Dantherm MTS4 Service Manual

Outdoor enclosure

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MTS4 Outdoor Enclosure

Service manual

Dantherm No. 045893 • rev. 2.3 • 16.03.2012

Motorola No. 6866588D43

Betjeningsvejledning DVC-styring

User's guide for the DVC controller

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Table of Contents

Summary of Contents for Dantherm MTS4

Page 1 MTS4 Outdoor Enclosure Service manual Dantherm No. 045893 • rev. 2.3 • 16.03.2012 Motorola No. 6866588D43 Betjeningsvejledning DVC-styring Side User’s guide for the DVC controller Page...
Page 2 Der tages forbehold for trykfejl og ændringer Dantherm can accept no responsibility for possible errors and changes Irrtümer und Änderungen vorbehalten Dantherm n’assume aucune responsabilité pour erreurs et modifications éventuelles...
Page 3 1. Introduction Overview Product coverage This manual covers the MTS4-outdoor enclosure with all options including power back- up supplied by batteries (product no. 352894) The MTS4-outdoor enclosure is based on the Dantherm ICS 2000 platform. Should you have required the Fuel Cell power backup solution with the MTS4-outdoor enclosure (product no.
Page 4: Table Of Contents
3.2 How to install power to the MTS 4-outdoor enclosure 3.3 How to install the battery pack (backup power) 3.4 How to install the MTS4 into the outdoor enclosure 3.5 How to power up the MTS4-outdoor enclosure (cold start) 4. Service guide 4.1 Preventive maintenance...
Page 5 Alarm pin layout changed Operation of Generator switch, added Control system, “max.” added Dantherm part 046392, description changed/added Dantherm part 046398, description changed/added, new illustr. Dantherm part 046400, description changed/added Dantherm part 046496, description changed/added Dantherm part 060575, description changed/added...
Page 6: General Information
Copying of this service manual, or part of it, is forbidden without prior written permis- sion from Dantherm Air Handling A/S. Reservations Dantherm Air Handling A/S reserves the right to make changes and improvements to the product and the service manual at any time without prior notice or obligation. MTS4-outdoor en-...
Page 7 In use: non-weather protected locations T 4.1 (or T4.1E) ETSI ETS 300 753 october 1997 Acoustic noise It is further declared that the installation and commissioning of MTS4 base station and site installation are not covered by to this declaration. Skive, 11.06.2008 Recycling The MTS4-outdoor enclosure is designed to last for many years.
Page 8: Product And Functional Description
2. Product and functional description Overview Introduction This section will give you a product and functional description of the MTS4-outdoor en- closure. A detailed description of the MTS4-outdoor enclosure is to be found on the following pages. Illustration This illustrates the MTS4-outdoor enclosure with the MHX 85 (heat exchanger unit)
Page 9: Mts4-Outdoor Enclosure
2.1 MTS4-outdoor enclosure Introduction This section will give you a description of the MTS4-outdoor enclosure and its function- ality. The MTS4-outdoor enclosure is designed to accommodate a Motorola MTS4 base sta- tion, which is further described by Motorola, part number 6802800U74 “MTS2 and MTS4 configuration, installation and service manual”.
Page 10 2.1 MTS4-outdoor enclosure, continued Parts This table gives information about the basic parts installed in the MTS4-outdoor enclo- sure: Part Plinth with removable painted cover panels including front access to generator cable Drain system Shelf for storing battery pack Basic cable routing for specified equipment Double 19”...
Page 11: Optional Equipment
The spare parts have separate Motorola spare part numbers. Please note that 48VDC power supply is required for heat exchanger to operate. A bat- tery pack is required for MTS4 PSU to be able to power the heat exchanger. Dantherm...
Page 12 Low Voltage disconnect relay. This relay is 046118 TG00151AA placed in line with the battery cable and enables a battery disconnect function con- trolled by the MTS4 when battery is dis- charged below recommended voltage (40,5VDC). Data line Protection of the data line against lighten-...
Page 13: Power Distribution Panel
Description The power distribution panel (PDP) is the electrical centre of the MTS4 outdoor installa- tion. It connects and distributes power to all functions inside the enclosure. Various circuit breakers rated to protect the consumer and further surge protection (overvoltage and lightning) as well as a RCCB (Residual Current Circuit Breaker) relay are used to protect for potential earth faults.
Page 14 2.3 Power distribution panel, continued Power distribution Layout wise the PDP is split in 2 main sections. panel ON 230VAC is marked yellow and 48VDC is marked green (see illustration on the previous page) The illustration to the right shows the power entry on the upper right section.
Page 15 Behind the blind in the centre of the lower row there is an alarm block with screw termi- nals which is connected to the alarm port (25pin D-sub on top of the MTS4). All alarms that are to be collected here should be attached to the alarm block X4.2.
Page 16 PDP. Only Authorized personal should remove the cover and do modification to the PDP. Dantherm will not take responsibility to any unauthorized modifications done to the PDP. The PDP operates with a multiple single phase system, which means 415VAC live voltage can be found between live phases.
Page 17: Heat Exchanger - Mhx
The MHX85 is a high end heat-exchanger especially designed to meet the require- ments and challenges within telecom applications. Core of the product is the new revolutionary Dantherm plastic counter flow heat ex- changer core, which offers unique performances. It is powered by top quality DC fans and controlled by specially designed embedded microprocessor operated controller.
Page 18 2.4 Heat exchanger – MHX 85, continued Control system The MHX 85 heat exchanger is controlled via a controller that controls the speed of the fans. The key features of the controller are:  Onboard temperature sensor (NTC type)  Microproccesor based control in ac- cordance with preselected strategy ...
Page 19 2.4 Heat exchanger – MHX 85, continued Values This table shows the set points/control strategy for the MHX 85 heat exchanger. All listed temperatures are return air temperatures (from the enclosure to the heat ex- changer). Fan speeds are detected and controlled from speed signals from the fans. Reduction Designation Value...
Page 20: Door Stop
This section will give you a description of the door stop mechanism installed in the doors of the basic MTS4-outdoor enclosure and its functionality. Both left and right door is equipped with a door stop “hook”, which will stop the door at Function an opening angle of approx.
Page 21: Get Ready For Use
3.1 How to unpack and mount the MTS4-outdoor enclosure 3.2 How to install power to the MTS 4-outdoor enclosure 3.3 How to install the battery pack (backup power) 3.4 How to install the MTS4 into the outdoor enclosure 3.5 How to power up the MTS4-outdoor enclosure (cold start)
Page 22: How To Unpack And Mount The Mts4-Outdoor Enclosure
3.1 How to unpack and mount the MTS4-outdoor enclosure Introduction This section provides information about unpacking and mounting the MTS4-outdoor en- closure. Transport The MTS4-outdoor enclosure including options and MTS4 is designed to withstand public transport (lorry transport) ETSI EN 300019-2-2.
Page 23 3.1 How to unpack and mount the MTS4-outdoor enclosure, con- tinued Procedure Follow these steps to unwrap and mount the enclosure: Step Action Remove the wrap and the straps Check the enclosure for damages The enclosure is delivered without having the cover panels to plinth and protection cover for surge arrestors installed.
Page 24 3.1 How to unpack and mount the MTS4-outdoor enclosure, con- tinued Procedure, continued Step Action Slide in the outer cover closest to the rear side of the enclosure and join the mid screw in the side closest to the front side of the enclosure.
Page 25 3.1 How to unpack and mount the MTS4-outdoor enclosure, con- tinued Procedure, continued Step Action The rooftop of the enclosure is removable by untighten the 3 screws on left and right side. Should further protection towards theft of rooftop be desired, 2 additional holes for “security”...
Page 26: How To Install Power To The Mts 4-Outdoor Enclosure
3.2 How to install power to the MTS 4-outdoor enclosure Introduction This section provides information about installing mains power to the MTS4-outdoor enclosure. Necessary tools The following tools are needed for the installation:  8 mm wrench  PZ 2 screwdriver ...
Page 27 3.2 How to install power to the MTS 4-outdoor enclosure, contin- Procedure, continued Step Action Route the mains supply cable as shown on the illustration. Here the cable duct is put back on Connect the power by securing the ground. Terminate the ground cable by a 5 mm terminal ring.
Page 28 Step Action Only if generator replacement switch (new) is installed: Insert the N, L1, L2 and L3 to the generator switch located on location P1.29 (mid top rail). Connection to Mains grid starting from right N (blue) followed by L1,L2 and L3, The 4 wires left are connecting the generator cable located in the plinth.
Page 29 IP barrier is activated Reinstall the cover of the power distribution panel and switch power on to the MTS4 outdoor enclosure 4 Other entry holes are available for other ca- Other entry bles for i.e. communication lines or generator holes power input.
Page 30: How To Install The Battery Pack (Backup Power)
This section guides you through the installation or replacement of a battery pack on the MTS4-outdoor enclosure. The MTS4-outdoor enclosure is designed to accommodate two sets of 48 V DC backup power battery packs. One pack is stored in the bottom of the cabinet. When installed as described below the solution has been tested and approved for lorry transport.
Page 31 3.3 How to install the battery pack (backup power), continued Procedure Follow these steps to install and replace the batteries (both upper and lower battery pack): Step Action READ the Installation, Operations and Maintenance Instructions, and follow these at any time Check the contents of the battery pack to be installed (DA p/n 045869).
Page 32 3.3 How to install the battery pack (backup power), continued Procedure, continued Step Action Screw the other end of the red AWG 6 cable to similar + pole on the lower battery pack. Route cable carefully and secure it so it cannot touch any sharp edges.
Page 33 3.3 How to install the battery pack (backup power), continued Procedure, continued Step Action Connect battery 2 and 3 by using a T-connector and a tube Tube length: 101.5 mm Connect battery 1 and 2 by using a T- connector and a tube Tube length: 60 mm Locate the degassing hose from the lower battery pack in the front left corner.
Page 34: How To Install The Mts4 Into The Outdoor Enclosure
3.4 How to install the MTS4 into the outdoor enclosure Introduction This section will guide you through the installation of the MTS4 into the outdoor enclo- sure. The outdoor enclosure is specially designed for installing the Motorola MTS4 base sta- tion.
Page 35 3.4 How to install the MTS4 into the outdoor enclosure, continued Procedure, continued Step Action Remove the fixing bracket which is situat- ed inside the outdoor enclosure Mount the bracket at the rear of the MTS using two of the screws which was previ-...
Page 36 3.4 How to install the MTS4 into the outdoor enclosure, continued Procedure, continued Step Action …And two M8 at the rear side, which origi- nally held rear top bracket, are mounted in their original positions. All four bolts should now be tightened.
Page 37 3.4 How to install the MTS4 into the outdoor enclosure, continued Procedure, continued Step Action The door sensor of the MTS is disabled by disconnecting the small black plug. Instead the door sensor cable from the outdoor enclosure, marked “door sen- sor”, is connected.
Page 38: How To Power Up The Mts4-Outdoor Enclosure (Cold Start)
The procedure is split into to scenarios depending on state of installation. Scenario 1: Anten- If all antennas are installed and connected to a MTS4 base station it is allowed in prin- ciple to switch on all circuit breakers at one time, but the procedure below is the better installed way to check for correct function of installed equipment.
Page 39 3.5 How to power up the MTS4-outdoor enclosure (cold start), continued Illustration This illustrates the power distribution panel and where all the circuit breakers are locat- ed. The power distribution panel is located behind the left door in the basic outdoor en- closure.
Page 40 F1.21 RCCB (HPFI) relay is switched on- No reaction should be observed If reason not to power MTS4 base station up - then do scenario 2 steps de- scribed on previous page Breaker contacts on both power supplies on base station are switched on F2.3 followed by F2.6.
Page 41: Service Guide
4. Service guide Overview Content This chapter covers the following topics: Topic See page 4.1 Preventive maintenance 4.2 Spare parts 4.3 Fault finding 4.4 Service agreement...
Page 42: Preventive Maintenance
Normal working service life of fans is 5 years of operation. In case of strong contamination or malfunction of the unit it is recommended to do a swap of the unit with a replacement unit and return it to Dantherm service shop for ser- vice.
Page 43 4.1 Preventive maintenance, continued Preventive Please follow this procedure to carry out the preventive maintenance, which should not maintenance, MHX exceed 6 months: continued Step Action Clean the fans, either vacuum clean or use compressed air with caution (cleaning is possible through inspection/service lids) Clean the cross heat exchanger with a vacuum cleaner Check the fans and the fan blades for cracks –...
Page 44: Spare Parts
4.2 Spare parts List List of spare parts for the MTS4-outdoor enclosure: Dantherm Motorola therm- Description Illustration Part No. Part No. 046392 6766500A01 Heater w/ thermostat 600W PTC type 046393 5166566A01 GPS surge arrestor 046394 5166565A01 Antenna surge arres- 046395...
Page 45 4.2 Spare parts, continued List, Dantherm Motorola continued Description Illustration Part No. Part No. 046397 5166563A01 Dataline surge ar- restor 046398 4866547A01 Light (internal) 48VDC ,5W LED light, 400 LUX 046399 5166562A01 Smoke alarm 046400 6066502A01 Batteries Set of 4x12V155AH VRLA type with degassing kit.
Page 46 4.2 Spare parts, continued List, Dantherm Motorola continued Description Illustration Part No. Part No. 046403 6766500A12 Powermeter 046405 4066557A01 Door contact F79-00A 046457 1566568A01 Cover plate com- plete 046458 1566569A01 Right side cover plate complete Continued overleaf...
Page 47 4.2 Spare parts, continued List, Dantherm Motorola continued Description Illustration Part No. Part No. 046460 1566567A01 Left side cover plate complete 046461 1566566A01 Right door com- plete 046462 1566565A01 Left door complete Continued overleaf...
Page 48 4.2 Spare parts, continued List, Dantherm Motorola continued Description Illustration Part No. Part No. 046463 1566564A01 Roof complete 046464 1566563A01 Housing for surge arrestor 046465 0766555A01 Pole for door stopper right side 046466 0766550A01 Pole for door stopper left side...
Page 49 4.2 Spare parts, continued List, Dantherm Motorola continued Description Illustration Part No. Part No. 046470 6466521A01 Beauty panel short for socket 046471 6466522A01 Elbow for socket 046472 1566570A01 Hole covering plate for socket 046474 0766558A01 Battery bracket 046475 3266509A01 Sealing strip 2mm...
Page 50 4.2 Spare parts, continued List, Dantherm Motorola Illustration continued Description Part No. Part No. 046481 4066560A01 F1.7 Circuit Breaker (S203- C16 NA) 046482 4066567A01 F1.21 Ground fault circuit inter- rupter (F204A- 40/0,03) 046483 4066559A01 F2.3 & F2.31 & F2.6 Circuit...
Page 51 4.2 Spare parts, continued List, Dantherm Motorola continued Description Illustration Part No. Part No. 046489 3066611A01 Generator cable 046490 4066562A01 F3.7 Circuit breaker (S202- C63) 046491 4066563A01 F3.16 Circuit breaker (S202- C40) 046492 4066564A01 F3.21 & F3.29 Circuit Breaker (S202-C6)
Page 52 4.2 Spare parts, continued List, Dantherm Motorola continued Description Illustration Part No. Part No. 046495 5166560A01 Overvoltage pro- tection (OVR T2 3N 40-275P) 046496 6566507A01 10 pcs fuses 1A 046497 0166562A01 Alarm distribution board 046515 9766500A01 MHX85 heat ex- changer...
Page 53 4.2 Spare parts, continued List, Dantherm Motorola continued Description Illustration Part No. Part No. 060575 AC/DC rectifier 800W 48VDC 060576 Control unit PCC for XS1948 062905 Fan for MHX85 internal or exter- 064624 Controller MHX85 064627 Tent guide com- plete with rivets...
Page 54 4.2 Spare parts, continued List, Dantherm Motorola continued Description Illustration Part No. Part No. 064628 Spray hood komplet i transporttaske 064629 Warning: smok- ing and fire for- bidden 064630 Warning: remove pressure bottles at fire 064631 Thorsman grommet TET-C 5-7/16/5-7/21...
Page 55 4.2 Spare parts, continued List, Dantherm Motorola continued Description Illustration Part No. Part No. 064636 Lock pole for complete door...
Page 56: Fault Finding
This is due to the control strategy – no fault low speed sure is below 45°C Fault finding, Use this table to identify and remedy a problem or fault: MTS4-outdoor en- closure Problem Cause Action No cabin light Connect LVD ...
Page 57: Service Agreement
Hotline The After Sales Support Department of Dantherm Air Handling A/S is ready to help you in case of a problem. To be able to offer quick and efficient help, please have the following information ready when contacting Dantherm Air Handling A/S: ...
Page 58: Technical Information
This section covers the following topics: Topic See page 5.1 Technical data, MTS4-outdoor enclosure 5.2 Technical data, MHX 85 heat exchanger 5.3 Wiring diagram, MHX 85 heat exchanger 5.4 Wiring diagrams MTS4-outdoor enclosure – power distribution panel 5.5 References for the wiring diagrams...
Page 59: Technical Data, Mts4-Outdoor Enclosure
5.1 Technical data, MTS4-outdoor enclosure General data The general technical data on the MTS4-outdoor enclosure is shown in the following table: Specification Designation Value 5 – 100 Operating range - humidity condensing Operating range – ambient tem- °C ÷ 30 to + 40...
Page 60 5.1 Technical data, MTS4-outdoor enclosure, continued Section view: Top of enclosure Section view: Top of enclosure with right door open...
Page 61: Technical Data, Mhx 85 Heat Exchanger
5.2 Technical data, MHX 85 heat exchanger General data The general technical data on the heat exchanger is shown in the following table: Specification Designation Value Maximum ambient temperature °C (ETS 300 019-1-4) Minimum ambient temperature °C (ETS 300 019-1-4) Max.
Page 62 5.2 Technical data, MHX 85 heat exchanger, continued Dimensions This shows the dimensions of the MHX 85 heat exchanger: Continued overleaf...
Page 63 5.2 Technical data, MHX 85 heat exchanger, continued Dimensions...
Page 64: Wiring Diagram, Mhx 85 Heat Exchanger
5.3 Wiring diagram, MHX 85 heat exchanger Diagram This is the wiring diagram for the MHX 85 heat exchanger: Control board Internal fan External fan...
Page 65: Wiring Diagrams Mts4-Outdoor Enclosure - Power Distribution Panel
5.4 Wiring diagrams MTS4-outdoor enclosure – power distribution panel Surge arrestor Continued overleaf...
Page 66 5.4 Wiring diagrams MTS4-outdoor enclosure – power distribution panel, continued Diagram with generator switch installed (AC circuit part 1) Continued overleaf...
Page 67 5.4 Wiring diagrams MTS4-outdoor enclosure – power distribution panel, continued Diagram (AC circuit part 2) Continued overleaf...
Page 68 5.4 Wiring diagrams MTS4-outdoor enclosure – power distribution panel, continued Diagram (DC circuit part 1) Continued overleaf...
Page 69 5.4 Wiring diagrams MTS4-outdoor enclosure – power distribution panel, continued Diagram with power meter installed (Variant AC circuit part 1) Continued overleaf...
Page 70 5.4 Wiring diagrams MTS4-outdoor enclosure – power distribution panel, continued E1/Dataline Cable routing in Enclosure Continued overleaf...
Page 71 5.4 Wiring diagrams MTS4-outdoor enclosure – power distribution panel, continued Gounding points of enclosure Continued overleaf...
Page 72 5.4 Wiring diagrams MTS4-outdoor enclosure – power distribution panel, continued Door alarm sche- matics...
Page 73: References For The Wiring Diagrams
5.5 References for the wiring diagrams For further details on MTS4 wiring please see the Motorola’s MTS2 and MTS4 Configu- Information ration, installation and service manual. References, The table shows references that corresponds to the wiring diagrams. References to wiring diagrams...
Page 74 5.5 References for the wiring diagrams, continued Wire colors This shows the colors of the wires specified in the wiring diagrams...
Page 75: Appendix A - Mounting Template
Appendix A - Mounting template NOTE: Reserve extra space if hydrogen bottle compartment may be added later...
Page 76: Appendix B - Mts4-Outdoor Enclosure Check List
Appendix B - MTS4-outdoor enclosure check list Introduction This section provides a check list for installation, service and maintenance of the out- door enclosure. Check list Follow this check list for installation, service and maintenance of the outdoor enclosure: Check points...