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Table of Contents
Related Manuals for Tool-Temp TT-180
Summary of Contents for Tool-Temp TT-180
- Page 1 Manual B-0670 Temperature control unit TT-180 BA 1152e EL 1634 d/e/f/it 07/2007 TOOL-TEMP AG Tel.: +41 (0)71 644 77 77 Industriestrasse 30 Fax: +41 (0)71 644 77 00 CH-8583 Sulgen E-Mail: info@tool-temp.ch Schweiz – Suisse – Switzerland Internet: www.tool-temp.ch...
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Page 2: Table Of Contents
Manual TT-180 - 1 - Contents page Description ............................2 Technical data ............................. 2 Safety and use as agreed ......................3 - 4 Installation ............................4 - 7 Fluid connections ........................5 Power supply.......................... 5 Filling ............................6 Pump rotation check....................... 7 Heat transfer liquid .......................... -
Page 3: Description
EU directives (see EU conformity declaration) and it is provided with the CE sign. The TT-180 can be switched from 9 kW for water operation to 3 kW for operation with heat transfer oil. (see chapter 6.5 and instructions in chapter 15). -
Page 4: Safety And Use As Agreed
RISKS WHICH CAN LEAD TO MATERIAL DAMAGE DANGER! RISKS WHICH CAN LEAD TO PERSONAL INJURY The TT-180 is equipped with the following pictographs (according to DIN 4844) to mark the remaining dangers (according to EN 1050) the following: DANGER! VOLTAGE... -
Page 5: Installation
Manual TT-180 - 4 - DANGER! - The temperature control unit must not be used in hazardous location. - The temperature control unit must not be used in the open air (category of protection IP-44). - The temperature control unit must not be transported in a horizontal position. -
Page 6: Fluid Connections
Manual TT-180 - 5 - Fluid connections For the hoses of the heating medium circuit and cooling water the following minimum internal diameters and hose qualities are recommended: R 1/2“ female thread heating medium internal hose diameter 13 mm R 3/8“ male thread... -
Page 7: Filling
Manual TT-180 - 6 - Filling filling amount: approx. 6 litres Automatic filling (only for water operation): - The unit has to be connected hydraulically and electrically. - The ball valve (behind the solenoid valve) of the automatic filling has to be open (see chapter 15). -
Page 8: Pump Rotation Check
WTF-3 (resp. polyglykol) affects lacquers and colours, and therefore is not recommended by TOOL-TEMP AG. CAUTION! TOOL-TEMP AG DOES NOT RECOMMEND WTF-3 (RESP. POLYGLYCOL) BECAUSE THIS LIQUID CORRODES LACQUERS AND COLOURS. The tank has to be filled manually. -
Page 9: Operations
Manual TT-180 - 8 - Operations For the operating and display elements on the temperature control units see chapter 13 "temperature controller MP-888 for temperature control units". Setting of the temperature The required temperature on the temperature controller can be adjusted by pressing the flashes... -
Page 10: Safety Devices
Manual TT-180 - 9 - Safety devices Pump The pump motor is fitted with an overload relay. Heating In the electronic controller the maximum temperature is limited at +150°C. DANGER: IT IS NOT ALLOWED TO ADJUST HIGHER TEMPERATURES THAN 150°C. LOWER TEMPERATURES ARE ALLOWED;... -
Page 11: Temperature Monitoring
Please contact the manufacturer or your supplier for any maintenance or inspection which goes beyond what is listed. Inspection Before starting the TT-180 has to be checked: - condition and tightness of the connections for heat transfer liquid and cooling water - temperature resistance of the hoses - electrical connections - with oil operation: suitability of the oil for the choosen operating mode and maximum temperature. -
Page 12: Maintenance
Manual TT-180 - 11 - Maintenance The temperature control unit has to be checked and cleaned periodically. Before maintenance the unit has to be disconnected from the power supply. DANGER! NEVER DO ANY MAINTENANCE WORK ON THE UNIT BEFORE IT HAS COOLED DOWN. RISK OF BURNING! -
Page 13: Failure Corrective Action
Manual TT-180 - 12 - Failure corrective action symptom probable cause correction Green ON/OFF–switch - fuse defective - open the front door is not lit, unit is not working - possibly transformer, relay, - replace the 5 x 20 mm 1 A fuse... - Page 14 Manual TT-180 - 13 - symptom probable cause Correction The nominal temperature will not be - Temperature delimiter in the - Check maximum temperature reached. controller switched the heating off. setting on the controller Heating lamp is not lit, (see „Programming: Temperature Perhaps temperature delimiter set unit is working.
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Page 15: Control Panel
Manual TT-180 - 14 - Control panel The name plate on the front in the lower left-hand corner shows the following details: manufacturer and address TOOL-TEMP AG, CH-8583 Sulgen / Switzerland type TT-180 serial number Volt Watt sign heating water operation... -
Page 16: Views And Dimensions (Mm)
Manual TT-180 - 15 - Views and dimensions (mm)) ↻ pump rotation in a manometer clockwise direction Pressure gauge (see from above) to mould R 1/2“ from mould R 1/2“ female thread female thread cooling water in cooling water out R 3/8“... -
Page 17: Inside View
Manual TT-180 - 16 - 12.4 Inside view switch cabinet Pressure gauge fow control 40 mm pipe to mould by-pass pump with motor pipe cooling water outlet isolating valve automatic water refill flat packing for pump float with rod float switch... -
Page 18: Inside View Switch Cabinet
Manual TT-180 - 17 - 12.5 Inside view switch cabinet safety thermostat (F10) controller (N1) main contactor (K1) thermal relay (F1) pump Only 200 – 240 V 50/60 Hz: Fuse terminals (F27-/2) control fuse secondary voltage (F8) Indication transformer for... -
Page 19: Temperature Controller Mp-888
Manual TT-188 - 18 - Temperature controller MP-888 cooling switched on heating switched on set point sensor failure actual value controller is triggered from external source with a signal of 0-10 V - or 4-20 mA set point: adjustment of the required temperature electronic safety thermostat... -
Page 20: Programming Mp-888: Temperature Control Units Without Flow Control
- 19 - 13.1 Programming MP-888: Temperature control units without flow control U = user - parameter, A = agents - parameter, T = TOOL-TEMP – parameter User code: Press this touch control for 3 seconds to enter into the program steps... - Page 21 Manual TT-188 - 20 - (continuation) 13.1 Programming MP-888: Temperature control units without flow control Function Factory adjusted (range) U A T Description When using very long sensor lines (Pt 100) the resistor of the line can be compensated. A compare measurement is needed. For 0.0°C / 0.0°F Temperature adjustment example: effective measured temperature is...
- Page 22 Manual TT-188 - 21 - (continuation) 13.1 Programming MP-888: Temperature control units without flow control Function Factory adjusted (range) U A T Description P 38 Controller parameter P 39 Controller parameter P 41 Controller parameter Start of cooling. 1.5°C / 2.7°F This value has to be adjusted correctly P 42 Cooling delta-W...
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Page 23: Spare Parts And Pump Spares
Pressure gauge Ø 40 mm -1 bis +6 bar, filled with glycerine De0701201 Fixing clips for pressure gauge 70 x 35 x 2 mm (with straining screw) Wc0100000 Heat exchanger Modell TT-180 Wd0100000 Float complete with rod and 4 set collars Wf0100000 Insulation-Set... - Page 24 Manual TT-188 - 23 - Electrical parts: Gb0101100 Contactor 32 A, main and heating contactor Gl0400500 Automatic cutout 20 A, 3-poles Gb0700602 Motor protection relay 1,6-2,5 A LR2D 1307 (3 x 380/415 V) Gk0701300 Main switch 25 A, without locking Gc0100600 Transformer 70 VA primary 380/400/415 V –...
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Page 25: Pump Spares For Pump Type E
Manual TT-188 - 24 - 14.2 Pump spares for pump type E pos. describtion Pump type E, complete, new indicate voltage Pump type E, complete revised, indicate voltage Stator Ball bearing 6003-Z-C3 MP1 Ball bearing 6004-Z-C3 MN4 Fan cover Pump support Pump shaft Impeller 50 Hz, Ø... -
Page 26: Change Over Water / Oil Operation
TT-180 - 25 - Umschaltung Wasser- / Oelbetrieb CAUTION! Change-over water / oil operation DISCONNECT THE UNIT FROM THE Commutation opération à eau / à huile POWER SUPPLY PRIOR TO ANY Commutazione acqua / olio MANIPULATION ON THE UNIT Oelbetrieb...
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