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AIRBRASIVE® UNIT
MODEL 6500 SERIES II
AU601
Service Manual
Operation & Maintenance Instructions with Illustrated Parts List
Airbrasive Jet Technologies, LLC
3461 South Clinton Avenue
South Plainfield, NJ 07080
Email: info@airbrasive.com
Phone: (866) 272-0540
www.airbrasive.com
Revised: December 2022
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Summary of Contents for AIRBRASIVE 6500 II Series
- Page 1 AIRBRASIVE® UNIT MODEL 6500 SERIES II AU601 Service Manual Operation & Maintenance Instructions with Illustrated Parts List Airbrasive Jet Technologies, LLC 3461 South Clinton Avenue South Plainfield, NJ 07080 Email: info@airbrasive.com Phone: (866) 272-0540 www.airbrasive.com Revised: December 2022...
- Page 2 AIRBRASIVE® MICRO ABRASIVE BLASTING TECHNOLOGY Airbrasive® Jet Machining is a process in which high pressure air and very fine powder are blended in a chamber to form an abrasive mixture. This mixture is then sent through a small, precisely machined nozzle. The result is a highly accurate abrasive stream that can be used for cleaning, cutting, drilling, deburring, and finishing all types of surfaces.
- Page 3 ANGLE OF IMPINGEMENT The angle at which you hold the nozzle regulates the speed and efficiency by which material can be removed from the work piece. There are two theories at play here, one based on material removal by brittle failure and the other on material removal by ductile failure.
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Page 4: Section 1: Introduction And Description
Airbrasive® Model 6500 Series II manufactured by Airbrasive Jet Technologies, LLC. B. Characteristics. This Unit is an Airbrasive Jet Machining System. This device will cut, drill, clean, etch, and deburr materials. Finely graded abrasive particles are propelled at high velocity through precision nozzles to strike the work area. -
Page 5: Section 2: Preparation For Use
Micro-Blast nozzle is increased. This pressure can be adjusted with the panel-mounted control from 10 PSIG (0.7 bar) up to the limit of the air supply. The air supply must be clean and dry! The Airbrasive Air/Oil filter (part number AA111) will satisfy this requirement. - Page 6 Connect the dust collector to the work chamber with the flexible tube and metal clamps provided. IMPORTANT: The Unit requires a dust-collecting hood placed near the unit to collect powder. Airbrasive Jet Technologies offers dust collectors and exhaust chambers.
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Page 7: Section 3: Operation Instructions
B. THE AIRBRASIVE JET MACHINE CUTTING PROCESS: The unit performs a cutting action by the impact of sharp- edged powder particles on a hard surface. Airbrasive powders are recommended. The use of other commercial powders can cause excessive maintenance repairs. -
Page 8: Section 4: Service Instructions & Component Maintenance
Section 4: Service Instructions & Component Maintenance PERIODIC INSPECTION This unit should be inspected periodically for the following signs of wear. A. Damaged case or cover B. Frayed or worn hoses C. Worn nozzle D. Loose hose connections E. Worn Pinch Tube F. - Page 9 b. Remove top block from assembly. Pull the old tube off the fittings. Carefully insert new pinch tube into fittings and make certain to align the ends of the tube with the indentations in the bottom block and the tube seams parallel to the side of the block. c.
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Page 10: Section 5: Removals, Replacements & Repairs
Section 5: Removals, Replacements & Repairs TOOLS The following is a list of tools you may need to do any removals, repairs, or replacements: A. Needle nose pliers B. Adjustable wrench C. Allen wrenches: 9/16” & 5/64” D. Flathead screwdriver E. - Page 11 e. Unscrew the powder flow lever and remove. Disconnect the blue hose from the Throttle Body to the Pinch Valve Assembly. g. Remove the three nuts on the top of the Base Plate holding the Shock Mounts of the Powder Chamber Assembly.
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Page 12: Service Tips
Over filled or nearly empty mixing chambers. Note, also, that a slightly heavier flow may be noticeable just after the powder chamber has been filled. c. Reused, contaminated, or improper powders. Use of Airbrasive powders is recommended. d. Insufficient nozzle pressure, due to leaks. -
Page 13: Section 6: Illustrated Parts Breakdown
Section 6: Illustrated Parts Breakdown FRONT, SIDE & REAR VIEW... - Page 14 POWDER TRANSPORT SYSTEM...
- Page 15 PINCH VALVE ASSEMBLY...
- Page 16 CROSS SECTION OF MODEL 6500 FRONT PANEL...
- Page 17 HAND PIECE ASSEMBLY (AH101X)
- Page 18 PNEUMATIC DIAGRAM...
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Page 19: Recommended Spare Parts List
RECOMMENDED SPARE PARTS LIST Part # Description Quantity AM108 Spring for Vibrator Assembly AO106 O-Ring OD-3.637” ID-3.359” AO103 O-Ring OD-0.285” ID-0.145” AO104 O-Ring OD-0.443” ID-0.237” AQ114X Fitting Assembly UNF to 0.103 Dia. AQ123 Nozzle Connector AR104X Carbide Fitting Assembly Pinch Valve AR106X Powder Filter Assembly AR112... - Page 20 AN145T75 Our Customer Service team is always available to ensure your complete satisfaction. Please contact us at (866) 272-0540 or at info@airbrasive.com for general inquiries or price quote requests, and one of our team members will respond within 24 hours.
- Page 21 AQ123 Nozzle Adapter Nozzle Adapter Nozzle AN145 Connector AN148 HME Nozzle Attachment AN106 AN115 AN106 AH109 Standard Nozzle Industrial Nozzle Standard Nozzle Carbide Insert Airbrasive Jet Technologies, LLC 3461 South Clinton Avenue, South Plainfield, NJ 07080 (866) 272-0540 info@airbrasive.com www.airbrasive.com...
- Page 22 (35 lb.) Our Customer Service team is always available to ensure your complete satisfaction. Please contact us at (866) 272-0540 or at info@airbrasive.com for general inquiries or price quote requests, and one of our team members will respond within 24 hours.
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