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INDEX Ⅰ、PROLEGOMENON To user-----------------------------------------------------------------------------------------1-2 Product Information ------------------------------------------------------------------------1-3 Machine direction ---------------------------------------------------------------------------1-5 Machine configuration----------------------------------------------------------------------1-6 Technical standard--------------------------------------------------------------------------1-7 Ⅱ、Safety Measures General Rules---------------- ---------------------------------------------------------------2-2 Safety Tips------------------------------------------------------------------------------------2-3 Safety Equipment ---------------------------------------------------------------------------2-4 Safety Signs----------------------------------------------------------------------------------2-5 Safety Working area----------------------------------------------------------------------2-13 Safety Operation --------------------------------------------------------------------------2-14 Transportation & Loading------------ ---------------------------------------------------2-24 Maintain--------------------------------------------------------------------------------------2-25 Fireproofing, Blast defend and Poison defend-------------------------------------2-26 Battery ---------------------------------------------------------------------------------------2-27 Hydraulic System -------------------------------------------------------------------------2-28 Material safety list and lifting capacity------------------------------------------------2-31...
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Traveling Operation-----------------------------------------------------------------------3-12 右操纵箱面板-------------------------------------------------------------------------------3-13 按键控制面板(驾驶室右侧)--------------------------------------------------------------3-14 油门操纵-------------------------------------------------------------------------------------3-16 Operator’s seat-----------------------------------------------------------------------------3-17 Safety belt ----------------------------------------------------------------------------------3-18 Air-Conditioning Control-----------------------------------------------------------------3-19 Radio ----------------------------------------------------------------------------------------3-21 Door & windows---------------------------------------------------------------------------3-23 Ⅳ、Operating Guide Preparative before operating-------------------------------------------------------------4-2 Engine Operation ---------------------------------------------------------------------------4-3 Enter & exit machine------------------------------------------------------------------------4-7 Machine moving-----------------------------------------------------------------------------4-8 Rotate the machine------------------------------------------------------------------------4-10 Slewing the platform----------------------------------------------------------------------4-11 Operating work equipment--------------------------------------------------------------4-12 Operating on the slope or in the water------------------------------------------------4-14 Escape from Muddy area----------------------------------------------------------------4-15 Operating guide ---------------------------------------------------------------------------4-16...
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General information of maintenance----------------------------------------------------5-2 Maintenance Summary --------------------------------------------------------------------5-4 Compel lent replacement of part---------------------------------------------------------5-6 Oil choosing list -----------------------------------------------------------------------------5-7 Torque -----------------------------------------------------------------------------------------5-8 Periodic Maintenance schedule--------------------------------------------------------5-11 Routine Check -----------------------------------------------------------------------------5-13 Engine Fuel System ----------------------------------------------------------------------5-14 Engine Cooling System ------------------------------------------------------------------5-17 Engine Lubricating System -------------------------------------------------------------5-20 Engine Air Intake System ---------------------------------------------------------------5-22 Other Maintenances of Engine --------------------------------------------------------5-23 Hydraulic System -------------------------------------------------------------------------5-24 Battery----------------------------------------------------------------------------------------5-30...
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Almost accidents about machines operation and maintenance will be avoided as per the related safety rules of this manual. It is required to read this book and all the safety information before the machines operation and maintenance. The related safety contents of the manual indicate the possible things made during the machines normal run, and give the methods to solve it.
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The manual provides the security notices, signs and potential dangers conditions, the operators are required to carefully read this manual and the attached signs on the machines, and should work as per the related process. Danger, Caution Notice The safety tips of this machine shall be expressed as: the explanations of these words are as follows: Danger: It indicates that it can lead to casualty and serious hurts if the danger...
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B.Safety Signs with Picture & Character This kind of safety sign is configured with pictures and explanative words. It can be used in the place where cannot explain the safety information enough only with the pictures.
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Safte of Work Area Before turning on the engine please do check the working area’s situation as following 1: Slopes’s position 2: Channel 3: Fallen things and Hanging things 4: Seeper and Swamp 5: Rock and Stump 6: Buried groundwork, pillar and verge of the wall.
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Warning: Before start work, check the seat belt and ring the trumpet. Make sure there is nobody under working zone and after that the operator can begin to work 1: Start the Engine A: the detail of safety start engine 1): the operator must ring the trumpet before start the engine 2): It’s forbidden to load other passenger except the operator.
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2: Traveling & Slewing 1): please make sure the platform is turn to right position. The operation way is difference if the platform and dozer is on the opposite side. 2) please do ring the trumpet when traveling and slewing the machine. In order to warn the people who under working zone.
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5) when across the passage, bridge and some place where is limited the high, please make sure there are gesticulation from the guide. At the same time, precaution keep the safety distance 6) the platform must be lock when across the slopes. 7) when the machine across the bridge and building please it can support the machine.
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7) Machines should travel on grass, dead leaves and wet metal with low speed as the machine may slide sideways even on very gentle slopes. 8) It is forbidden to turn direction when up and down the slopes. Otherwise, the machine may be roll over.
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12)Do keep the machine balanceable, don’t drive on the rock or over the roadblock. 13)Don't swerve on the slope. 14)The engine and the hydraulic oil must be warmed up on the slope. 15)When the angle between the crawler and the slope is 90 0 , the machine will be very dangerous if it rotating.
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21)It is needed to intall the safe device for protecting the falling object and splash if the machine is working in the place of the danger of existing falling object or splash. Safe device for protecting the falling object and splash. 22)The machine is prohibited to travel or work in the loose and soft ground or swamp land.
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3)When the machine dumpages,the operator must fist the handrail or the pillar of the cab,do not jump off. 2-23...
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Appendix 2 MATERIAL SAFETY PLEASE REFER 1. Chemicals name 【dangerous articles name】: Diesel Oil 【Chinese name】: 柴油 【English name】: Diesel Oil 【Molecular formula】: 【Relative molecular weight】: 【CAS number】: 【Fatalness classification】: 2. Composition and characteristic 【Basic ingredient 】: 【Appearance and characteristic】: Viscous Brown Liquid 【Function】: Fuel of Engine 3.
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Appendix 2 【Eating】: Adopting gastric lavage and go to the hospital. 5. Burning characteristic and fire fighting 【Flash point】:38 【Lower limit of burning】: No information 【Ignition temperature】:257 【Upper limit of explosion】: No information 【Hazard characteristic】: Contacting with the fire, hyperpyrexia and oxidant may cause burning and explosion.
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Appendix 2 【Project control】: Operating in a seal space and pay attention to the venting. 【Protection of breathing systems】: When the air consistency is exceeded, it is suggested to wear protection mask. Wearing respirator when emergent rescue happened or withdrawing. 【Protection of eyes】: Must wear protection glasses.
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Appendix 2 【Carcinogenecity】: 【Mutagenicity】: 12. Environment 【Environmental information】: No information 13. Discarding 【Discarding】 : Refer to the country and local laws. It is suggested to use method of burning. 14. Transportation 【Number of danger stipulation】: No information 【Number of UN】:No information 【Packing classification】: No information 【Packing labels】: 【Packing approaches】: No information...
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Appendix 2 Part III. Hazard Information Hazard classification: Approach of invasion: Suddenly breathing can cause power Health Hazard: lacking, head dizzy, headache, nausea and Greasy pneumonia if seriously. The slow contact can cause oily acne and contact dermatitis. And also it can cause neurasthenic, respiratory tract and eyes irritation.
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Appendix 2 Hazard characteristic Contacting the fire, hyperpyrexia and oxidant cause burning explosion. Noxious burning material carbon monoxide, carbon dioxide Approaches of fire fighting Fireman must wear gas mask and protecting clothing, fire fighting should be carried out on the upper drift. Move the container to a open area from the fire scene and keep the container cool through...
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Appendix 2 wear protection glasses, protecting clothing and rubber gloves. Away from kindling and heat source, do not smoke in working place. Adopting explosion proof venting system and equipments. Preventing stem getting into the air in working place. Do not contact the oxidant.
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Appendix 2 is suggested to wear protection mask. Wearing respirator when emergent rescue happened or withdrawing. Protection of eyes Must wear protection glasses. Protection of body Must wear protection clothing Protection of hands Must wear rubber groves Other protections smoking working area.
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Appendix 2 Solubility Main function Used for the friction of machine, lubricating, cooling and seal. Other Physical Chemical characteristics Part X. Stability and reacting activation Stability Forbidden strong oxidizer Conditions for avoiding contact Polymerization Hazard Dissociation product Part XI. Toxicology Acute toxicity LD50: No information LC50: No...
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Appendix 2 Other hazard information Part XIII Discarding Discarding characteristics Discarding approaches Refer to some related laws and rules. It is suggested to use burning as the discarding approach. Notice of discarding Part XIV. Transportation Name of dangerous cargos No information UN NO.
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Appendix 3 A.lifting YC135-8 Lifting Capacity radius B.height of Rated Lifting Capacity in accordance with ISO10567; 1、 lifting point 2、Lifting load point is the lifting hole of bucket. C.lifting load 3、Mark “*” indicates that is limited by the hydraulic condition.
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