Gillison's Variety Fabrication Tier IV GVF 4000 Owner's Manual
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Gillison's Variety Fabrication Tier IV GVF 4000 Owner's Manual

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GVF
Rough Terrain Forklift
Gillison's
3033 B
enzie
F
231-882-5637
ax
INDEX
Tier IV GVF 4000
Owners Manual
Manual Part Number: GL 11498
Model Number:
GVF 4000
H
. B
wy
enzonia
800-392-6059
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V ariety
Fabrication, Inc.
, Mi 49616
231-882-5921
email: info@gillisons.com
online: www.gillisons.com
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  • Page 1 Tier IV GVF 4000 Rough Terrain Forklift Owners Manual Gillison’s V ariety Manual Part Number: GL 11498 Fabrication, Inc. Model Number: GVF 4000 3033 B , Mi 49616 231-882-5921 enzie enzonia email: info@gillisons.com 231-882-5637 800-392-6059 online: www.gillisons.com INDEX PREVIOUS NEXT...

  • Page 2: Table Of Contents

    Table of Contents TABLE OF CONTENTS INTRODUCTION LUBRICATION & MAINTENANCE SAFETY Electrical Forklift Mast Safety Engine 49 Fork Safety Factory Fill For Oil, Fluid and Grease General Safety Rules Filter Part Numbers General Safety While Operating Front Axle 111 Dual Brake Instruction Decals Grease Point and Maintenance Locations Diagram Intro To Safety 2 Grease Point Locations 39 Load Handling Safety 9...

  • Page 3: Introduction

    GVF 4000 Rough Terrain Forklift Manual INTRODUCTION - 1 INTRODUCTION The information in this publication describes the safety requirements, operation, maintenance and servicing of the GVF Forklift. Every effort has been made to pro- vide correct and concise information to you, the oper- ator, as available at the date of publication.

  • Page 4: Safety

    GVF 4000 Rough Terrain Forklift Manual - SAFETY SAFETY INTRO TO SAFETY The safety of the operator is one of the main concerns in designing a new piece of equipment. Designers build in as many safety features as possible. However, ev- ery year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment.

  • Page 5: General Safety Rules

    GVF 4000 Rough Terrain Forklift Manual SAFETY - 3 GENERAL SAFETY RULES FIG. 3: Always keep this manual with the machine. This manual must be made available to the operator of the machine at all times. Special care must be taken to keep this manual safe from the weather and in readable condition.

  • Page 6: General Safety While Operating

    GVF 4000 Rough Terrain Forklift Manual - SAFETY FIG. 6: Additional equipment: A fire extinguisher and first aid kit should be carried with the machine or be kept readily available at all times. Have emergency telephone numbers for immediate ac- cess. GENERAL SAFETY WHILE OPERATING CAUTION: READ THIS BOOK IN ITS ENTIRETY PRIOR TO OPERATING MACHINE.

  • Page 7: Safety While Servicing The Machine

    GVF 4000 Rough Terrain Forklift Manual SAFETY - 5 FIG. 9: Do not use starting fluid. Starting fluid must only be used when an ether-start aid is fitted as original equipment by the manufacturer or when installed by a dealer as an approved accessory. The forklift is equipped with an intake heater. This must be removed prior to the use of starting fluid or ether aid.
  • Page 8 GVF 4000 Rough Terrain Forklift Manual - SAFETY Electrical System FIG. 11: To prevent serious injury or death from ex- ploding gases: Do not work on batteries without proper instruction and training. FIG. 12: Before making adjustments or servicing the electrical system, disconnect the battery negative (-) cable (see 1) first to prevent short circuits.
  • Page 9 GVF 4000 Rough Terrain Forklift Manual SAFETY - 7 checking for leaks always use a piece of cardboard or wood. Never use your hands to find a pressure leak. If ANY fluid is injected into the skin, it must be attend- ed to by a doctor immediately. Fuel System FIG. 14: Diesel fuel is flammable and must be han- dled with care. Never refuel or service the fuel system on the machine while smoking or when near open flames or sparks.

  • Page 10: Instruction Decals

    TRUCK CONFORMS TO ASME B56.6 13. SP 6221 14. SP 6275 Nameplate - SP 6306 Includes important information such as: Warning, Model, Serial Number, Type, Tire Pressure & Size, Mast Type, Gillison's Variety Fabrication, Inc. CUSTOMER: INTERNAL #: 105100 MASTER INT #: JOB #:...

  • Page 11: Load Handling Safety

    GVF 4000 Rough Terrain Forklift Manual SAFETY - 9 SERIAL NUMBER Fasten seat belt securely before starting the forklift. Location of serial number is on the nameplate and is When mounting and dismounting the forklift, use the provided as a reference. See FIG. 16 steps and hand holds provided.

  • Page 12: Modifications

    GVF 4000 Rough Terrain Forklift Manual - SAFETY laws appropriate to your machine. Shift to a lower gear before going up or down hills. Disengage FWD. Keep machine in gear. DO NOT coast Make sure any required clearance flags with the clutch disengaged or the trans- or hazard lights are in place and in work- mission in neutral.

  • Page 13: Fork Safety

    GVF 4000 Rough Terrain Forklift Manual SAFETY - 11 FORK SAFETY Fork Inspection INDEX PREVIOUS NEXT LAST...
  • Page 14 GVF 4000 Rough Terrain Forklift Manual - SAFETY Fork Inspection Cont. INDEX PREVIOUS NEXT LAST...
  • Page 15 GVF 4000 Rough Terrain Forklift Manual SAFETY - 13 Fork Inspection Poster INDEX PREVIOUS NEXT LAST...
  • Page 16 GVF 4000 Rough Terrain Forklift Manual - SAFETY Fork Maintenance INDEX PREVIOUS NEXT LAST...
  • Page 17 GVF 4000 Rough Terrain Forklift Manual SAFETY - 15 Fork Maintenance Cont. INDEX PREVIOUS NEXT LAST...

  • Page 18: Forklift Mast Safety

    Weldments ..................................8 Common Parts ................................9 GVF 4000 Rough Terrain Forklift Manual - SAFETY Hoist Chains ................................. 10 Installation Components ............................... 11 Load Backrest ................................12 Lowering Control Valve ..............................13 FORKLIFT MAST SAFETY 4 Roller Carriages ................................. 14 6 Roller Carriages .................................

  • Page 19: Controls

    GVF 4000 Rough Terrain Forklift Manual CONTROLS - 17 CONTROLS INSTRUMENT PANEL DIAGRAM SEE FIG. 19 Turn Signal FIG. 19 1. Display - see detailed instructions after this page. 6. Warning Lights ON/OFF 2. Diff Lock ON/OFF 7. Turn Signal - Left & Right 3.

  • Page 20: Display Screen Information

    GVF 4000 Rough Terrain Forklift Manual - CONTROLS DISPLAY SCREEN INFORMATION 1. Start Up Screen FUEL LEVEL 0=EMPTY 100=FULL VOLTMETER NORMAL READING 12.5-15 VOLTS 2. Main Screen - shows engine hours, engine temperature, fuel level and engine volts. INDEX PREVIOUS NEXT LAST...
  • Page 21 GVF 4000 Rough Terrain Forklift Manual CONTROLS - 19 ENGINE WATER TEMPERATURE ENGINE HOURS MAX TEMPERATURE IS 230 DEGREES FARENHEIGHT. IF REACHED THEN ENGINE DERATES. KEY TO ACCESS NAVIGATION SCREEN TAKES USER TO SCROLL UP SCROLL DOWN MAIN MENU WINDOW WINDOW 3.
  • Page 22 GVF 4000 Rough Terrain Forklift Manual - CONTROLS PRESS KEY TO ACCESS CONTRAST SCREEN 5. Push key on the far left once to get contrast adjustment option to appear. Press that key to get contrast adjustment to appear. BRIGHTNESS CONTRAST ADJUSTMEN ADJUSTMENT 6.

  • Page 23: Display Screen - Pop Up Warning Lights

    GVF 4000 Rough Terrain Forklift Manual CONTROLS - 21 DISPLAY SCREEN - POP UP WARNING LIGHTS SEE FIG. 20 POP UP WARNING LIGHTS: THIS SCREEN WILL POP UP WHEN ANY ONE OF THESE WARNINGS OCCUR. LIGHT ILLUMINATES WHEN TEMPERATURE RISES ABOVE 240 DEGREES FARENHEIGHT. LIGHT ILLUMINATES WHEN PRESSURE IS BELOW 220 PSI.
  • Page 24 GVF 4000 Rough Terrain Forklift Manual - CONTROLS MAIN MENU BASIC SETUP ALLOWS ACCESS TO DATE AND TIME ADJUSTMENT DIAGNOSTICS VIEW ERROR CODES SCREEN SETUP NOT USED SYSTEM SETUP NOT USED 7. Main Menu 8. Basic Setup is where time and date can be set. INDEX PREVIOUS NEXT...
  • Page 25 GVF 4000 Rough Terrain Forklift Manual CONTROLS - 23 9. Time and date set - under Basic Setup DIAGNOSTICS SCREEN FAULT LOG ALLOWS YOU TO VIEW PREVIOUS AND ACTIVE ERROR CODES 10. Fault Log under the Diagnostics Screen is where previous and active error codes can be viewed.
  • Page 26 GVF 4000 Rough Terrain Forklift Manual - CONTROLS FAULT MENU SCREEN SELECT ACTIVE OR PREVIOUS FAULTS ENTER KEY BACK KEY SCROLL UP SCROLL DOWN 11. Under the Fault Menu screen is where you can choose to see either Active Faults or Previous Faults. ACTIVE FAULT CODE SCREEN BACK KEY...

  • Page 27: Various Controls Of The Forklift

    GVF 4000 Rough Terrain Forklift Manual CONTROLS - 25 VARIOUS CONTROLS OF THE FORKLIFT 1. Forward, Neutral & Reverse Lever 2. Rotate Knob for Shifting Speeds 3. Neutral Lock SEE FIG. 21 FNR LEVER PUSH LEVER AHEAD TO GO FOWARD. PULL LEVER BACK TO GO REVERSE.
  • Page 28 GVF 4000 Rough Terrain Forklift Manual - CONTROLS 4. Steering Wheel Adjustment 5. Mast Controls SEE FIG. 22 STEERING WHEEL ADJUSTMENT 1 Position - Height adjustment. Pull up to extend the column. 2 Position - Angle adjustment. Push down to tilt the wheel.
  • Page 29 GVF 4000 Rough Terrain Forklift Manual CONTROLS - 27 6) Brakes and Throttle Pedals 7) Brake Pedal Locking Pin SEE FIG. 23 THROTTLE LH BRAKE RH BRAKE BRAKE PEDAL LOCKING PIN. PULL OUT UNTIL IT DETENTS FOR TURNING BRAKES. THEN YOU CAN APPLY BRAKING TO EITHER SIDE INDEPENDENTLY.
  • Page 30 GVF 4000 Rough Terrain Forklift Manual - CONTROLS 8) Seat Slide Adjustment 9) Seat Suspension Adjustment Knob 10) Seat Belt SEE FIG. 24 SEAT BELT SEAT SLIDE ADJUSTMENT PULL IN TOWARD CENTER TO SLIDE SEAT SUSPENSION ADJUSTMENT KNOB FOWARD OR TURN CLOCKWISE TO INCREASE RESISTANCE.

  • Page 31: Operation

    GVF 4000 Rough Terrain Forklift Manual OPERATION - 29 OPERATION 3. Apply parking brake. ( Read and get familiar with the CONTROLS section first. ) 4. Lower forks to ground. PRE START UP 5. Allow engine to cool down for about 1 Check engine oil, transmission, hydraulic oil minute. and radiator fluid level. 6. Turn key to Off position and remove.
  • Page 32 GVF 4000 Rough Terrain Forklift Manual - OPERATION 6. Mast Operation - see FIG. 27 & 28 MENT Pull up to Push down to G WHEEL ORKLIFT AUXILIARY SIDE SHIFT LIFT TILT FIG. 27 Tilt FIG. 29 Back Forward  8.
  • Page 33 GVF 4000 Rough Terrain Forklift Manual OPERATION - 31 9. Four Wheel Drive Operation On forklifts equipped with the four- wheel drive option, the four-wheel drive is engaged by switching the rocker switch. FIG. 29 The light will illuminate. NOTE! Four-wheel drive can be selected while traveling straight.

  • Page 34: Troubleshooting

    PAFDFL FLEVH GVF 4000 Rough Terrain Forklift Manual - OPERATION FLEVL PHYDH PHYDL TROUBLESHOOTING PLVHIRP IPMPSTDYNOT The following is a list of engine error codes. EGRBM EGRFPD EGRNTNR EGRT EGRV1 he standard list of diagnostics valid from RC3 software is reported in the following table: Wired Name Description...
  • Page 35 GVF 4000 Rough Terrain Forklift Manual OPERATION - 33 ECU Application Manual release 12 Engine error codes continued. PC sensor offset diagnosis for NOX requirement (drifted high P0191 PCONOX or low) P0191 PCOH PC sensor high offset P0193 C/Rail pressure sensor signal too high P0192 C/Rail pressure sensor signal too low P2229...
  • Page 36 GVF 4000 Rough Terrain Forklift Manual - OPERATION ECU Application Manual release 12 Engine error codes continued. P1220 PCOVR C/Rail pressure control cannot achieve target fuel C/Rail pressure falls below the control limit of the target P1221 PCUND pressure P2293 PCEX2 C/Rail pressure exceeds hi upper limit2 P1217...
  • Page 37 GVF 4000 Rough Terrain Forklift Manual OPERATION - 35 ECU Application Manual release 12 Engine error codes continued. U0107 TSC1TMERR TSC1 Time out error 3349 U0408 TSC1RC TSC1 Rolling count test 3349 U0408 TSC1CS TSC1 Checksum test 3349 P0232 4082 ELPUMPBT Electric lift pump relay short to battery P0231...

  • Page 38: Lubrication & Maintenance

    GVF 4000 Rough Terrain Forklift Manual - LUBRICATION & MAINTENANCE LUBRICATION & MAINTENANCE Before preforming any maintenance, INSTRUCTIONS FOR PRESSURE WASHING service or work on this forklift you must When pressure washing, protect and DO NOT read and familiarize yourself with the direct the jet on the following components: SAFETY section of this manual.

  • Page 39: Factory Fill For Oil, Fluid And Grease

    GVF 4000 Rough Terrain Forklift Manual LUBRICATION & MAINTENANCE - 37 REFERENCE DOCUMENTS FILTER PART NUMBERS GVF 4000 Forklift Owners Manual Engine Oil Filter Part Number: GL 13360 Part Number: GL 11498 GVF 4000 Forklift Parts Manual Fuel Filter Part Number: GL 11499 Part Number: GL 13355 Transmission Manuals Transmission Oil Filter Service: TSM-0022 Part Number: GL 13380 Parts: TPL-2370...
  • Page 40 GVF 4000 Rough Terrain Forklift Manual - LUBRICATION & MAINTENANCE GREASE POINT AND MAINTENANCE LOCATIONS DIAGRAM * First 100 hour initial service is to only be completed by your dealer. Forks Grease Point: Mast Grease Point: Brake Pedal Grease Point: Tilt Cylinders Grease Point: Front Axle Grease Point: Front Drive Shaft Transmission...

  • Page 41: Grease Point Locations

    GVF 4000 Rough Terrain Forklift Manual LUBRICATION & MAINTENANCE - 39 GREASE POINT LOCATIONS GREASE FITTING ON MAST PIVOT 1. Mast Pivot - 1 point GREASE FITTING USE NEEDLE GREASE ADAPTOR GREASE FITTING 2. Mast - 2 points INDEX PREVIOUS NEXT LAST...
  • Page 42 GVF 4000 Rough Terrain Forklift Manual - LUBRICATION & MAINTENANCE Grease Point Locations Continued GREASE FITTINGS ON HOOD HINGES 3. Hood Hinges - 2 points FRONT DRIVE SHAFT GREASE FITTINGS 4. Front Drive Shaft - 3 points INDEX PREVIOUS NEXT LAST...
  • Page 43 GVF 4000 Rough Terrain Forklift Manual LUBRICATION & MAINTENANCE - 41 Grease Point Locations Continued GREASE FITTINGS ON REAR DRIVE SHAFT 5. Rear Drive Shaft - 3 points 6. Tilt Cylinder - 2 points INDEX PREVIOUS NEXT LAST...

  • Page 44: Hydraulic System

    GVF 4000 Rough Terrain Forklift Manual - LUBRICATION & MAINTENANCE Grease Point Locations Continued GREASE FITTINGS ON BRAKE PEDALS 7. Brake pedal - 2 points HYDRAULIC SYSTEM 1. Hydraulic Oil Fill 2. Hydraulic Oil Sight Glass - check level 3. Hydraulic Oil Tank Drain Plug 4.
  • Page 45 GVF 4000 Rough Terrain Forklift Manual LUBRICATION & MAINTENANCE - 43 4) Hydraulic Oil Filter Information SEE FIG. 33 FILTER CLOGGING INDICATOR WHEN THE RED FLOAT (POINTED TO HERE) IS LOCATED ON THE RED LINE SIDE - THEN REPLACE THE FILTER. HYDRAULIC OIL FILTER ELEMENT LOCATED INSIDE...

  • Page 46: Hydraulic Diagram

    GVF 4000 Rough Terrain Forklift Manual - LUBRICATION & MAINTENANCE HYDRAULIC DIAGRAM INDEX PREVIOUS NEXT LAST...

  • Page 47: Hydraulic Specifications

    GVF 4000 Rough Terrain Forklift Manual LUBRICATION & MAINTENANCE - 45 HYDRAULIC SPECIFICATIONS Pump • 1.58 CI displacement 12.3 GPM @ 2000 RPM • Stand by pressure 350 PSI • CF supplies steering circuit first. • • EF supplies main control valve. When steering is not being used , control spool in pump shifts and supplies all of the pump flow to the EF.

  • Page 48: Transmission

    GVF 4000 Rough Terrain Forklift Manual - LUBRICATION & MAINTENANCE TRANSMISSION 1. Transmission Oil Fill & Dipstick 2. Transmission Oil Filter 3. Transmission Oil & Tank Specifications SEE FIG. 34 4. Transmission Drain Plug SEE FIG. 35 TRANSMISSION OIL FILTER TRANSMISSION OIL: SAE 30 MOBIL TRANS HD SERIES TO-4 TRANSMISSION OIL...

  • Page 49: T12000 6 Spd Transmission Maintenance

    GVF 4000 Rough Terrain Forklift Manual LUBRICATION & MAINTENANCE - 47 MAINTENANCE T12000, VDT & 17° OIL SPECIFICATIONS 05042011 MOT12000T20 T12000 6 SPD TRANSMISSION MAINTENANCE MAINTENANCE OIL SPECIFICATIONS RECOMMENDED LUBRICANTS CUSTOMER OIL TYPE CATERPILLAR TO-4. JOHN DEERE J20 C. D. MILITARY MIL-PRF-2104G.
  • Page 50 GVF 4000 Rough Terrain Forklift Manual - LUBRICATION & MAINTENANCE T 12000 - Maintenance Continued MAINTENANCE T12000, VDT & 17° OIL SPECIFICATIONS 05042011 MOT12000T20 VALID FOR: VDT12000 & T12000 NORMAL OIL CHANGE INTERVAL Drain and refill system every 1000 hours for average environmental and duty cycle conditions. Severe or sustained high operating temperature or very dusty atmospheric conditions will result in accelerated deterioration or contami- nation.

  • Page 51: Engine

    GVF 4000 Rough Terrain Forklift Manual LUBRICATION & MAINTENANCE - 49 ENGINE This manual contains only basic information 1. Engine Air Cleaner on the engine. For more information on the 2. Engine Oil Filter engine, please refer to the engine manual. 3.
  • Page 52 GVF 4000 Rough Terrain Forklift Manual - LUBRICATION & MAINTENANCE Engine Continued 6. Fuse and Relay Locations 7. Engine Air Cleaner - also FUSE AND RELAY see diagram below LOCATIONS 8. Muffler 9. Engine DOC MUFFLER 10. Hydraulic Oil cooler 11.
  • Page 53 GVF 4000 Rough Terrain Forklift Manual LUBRICATION & MAINTENANCE - 51 Basic Engine Maintenance INDEX PREVIOUS NEXT LAST...
  • Page 54 GVF 4000 Rough Terrain Forklift Manual - LUBRICATION & MAINTENANCE Basic Engine Maintenance - Engine Oil INDEX PREVIOUS NEXT LAST...

  • Page 55: Electrical

    GVF 4000 Rough Terrain Forklift Manual LUBRICATION & MAINTENANCE - 53 ELECTRICAL 1. Battery SEE FIG.32 2. Relays and Fuses SEE FIG. 37 GL 13280 RELAY, INTAKE HEATER FUSE BLOCK 20 AMP MINI FUSE FOR ENGINE MAIN RELAY 50 AMP FUSE GL12210 FOR ENGINE INTAKE HEATER 5 AMP FUSE FOR EGR VALVE...
  • Page 56 GVF 4000 Rough Terrain Forklift Manual - LUBRICATION & MAINTENANCE 3. Fuses SEE FIG. 38 4. Main Fuse Block SEE FIG. 39 NEUTRAL SAFTEY START RELAY FLASHER START RELAY ENGINE MAIN RELAY #1-5A DIAGNOSTIC CONNECTION #2-10A 4WD, DIFF. LOCK, HORN, PARK BRAKE #9-15A FNR #6-15A 12V SOCKET...
  • Page 57 GVF 4000 Rough Terrain Forklift Manual LUBRICATION & MAINTENANCE - 55 Trans Brake Electrical Circuit INDEX PREVIOUS NEXT LAST...
  • Page 58 GVF 4000 Rough Terrain Forklift Manual - LUBRICATION & MAINTENANCE Transmission Schematic INDEX PREVIOUS NEXT LAST...
  • Page 59 GVF 4000 Rough Terrain Forklift Manual LUBRICATION & MAINTENANCE - 57 Lights Schematic INDEX PREVIOUS NEXT LAST...
  • Page 60 GVF 4000 Rough Terrain Forklift Manual - LUBRICATION & MAINTENANCE Power Supply Schematic INDEX PREVIOUS NEXT LAST...
  • Page 61 GVF 4000 Rough Terrain Forklift Manual LUBRICATION & MAINTENANCE - 59 Power Supply Schematic Continued INDEX PREVIOUS NEXT LAST...

  • Page 62: Front Axle 111 Dual Brake

    GVF 4000 Rough Terrain Forklift Manual - LUBRICATION & MAINTENANCE FRONT AXLE 111 DUAL BRAKE Front Axle Maintenance MAINTENANCE MAINTENANCE MAINTENANCE POINTS Release screw for failsafe brake Vite sblocco freno negativo Schraube zum losen der Federspeichebremse Tornillo de afloje de el freno negativo Vis de deblocage frein negaif Release screw for failsafe brake Vite sblocco freno negativo...
  • Page 63 GVF 4000 Rough Terrain Forklift Manual LUBRICATION & MAINTENANCE - 61 Front Axle Maintenance Continued OIL DRAINING MANDATORY PROCEDURE OIL DRAINING MANDATORY PROCEDURE WARNING • Do not attempt any maintenance if the axle is hot (40-50°C / 104-122°F). Hot oil and components can cause personal in- jury.
  • Page 64 GVF 4000 Rough Terrain Forklift Manual - LUBRICATION & MAINTENANCE MAINTENANCE INTERVALS Front Axle Maintenance Continued MAINTENANCE INTERVALS INDEX PREVIOUS NEXT LAST ASM-0127E - 111 Axle - Dual Brake Version Dana Holding Corporation...

  • Page 65: Rear Axle 211

    GVF 4000 Rough Terrain Forklift Manual LUBRICATION & MAINTENANCE - 63 REAR AXLE 211 Rear Axle Maintenance MAINTENANCE MAINTENANCE MAINTENANCE POINTS Oil fill plug Oil drain plug Check level plug INDEX PREVIOUS NEXT LAST...
  • Page 66 GVF 4000 Rough Terrain Forklift Manual - LUBRICATION & MAINTENANCE Rear Axle Maintenance Continued OIL DRAINING MANDATORY PROCEDURE OIL DRAINING MANDATORY PROCEDURE WARNING • Do not attempt any maintenance if the axle is hot (40-50°C / 104-122°F). Hot oil and components can cause personal in- jury.
  • Page 67 GVF 4000 Rough Terrain Forklift Manual LUBRICATION & MAINTENANCE - 65 MAINTENANCE INTERVALS Rear Axle Maintenance Continued MAINTENANCE INTERVALS INDEX PREVIOUS NEXT LAST ASM-0024E - 211 Axle Service Manual Dana Holding Corporation...

  • Page 68: Mast Maintenance

    The chains must be adjusted with equal tension to ensure Chain Inspection and paint the chains for internal mast installation. 2.4-1 MA2778.eps proper load distribution and mast operation. To determine Carriage 2 in. *3 in. Tension *NOTE: Underclearance is based on mast Below Outer equal tension, extend the unloaded mast to put the chains Underclearance...
  • Page 69 GVF 4000 Rough Terrain Forklift Manual LUBRICATION & MAINTENANCE - 67 Mast maintenance cont. INDEX PREVIOUS NEXT LAST...
  • Page 70 GVF 4000 Rough Terrain Forklift Manual - LUBRICATION & MAINTENANCE Mast maintenance cont. INDEX PREVIOUS NEXT LAST...
  • Page 71 GVF 4000 Rough Terrain Forklift Manual LUBRICATION & MAINTENANCE - 69 Mast maintenance cont. INDEX PREVIOUS NEXT LAST...

  • Page 72: Warranty

    GVF 4000 Rough Terrain Forklift Manual - WARRANTY WARRANTY KOHLER ENGINE WARRANTY INDEX PREVIOUS NEXT LAST...
  • Page 73 GVF 4000 Rough Terrain Forklift Manual WARRANTY - 71 Kohler Engine Warranty continued INDEX PREVIOUS NEXT LAST...

  • Page 74: Gvf Warranty

    GVF 4000 Rough Terrain Forklift Manual - WARRANTY GVF WARRANTY Gillison’s Variety Fabrication, Inc. will replace or repair at GVF option, any GVF manufactured item that is, in the opinion of GVF, defective in material or workmanship for a period of 1 year or 1,000 hours, whichever comes first, from the date of purchase, and is returned to the GVF plant or service center at the expense of the customer. This warranty is made expressly in lieu of all other warranties expressed or implied. The Warranty Registration card must be completed in full and returned to GVF within thirty (30) days of date of delivery to qualify for this warranty.

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