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Amatrol 990-SM10 Installation Manual

Portable smart manufacturing learning system
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OPERATION AND
INSTALLATION GUIDE
FOR
990-SM10
PORTABLE SMART
MANUFACTURING
LEARNING SYSTEM
(Allen-Bradley Micro820)
D19405-AA00UEN

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Summary of Contents for Amatrol 990-SM10

  • Page 1 OPERATION AND INSTALLATION GUIDE 990-SM10 PORTABLE SMART MANUFACTURING LEARNING SYSTEM (Allen-Bradley Micro820) D19405-AA00UEN...
  • Page 2 FIRST EDITION, REV. A Amatrol, AMNET, CIMSOFT, MCL, MINI-CIM, IST, ITC, VEST, and Technovate are trademarks or registered trademarks of Amatrol, Inc. All other brand and product names are trademarks or registered trademarks of their respective companies. Copyright © 2022 by AMATROL, INC.

  • Page 3: Table Of Contents

    SOFTWARE SETUP ........................47 SECTION 4 990-SM10 SMART MANUFACTURING WORKSTATION OPERATION AND TESTING PROCEDURES ......................59 APPENDIX A BLUETOOTH SCANNER ADDITIONAL INFORMATION ..........92 APPENDIX B INSTALLER CHECKLISTS ......................94 D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.

  • Page 4: Parts Inventory/Identification

    INVENTORY PROCEDURE Use the purchase order to determine the product(s) that your organization has purchased. 2. Locate, in the appendix of this manual, the installer checklist(s) for the 990-SM10 Smart Manufacturing Learning System. 3. Verify that all items were received.
  • Page 5 SECTION 1 Parts Inventory/Identification 4. In addition to the equipment provided by Amatrol, the 990-SM10 Portable Smart Manufacturing Learning System requires these user-supplied items: USER-SUPPLIED ITEMS ITEM DESCRIPTION Power 110-240 VAC, 50/60 Hz, single-phase power outlet Computer Recommended System Requirements: •...
  • Page 6 CCW – Connected Components Workbench Version 13 82-711 FactoryTalk View Studio – Machine Edition Version 11 OPTIONAL ITEMS PART NUMBER DESCRIPTION 43110 Remote Current Sensor, 990-SM10 D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 7 SECTION 1 Parts Inventory/Identification A220121 990-SM10 FINAL ASSEMBLY The A220121 990-SM10 Final Assembly includes a workstation console and one Rockwell Micro820 PLC, shown in figure 1. Figure 1. Portable Smart Manufacturing Assembly D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide...
  • Page 8 Bluetooth Adapter allows the PC to make Bluetooth a connection with the Bluetooth scanner. The 43101 USB Bluetooth Adapter is pictured below and is identified in figure 2. Figure 2. USB Bluetooth Adapter D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 9 USB Bluetooth Adapter. The Bluetooth scanner is the tool used to change part types in the Production Quantity Application. The 43100 Bluetooth Scanner is pictured below and is identified in figure 3. Figure 3. Bluetooth Scanner D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 10 BorgConnect Dashboard MQTT Sensor Application. The Wi-Fi temperature/humidity sensor also comes with a power supply for remote setup. Figure 4. Wi-Fi Temp Sensor D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 11 The 43130 Fastener package is shown in figure 5. Figure 5. 43130 Fastener Package D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 12 The 43131 Fastener package is shown in figure 6. Figure 6. 43131 Fastener Package D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 13 The 43132 Fastener package is shown in figure 7. Figure 7. 43132 Fastener Package D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 14 The 20704 Cat 5E Cable provides a communication interface between the unmanaged Ethernet switch and your local network. The 20704 Cat 5E Cable is shown in figure 8. Figure 8. 20704 Cat 5E Cable D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 15 The 25102 IEC Power Cord provides power to the Portable Smart Manufacturing System. The 25102 Power Cord is listed below and identified in figure 9. Figure 9. 25102 IEC Power Cord D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 16 D19405-AA00UEN PORTABLE SMART MANUFACTURING OPERATION AND INSTALLATION GUIDE The D19405-AA00UEN Portable Smart Manufacturing Operation and Installation Guide is the manual that you are now reading. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 17 11. The supplemental disk provides PLC and HMI files to install on the PC to supplement the curriculum. AMATROL, INC. Supplemental Disk for 990-SM10 Portable Smart Manufacturing COPYRIGHT © 2022 RUN SETUP.EXE Figure 11. S19405-AA00UEN Portable Smart Manufacturing Supplemental Disk D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 18 The optional 43110 Remote Current Sensor connects between a separate device/machine and its power source to enable the 990-SM10 workstation to monitor power use of devices/ machines not mounted to the workstation. The optional Remote Current Sensor is connected by an analog signal cable to the 990-SM10 workstation.

  • Page 19: Hardware Setup

    Portable Smart Manufacturing Assembly Setup Portable Smart Manufacturing Assembly Familiarization BorgConnect Hub Setup Wi-Fi Temperature/Humidity Sensor Setup USB Bluetooth Adapter Setup Bluetooth Scanner Setup D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 20 Place the Portable Smart Manufacturing Workstation on a table near the PC that will serve as the workstation’s programming terminal. 2. Perform the following substeps to remove the protective cover from the 990-SM10. It is typically useful to have an assistant for this step.
  • Page 21 E. Locate the hinge pin’s pull/lock and turn it to make it accessible. HINGE PIN PULL/LOCK REMOVAL Figure 15. Portable Smart Manufacturing Assembly Hinge Pin Pull/Lock D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 22 G. Place workstation in position for use next to PC to prepare it for connections. Figure 16. Portable Smart Manufacturing Assembly and PC H. Once removed, store the cover and hinge pin for later use. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 23 A. Connect the 20704 Cat 5E Cable to the PC’s Ethernet NIC card and to an open port on the unmanaged Ethernet switch, as shown in figure 17. Figure 17. PC to PLC Connection Diagram D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 24 Figure 18. PC, PLC, and the Workstation Connected to Local Area Network 4. Perform the following substeps to connect the power cord for the 990-SM10 workstation. A. Verify that the workstation’s main power switch is in the OFF position. Figure 19. Workstation Main Power Switch D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright ©...
  • Page 25 20. Do not power up the workstation yet. Figure 20. Power Connections 5. Proceed to section 2.2 to continue setup. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 26 Portable Smart Manufacturing Learning System Familiarization Position yourself in front of the 990-SM10 Smart Manufacturing system shown in Figure The 990-SM10 Workstation has five main components for learning smart manufacturing systems: load cell, AC current sensor, heater/cooling fan, vibration motor, and Wi- Fi temperature/humidity sensor.
  • Page 27 SECTION 2.2 Portable Smart Manufacturing Learning System Familiarization 2. Perform the following substeps to locate the system components of the 990-SM10 Workstation. A. Locate the Unmanaged Ethernet Switch. The unmanaged Ethernet switch is used to connect Ethernet ports of multiple devices, such as the PLC and BorgConnect Hub, through one network connection.
  • Page 28 The strength of the vibrations experienced by the vibration sensor is monitored in the BorgConnect Dashboard software using the Motor Vibration Monitoring application. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 29 The transformer outputs an analog voltage signal that is measured to determine the current that passes through the system. Amatrol also off ers an optional 43110 remote current sensor that can be used to measure the current of devices outside of the workstation.
  • Page 30 The Bluetooth scanner transmits the data of the barcode scanned of a given fastener to the BorgConnect Hub via a wireless Bluetooth communication. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 31 Switch 1 (SS1), Switch 2 (SS2), Push Button 1 (PB1), and Push Button 2 (PB2) are wired to 24 VDC digital PLC inputs. The potentiometer 1 (POT 1) is wired to an analog PLC input. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 32 PLC analog input. The PLC uses the signal from the thermistor to determine the temperature and when to turn the fan and heater on. HEATER BLOCK INDICATOR LAMP THERMISTOR COOLING Figure 27. Network Connection Diagram D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 33 BLUE O-03 O-05 TEMPERATURE HEATER SWITCH O-06 TEMPERATURE PROBE -t° I-00 Figure 28. IO Wiring Diagram 3. Proceed to section 2.3 to continue setup. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 34 5 through 9. Turn on the workstation power switch, as shown in figure 29. MAIN POWER SWITCH IN ON POSITION Figure 29. Workstation Power Switch ON D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 35 A. Press the power button on the BorgConnect Hub to turn the device ON. BORGCONNECT HUB POWER BUTTON Figure 31. BorgConnect Hub Power Button D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 36 C. On the Settings window that opens, similar to figure 33, click on Show available networks. SHOW AVAILABLE NETWORKS Figure 33. Settings – Status D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 37 The window will then change to “Connected, secured” or “no Internet, secured” . H. Click anywhere outside of the window to minimize this window. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 38 After turning off the power on the workstation, the Dashboard will lose its wireless connection with the hub. Leave the Internet browser open for the next section. 5. Proceed to section 2.4 to continue setup. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 39 The Wi-Fi temperature/humidity sensor is not for outdoor use or use in extreme temperatures. Avoid extreme humidity and smoky environments to prevent sensor damage. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 40 5. If the Wi-Fi temperature/humidity sensor and BorgConnect Hub connection is made, leave the PC and workstation ON and continue to Section 2.5. If a connection is not made, contact your IT department. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 41 PC. Once driver installation is complete, place the instructions with the documentation for the workstation. 2. Proceed to section 2.6 to continue setup. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 42 C. After the Bluetooth scanner has charged, unplug the USB cable from the Bluetooth scanner. When charging is completed, the scanner indicator will turn off . D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 43 B. To begin the pairing process, scan the Default barcode shown in figure 43. This will stop the scanner from reporting/recording barcode scans and place the scanner in menu mode. DEFAULT Figure 43. Default Barcode D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 44 BLUETOOTH: HID MODE Figure 45. Bluetooth: HID Barcode E. On the PC, click Search, similar to figure 46. SEARCH ICON Figure 46. Windows Search Icon D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 45 The PC will display “Your device is ready to go!” as shown in figure 48. Figure 48. Your Device is Ready to Go! K. Click Done. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 46 Figure 49. Barcode - 1 4. If connection is complete, continue to section 3 for software installation and configuration or return to step 2 to establish the connection. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.

  • Page 47: Software Setup

    Workbench, FactoryTalk View Studio for ME, and FactoryTalk View Activation Client software packages. You will also install the supplemental disk provided with the 990-SM10. The table below identifies the software packages and the subsection in which the download/install instructions can be found.
  • Page 48 Selected items could take a long time to download, depending on Internet speeds, so plan accordingly. 14. After downloading complete, open the download file. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 49 C. Click Pin to Start menu to pin a copy of the program icon to the Start Menu. 19. Proceed to section 3.2 to install and configure FactoryTalk View Studio. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 50 D. Locate the setup.exe file and then double-click it. A dialog will appear prompting “Do you want to allow the following program to make changes to your computer?” E. Click Yes. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 51 B. Select the Studio for Machine Edition option and click the Install now button. The License agreement screen will open similar to figure 51. Figure 51. License Agreement Screen D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 52 D. Click the Restart now button to re-start the PC. E. After the PC reboots, log onto Windows as a user with Administrator privileges. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 53 The folder will open similar to figure 53. Your Start menu may be diff erent than the figure below. Figure 53. Rockwell Software Menu D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 54 D. Click the Get New Activations button. The dialog prompting you to select the activation method, shown in figure 55, will open. Figure 55. FactoryTalk Activation Method D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 55 Figure 56. FactoryTalk View Product Activation Paperwork F. Follow the on-screen instructions to activate your software. G. After activation, remove DVD and store the installation material in a safe space. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 56 E. Minimize FactoryTalk View Studio by clicking the - in the upper right-hand side of the screen. 6. Proceed to section 3.3 to install and configure the supplemental disk files. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 57 HMI. While the PLC project comes pre-loaded on the PLC on the Smart Manufacturing workstation from Amatrol, the HMI application must be loaded to the PC to operate the workstation. Perform the following substeps to install the S19405-AA00UEN Print CD files.
  • Page 58 View ME Station shortcut for opening the HMI program for the Portable Smart Manufacturing Learning System. 3. Continue to Section 4 to test the operation of the 990-SM10. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.

  • Page 59: 990-Sm10 Smart Manufacturing Workstation Operation And Testing Procedures

    990-SM10 Smart Manufacturing Workstation Operation And Testing Procedures OVERVIEW In this section, you will power up and test the 990-SM10. This will allow you to verify that the 990-SM10 Smart Manufacturing Workstation is operating correctly. This table identifies each procedure and its corresponding subsection.
  • Page 60 B. Click on File, highlight and click on Discover, similar to figure 59. The Connection Browser window will then open. Figure 59. CCW File Tab D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 61 SECTION 4.1 General Setup C. Click the + symbol next to AB_ETHIP-1, Ethernet to expand the tree, as shown in figure 60. Figure 60. CCW Connection Browser D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 62 SECTION 4.1 General Setup D. Locate the Micro820, 2080-LC20-20QWB and highlight it. This is the PLC used on the 990-SM10 Portable Smart Manufacturing System. Depending on RSLinx drivers, Micro820 my not display in AB_ETHIP-1. If other options are available such as AB_ETHIP-2, expand its tree and locate Micro820, 2080-LC20-20QWB and highlight it.
  • Page 63 62. All of the PLC programs will be displayed. If Project Organizer does not open automatically, click View and select Project Organizer to open. CALCULATE_TEMPERATURE Figure 62. CCW Connected with the PLC D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 64 To view the ladder logic for any of the other PLC programs, double-click on any of the other programs from the tree in the project organizer window. The PLC programs come preloaded on the PLC for the 990-SM10 Portable Smart Manufacturing Learning System from Amatrol.
  • Page 65 This will allow you to choose which window that you want to view. Figure 65. Smart Manufacturing System HMI Main Screen 3. Continue to section 4.2 to test the cooling temperature control application. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 66 From the Main Screen, press on the Cooling Application to open. The screen shown in figure 66 will open. Figure 66. Cooling Application D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 67 2. Press on the blue box to the right of setpoint. 3. Enter 81.0 using the keypad that opens. Figure 67. Numerical Window for Temperature D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 68 Figure 68. Cooling Control with Status 6. Press on the box to the right of deadband to change the deadband value. Figure 69. Deadband Value Box D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 69 OFF. 11. Press the Main Menu in the bottom right to return to the main menu and continue to section 4.3. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 70 In this section, you will test the operation of the heating temperature control application Press the Heating Application to open. Figure 71. Heating Application D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 71 OFF. 13. Press the Main Menu in the bottom right to return to the main menu and continue to section 4.4. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 72 In this section, you will test the operation of the Production application, which controls a motor-driven conveyor. Press the Production application to open, similar to figure 73. Figure 73. Production Application D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 73 This will change the status from OFF to ON, the conveyor from OFF to ON, and the green indicator lamp will turn ON. Figure 75. Production Control Start D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 74 The motor will quickly stop turning, the Green Indicator Lamp will turn OFF, and the Yellow Indicator Lamp will turn ON. YELLOW INDICATOR OPENED DOOR Figure 77. Opened Interlock Door D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 75 11. Press STOP, the status and conveyor will change to OFF, the production time and units will pause counting. 12. Press MAIN MENU in the bottom right to return to the main menu and continue to section 4.5. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 76 13. Turn the motor power switch OFF. 14. Rotate the motor speed potentiometer counterclockwise to a full stop. 15. Press Main Menu on the HMI an continue to section 4.6. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 77 Click on the Internet browser icon in the taskbar to open the BorgConnect Dashboard. 2. In BorgConnect Dashboard, open the MQTT Sensor application similar to figure 79. MQTT SENSOR APPLICATION Figure 79. MQTT Sensor Application D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 78 5. Click the Dashboard Back arrow to return to the main screen. 6. Continue to section 4.7 for power monitoring operation and testing. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 79 15. Rotate the motor speed potentiometer fully clockwise until the full turn point is reached. 16. Observe any changes to the values in the incoming power consumption application for a cycle of the heating application. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 80 25. Switch the workstation main power OFF. 26. Continue to section 4.8 if you have the optional remote AC current sensor. Otherwise, continue to section 4.9. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 81 A. Connect the remote current sensor leads to the IN 3 jacks on the workstation panel, as shown in figure 81. Figure 81. 43110 Remote Current Sensor Connection to Workstation D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 82 If the selected device uses a motor, it must use less than 15 amps to function. Exceeding 15 amps will trip the circuit breaker in the remote sensor enclosure because of the elevated inrush current of the motor. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 83 10. Unplug the remote current sensor from the outlet. 11. Unplug the remote current sensor leads from the workstation. 12. Proceed to section 4.9. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 84 A. Grasp the load cell hopper with one hand to hold it in position. T-HANDLE PIN LOAD CELL HOPPER Figure 84. Load Cell Hopper D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 85 T-HANDLE Figure 85. T-Handle Quick-Release Pin C. Insert the quick-release pin into the pin storage location. PIN STPRAGE LOCATION Figure 86. Quick-Release Pin Storage D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 86 E. Repeat the process starting with substep B to open a second Dashboard main screen, as two Dashboard tabs will be needed for this activity. 5. Click on Production Quantity App. Figure 88. Production Quantity Application D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 87 A. Click Menu to open the menu. B. Click DATA ENTRY. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 88 The scanner will beep one long beep when initializing, followed by a quick double beep to signal that it is ready to scan. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 89 After a period of inactivity, the scanner will power down to conserve battery life. Repeat this substep to power up the scanner as necessary. INDICATOR PUSH BUTTON USB PORT Figure 91. Bluetooth Scanner Button D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 90 The part count should display 5 to show that there are 5 bolts in the hopper. The production count graph should show that the 20 mm bolts have a quantity of 5. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 91 E. Press the power button on the hub to power down. F. Switch the workstation’s main power switch to the OFF position. G. Turn off the PC and monitor. D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 92 LED Indication Standby or Power off Flashing Green Disconnected or Discoverable Green for 2 seconds Good read Flashing Red Low Power Solid Red Charging D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.

  • Page 93: Appendix Abluetooth Scanner Additional Information

    APPENDIX A Bluetooth Scanner Additional Information Product Barcodes *20MM* *25MM* *30MM* D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 94 This appendix includes the following installer checklists: Smart Manufacturing Learning System Checklists 990-SM10 Portable Smart Manufacturing Learning System Optional Remote Current Sensor 43110 Remote Current Sensor, 990-SM10 D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.

  • Page 95: Appendix Binstaller Checklists

    IEC Power Cord, 14/3, 15 A _____ K19405-AA00UEN Print CD,990-SM10 _____ D19405-AA00UEN Operation and Installation Guide,990-SM10 _____ S19405-AA00UEN Supplemental Disk, 990-SM10 PREPARED BY ___________________________ DATE __________ Page 1/1 D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.
  • Page 96 External Current Monitor _____ 25102 IEC Power Cord, 14/3, 15 A _____ 43111 Power Cord IEC To NEMA 2FT. PREPARED BY ___________________________ DATE __________ Page 1/1 D19405-AA00UEN 990-SM10 Portable Smart Manufacturing Learning System Operation and Installation Guide Copyright © 2022 Amatrol, Inc.