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Bil-Jax JUMBER-JAX 0108-0104H Operation And Maintenance Manual

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LOG SPLITTER
VERTICAL TYPE
Part No. 0108-0104H
Operation and
Maintenance Manual
LL-204-44
Copyright © Bil-Jax, Inc. 2006

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Summary of Contents for Bil-Jax JUMBER-JAX 0108-0104H

  • Page 1 LOG SPLITTER VERTICAL TYPE Part No. 0108-0104H Operation and Maintenance Manual LL-204-44 Copyright © Bil-Jax, Inc. 2006...
  • Page 2 VERTICAL TYPE LOG SPLITTER This equipment is designed and manufactured in compliance with the duties, responsibilities, and standards set forth for manufacturers in the ANSI B71.7 standard in effect at the time of manufacture. This equipment will meet or exceed applicable OSHA codes and ANSI B71.7 standards when used in accordance with ANSI B71.7 and all other manufacturer’s recommendations.

  • Page 3: Table Of Contents

    Table of Contents Safety..................1 Introduction..............1 Before Operation............3 During Operation ............4 Fire Prevention............5 Towing Safety..............6 Maintenance Safety.............7 Hydraulic Safety ............8 Damaged Equipment Policy ........9 Introduction................11 General Description ..........11 Specifications.............12 Operation ................13 Operation Zone ............13 Operator Controls .............14 Operating Procedure ..........16 Maintenance ................19 Scheduled Service Checks ........19 Replacement Decals .............21 Parts List................25...
  • Page 4 List of Illustrations Figure 3-1. Operation Zone..............13 Figure 3-2. Operator Controls .............14 Figure 3-3. Function Interrupt Control Assembly.......15 Figure 3-4. Wedge Control Assembly ..........15 Figure 3-5. I-Beam Lock Pin ..............16 Figure 5-1. Replacement Decals ............22 Figure 5-2. Decal Locations..............23 Figure 6-1. I-Beam, Cylinder, and Frame Exploded View....26 Figure 6-2.

  • Page 5: Safety

    The information contained herein is not to be considered as legal advice and is intended for informational purposes onl This information is offered to alert bil-jax custom ers to procedures that may be of concern to them.
  • Page 6 This information is not intended to be all inclusive and is to be followed in the use of bil-jax equipment only. For any questions concerning the safe use of this equipment, call 419.445.9675 before operating. Safety Notes This manual contains DANGERS, WARNINGS, CAUTIONS, and NOTES that must be followed to prevent the possibility of improper service, damage to the equipment, or personal injury.

  • Page 7: Before Operation

    BEFORE OPERATION Ensure the following general safety precautions are observed before operating the splitter. • Read and understand this manual completely. For your own safety and the safety of others, become familiar with the splitter BEFORE attempting to operate it. Failure to do so, or any deliberate misuse of the splitter, may result in serious injury or death.

  • Page 8: During Operation

    • DO NOT operate without wearing protective hearing devices. • NEVER wear loose clothing, jewelry or gloves that could be caught by moving parts. Keep clothing away from all moving parts of splitter. Wear proper head gear to keep loose hair away from moving parts. DURING OPERATION Ensure the following general safety precautions are observed during the operation of the splitter.

  • Page 9: Fire Prevention

    • NEVER place hand, foot, or other body part between log and wedge or log and stripper. When loading splitter, place hands on the sides of the log. • DO NOT attempt to split logs across the grain. Logs split in this manner may snap away from the wedge with enough force to cause injury.

  • Page 10: Towing Safety

    • ALWAYS have a fire extinguisher available during splitter operation as a precaution against flying sparks. • NEVER operate the splitter near flames or sparks. Gasoline is extremely flammable. • DO NOT smoke while operating or refueling the splitter. Gas fumes are explosive and extremely flammable.

  • Page 11: Maintenance Safety

    • ALWAYS allow for splitter length when turning corners, parking, crossing intersections, and in all other driving situations. • ALWAYS use caution when backing up splitter. It is easy to jack-knife the splitter when backing up. • NEVER allow anyone to ride on the splitter during towing.

  • Page 12: Hydraulic Safety

    • Use only manufacturer approved parts. Parts must comply with strict manufacturer specifications. Only parts purchased from the manufacturer can be guaranteed to comply with these specifications. HYDRAULIC SAFETY Ensure the following safety precautions are observed when any hydraulic system maintenance is being performed on the splitter.

  • Page 13: Damaged Equipment Policy

    DAMAGED EQUIPMENT POLICY Safety Statement At bil-jax, we are dedicated to the safety of all users of our products. Therefore, all bil-jax log splitters are designed, manufactured and tested to comply with current applicable Federal OSHA and ANSI codes and regulations.

  • Page 15: Introduction

    Introduction GENERAL DESCRIPTION The Lumber-Jax 20 Ton Vertical Log Splitter, model AU- 5V20H manufactured by bil-jax, is designed and built to split quare cut logs up to 24 inches long and up to 8 inches in diameter. The splitter is powered by an 8 horsepower Honda GX240 engine.

  • Page 16: Specifications

    SPECIFICATIONS Lumber-Jax 20 Ton Vertical Log Splitter Model Number AU-5V20H Serial Number __________________ Manufactured by: bil-jax, inc. 125 Taylor Parkway Archbold, Ohio 43502 419.445.8915 Table 2-1. Specifications Force 20 tons Engine Honda GX240, 8 hp Pump 2-Stage, 11 gpm (0.7 lps) Cylinder 4 in.

  • Page 17: Operation

    Operation OPERATION ZONE The Operation Zone is an area located in front of a line extending out 10 feet from the rear of the control panel 180° around the front of the unit. Refer to Figure 3-1. Figure 3-1. Operation Zone DANGER Always operate splitter while inside the operation zone.

  • Page 18: Operator Controls

    OPERATOR CONTROLS The operator controls are located on the control panel. The Function Interrupt and the Wedge Control direct the movement of the wedge during splitter operation. Refer to Figure 3-2. Before operation of the splitter can begin, hardware for the Function Interrupt and the Wedge Control must be assembled.

  • Page 19: Figure 3-3. Function Interrupt Control Assembly

    COTTER PIN SHORT CLEVIS PIN FUNCTION HANDLE INTERRUPT VALVE LINK KNOB 3/8-16 3/8-16 LOCKING NUT Figure 3-3. Function Interrupt Control Assembly Wedge Control Hardware Assembly 1. Slide the ball handle through the control panel so the slot in the end of the ball handle rests against a pin in back of the Wedge Control valve actuator.

  • Page 20: Operating Procedure

    OPERATING PROCEDURE Perform the following procedures to operate the Lumber-Jax log splitter. 1. Read and follow all safety precautions contained in Section 1 of this manual. 2. Position the splitter on a firm and level surface at the work area. Block the wheels to prevent movement of the splitter.
  • Page 21 6. Check the engine oil and fuel levels. Refer to the Honda Engines Owner’s manual in the tool box for detailed information on the operation and service of the engine. 7. Start the engine. WARNING Load only one log at a time, and with the grain parallel to the wedge.

  • Page 23: Maintenance

    Maintenance CHEDULED SERVICE CHECKS Daily Service Checks Perform the following service checks daily before each use as listed in Table 4-1. able 4-1. Daily Servic e Checks Daily Service Checks Service engine per instructions in the Honda Engines Owner’s Manual. Check ball hitch coupler for damage and missing parts.

  • Page 24: Table 4-2. Yearly Service Checks

    Yearly Service Checks Perform the following yearly service checks as listed in Table 4-2. Table 4-2. Yearly Service Checks Yearly Service Checks Replace hydraulic oil. Clean out any debris in the bottom of the hydraulic reservoir and sump strainer. Clean, check, and pack wheel bearings with fresh grease.

  • Page 25: Replacement Decals

    Replacement Decals Refer to Table 5-1, and Figures 5-1 and 5-2 for descriptions and locations of decals on the Lumber-Jax log spl itter. Table 5-1. Replacement Dec Decal No. Descripti on of Decal 0202-0340 Function Interrupt 0202-0341 Max. Towing Speed 35 mph 0202-0342 Lumber-Jax (Transfer type decal) 0202-0344...

  • Page 26: Figure 5-1. Replacement Decals

    MAX. TOWING SPEED 35 MPH 0202-0341 0202-0340 0202-0342 20 TON 0202-0348 0202-0344 STAY CLEAR 202-380 0202-0381 0202-0380 0202-0382 B06-00-0192 0202-0383 Figure 5-1. Replacement Decals...

  • Page 27: Figure 5-2. Decal Locations

    0342 0348 0340 0383 0341 0380 0381 0382 0192 0380 0344 Figure 5-2. Decal Locations...

  • Page 29: Parts List

    Parts List...

  • Page 30: Beam, Cylinder, And Frame Parts List

    I-BEAM, CYLINDER, AND FRAME PARTS LIST Refer to Table 6-1 for the parts list for the I-beam, cylinder, and frame. Figure 6-1. I-Beam, Cylinder, and Frame Exploded View.

  • Page 31: Table 6-1. I-Beam, Cylinder, And Frame Parts List

    Table 6-1. I-Beam, Cylinder, and Frame Parts List Item Part No. Description 0192-0021 Cylinder, Hydraulic 4 in. Bore 0090-0155 Pin, Cotter, 3/16 x 1-3/4 in. 0108-0010 Pin, Clevis, 3-1/2 in. (part of 1) 0108-0165 Wedge 0090-0991 Screw, Cap, 1/2-13 x 2-3/4 in. 0108-0197 Plate, Wear, Middle 0108-0152...

  • Page 32: Hydraulic Tank And Wheel Parts List

    HYDRAULIC TANK AND WHEEL PARTS LIST Refer to Table 6-2 for the parts list for the hydraulic tank and wheels. Figure 6-2. Hydraulic Tank and Wheel Exploded View...

  • Page 33: Table 6-2. Hydraulic Tank And Wheel Parts List

    Table 6-2. Hydraulic Tank and Wheel Parts List Item No. Part No. Description 0090-0010 Screw, Cap, 1/4-20 x 1-1/2 in. 0108-0166 Shock, Tube, Inner 0090-0183 Nut, Lock, 1/4-20 0192-0061 Shock, Gas, Short 0090-0033 Screw, Cap, 5/16 x 1-3/4 in. 0090-0208 Washer, Lock, 5/16 in.

  • Page 34: Hydraulic Pump, Lines, And Valves Parts List

    HYDRAULIC PUMP, LINES, AND VALVES PARTS LIST Refer to Table 6-3 for the parts list for the hydraulic pump, lines, and valves. Figure 6-3. Hydraulic Pump, Lines, and Valves Exploded View...

  • Page 35: Table 6-3. Hydraulic Pump, Lines, And Valves Parts List

    Table 6-3. Hydraulic Pump, Lines, and Valves Parts List Item Part No. Description 0192-0174 Fitting, 90° Elbow, 1/2 NPTM- 1/2 Bead 0192-0064 Hose, Hydraulic, #8 x 59 in. 0192-0066 Hose, Hydraulic, #8 x 30 in. B05-02-0001 Hose, Suction, 3/4 in. 15 in.

  • Page 36: Valve Linkage Parts List

    VALVE LINKAGE PARTS LIST Refer to Table 6-4 for the parts list for the valve linkage. Figure 6-4. Valve Linkage Exploded View...

  • Page 37: Table 6-4. Valve Linkage Parts List

    Table 6-4. Valve Linkage Parts List Item Part No. Description 0192-0007 Valve, Directional, 3-Position (includes items 2-5) 0192-0051 Handle, Directional Valve 0090-0717 Knob, Ball, Black, 1 in. Dia. 0082-0784 Pin, Clevis, Directional Valve 0090-0143 Pin, Cotter, 1/16 x 3/4 in. 0108-0074 Pin, Clevis, Interrupt Valve 0090-0159...

  • Page 38: Engine And Mounting Hardware Parts List

    ENGINE AND MOUNTING HARDWARE PARTS LIST Refer to Table 6-5 for the parts list for the engine and mounting hardware. Figure 6-5. Engine and Mounting Hardware Exploded View...

  • Page 39: Table 6-5. Engine And Mounting Hardware Parts List

    Table 6-5. Engine and Mounting Hardware Parts List Item Part No. Description 0192-0012 Engine, Honda, GX240 0090-0035 Screw, Cap, 5/16 x 18 x 3 in. 0090-0420 Washer, Flat, 5/16 in. 0090-0046 Screw, Cap, 3/8-16 x 1-3/4 in. 0090-0421 Washer, Flat, 3/8 in. 0090-0210 Washer, Lock, 3/8 in.

  • Page 40: Hitch And Mounting Hardware Parts List

    HITCH AND MOUNTING HARDWARE PARTS LIST Refer to Table 6-6 for the parts list for the hitch and mounting hardware. Figure 6-6. Hitch and Mounting Hardware Exploded View...

  • Page 41: Table 6-6. Hitch And Mounting Hardware Parts List

    Table 6-6. Hitch and Mounting Hardware Parts List Item Part No. Description 0090-0081 Screw, Cap, 1/2-13 x 5 in. 0090-0574 Washer, Flat, 1/2 in. B03-00-0017 Chain, Safety 0090-0463 Screw, Cap, 1/2-13 x 4 in. 0192-0099 Hitch, Ball, 2 in. 0090-0192 Nut, Lock, 1/2-13...

  • Page 42: Warranty

    This warranty is in lieu of all other warranties expressed or implied.
  • Page 44 125 Taylor Parkway Archbold, OH 43502 Phone (419) 445-8915 (800) 537-0540 (419) 445-0367 biljax http://www. .com...

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