SET MAKINA TIGERFILL Maintenance And Instruction Manual

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

TIGERFILL

Maintenance and Instructions Manual

Table of Contents

Need help?

Do you have a question about the TIGERFILL and is the answer not in the manual?

Questions and answers

Summary of Contents for SET MAKINA TIGERFILL

Page 1 TIGERFILL Maintenance and Instructions Manual...
Page 2 WARNING SET-A Makina This manual contains important information on safety. Before carrying out any handling or use operation consult this use and maintenance manual. This manual contains copyright reserved information. All rights reserved. Any form of reproduction, adaptation, or translation without the previous written consent of SET-A Makina is forbidden.
Page 3: Table Of Contents
CONTENTS CONTENTS ............................. 2 GENERAL NOTES ON DELIVERY ......................3 Guarantee ............................3 Parts subject to wear are not covered by the guarantee..............3 Modifications To The Machine ......................3 Identification Of Spare Parts ........................ 3 MACHINE DESCRIPTION ........................4 SAFETY ..............................
Page 4: General Notes On Delivery
GENERAL NOTES ON DELIVERY On receipt of the machine, open the package and check that: • The equipment is not damaged. • In the case of transport damage, inform the forwarder and / or the transport insurance company In a detailed way, immediately on delivery. •...
Page 5: Machine Description
MOD. TIGERFILL SERIAL No. TK__________________ Diamond Wire Saw Machine called TIGERFILL which is equipped with electric engine at 75 Horse Power; gives opportunity to work with a diameter of 800 mm. Pulley with 42 m/sec. Speed and with a diameter of 1000 mm pulley 52 m/sec.
Page 6: Safety
SAFETY General Information Concerning Safety In particular, measures designed to prevent risks to operators were adopted during the design and construction phases. The complete documentation of the safety measures adopted is contained in the technical dossier deposited at the offices of the SET-A Makina. For some risks it was not possible to find solutions at the design level.
Page 7 Before utilization: • Verify that all the bolts of the machine are adequately screwed; • Verify the absence of aerial electrical lines which can interferer with the machine operating range; • Check the tracks and operating areas preparing all bracing structures; •...
Page 8: Handling And Transportation
HANDLING AND TRANSPORTATION WARNING: movement and transport of machine should be done by specialised or trained persons. Weight kg 1700 (3748 Lbs) ATTENTION: To lift the machine properly it is a must to utilize the lifting plate supplied by us. •...
Page 9: Track Positioning
TRACK POSITIONING Looking at the face to be cut, align the track (A) in line with the hole (B) as shown. A tolerance (left or right to the hole) of 10 cm, max 15 cm is allowed. Place the track on small wooden beams in order to avoid any bending of the track. These have to be placed properly aligned.
Page 10: Machine Positioning
MACHINE POSITIONING...
Page 11: Start-Up Operations
START-UP OPERATIONS WARNING: Check that the electric supply (voltage and frequency) is the same as showed on the electrical board of the machine. 1. Insert the electric cable into the point A of the machine (fig. 3). Cable must has the right section depending by the voltage and distance which exist between the feeding source and machine.
Page 12 CONTROL PANEL 1. Electric Lamp 2. Stop Lamp 3. Emergency Push Button 4. Flywheel Rotation (Clockwise) 5. Flywheel Rotation (Counter Clockwise) 6. Flywheel Rotation Stop Button 7. Machine Backward Movement 8. Machine Forward Movement 9. Stop Push Button for Forwards / Backwards Machine 10.
Page 13: Working Operation
WORKING OPERATION During the cutting process of the machine for using correctly with the control panel; • Control if the number 2 emergency stop button is open or not (off condition). • Control if the light is on at the number 1 lamp. •...
Page 14 When the main engine is closed, you can adjust the tension of the diamond wire by moving the machine on the rail forward and backward with the buttons 6 and 7. For stopping the machine take your hand from button. Rotation direction of the pulley can be controlled with the button number 3 (clockwise) and with the button number 4 (counter clockwise).
Page 15: Suggestions
SUGGESTIONS A. At starting phase the wire has to be lose; B. Once starter the wire has to be tensioned so that there is a slight are from the small pulley up to where the wire comes out of the hole drilled. It is preferable that the direction of rotation is as per fig.
Page 16: Suggestions For Correct Starting Operations
NOTE: the suggested speed for cutting on granites is from 19 to 26 m/sec. And from 30 to 40 m/sec on marble. It is always wise to work at low speeds while initiating cut. Suggestions for correct starting operations WARNING: if during the cut starting phase the wire is sliding on the flywheel rubber belt; few seconds are enough for burning the rubber belt.
Page 17: Diamond Wire Joining
DIAMOND WIRE JOINING Cut with appropriate shears the steel wire half way between the two pearls (see fig. 7) Remove, on both ends of the wire, the plastic covering in order to leave free space for the joint (fig. 8) To allow the wire to rotate, it is very important that in order not to damage the wire, before joining the wire it should be wound approx.
Page 18 Make sure that the two extreme ends of the wire are well prepared as previously described (fig. 8) and that they fit perfectly inside the joint (fig. 10), this in order to not allow any water or mud to get between joint and wire, as this would cause a breakage in the wire after only a few minutes of cutting.
Page 19: Maintenance
MAINTENANCE 1. Keep the wall box and machine cover absolutely closed. At the end of every workday, clean the inside of the machine and inside of the Wall box by opening the covers. Do not use compressed air while cleaning the Wall box. 2.
Page 20: Setting Parameters Of Pid Device
SETTING PARAMETERS OF PID DEVICE 1) Push the “ ►” (ENTER) button until the “SET” appears on the screen. 2) Push the “ESC” (Escape) button until the “SET1” appears on the screen, then push and release “ ►” (Enter) button. 3) Push “...
Page 21 14) Push “ESC” button and “TYPE” screen will appear. 15) “TYPE” parameter has to be set related to current transformer. (for a 55 kW motor it has to be 125- 16) Push “ ESC” button and “HYS” screen will appear. 17) Push “...