstraße 9 85080 Gaimersheim TINTA – Color Dispenser – Operating Instructions Page 56...
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