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Summary of Contents for Schilling Multi-Marker
- Page 1 Schilling Marking Systems GmbH In Grubenäcker 1 D-78532 Tuttlingen Translation of the Original Operating Manual Multi-Marker Please store for future reference!
- Page 2 We will be thankful for any hints and suggestions. The content and documentation is owned by Schilling Marking Systems GmbH. It must not be distributed or duplicated as photocopy, sound recording, video, print or microfilm in any form without the approval of the management.
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Page 3: Table Of Contents
Operation ................24 Safety Instructions for the Operation ........24 Switching on and off ............... 24 Troubleshooting ..............25 Maintenance ................26 Safety Instructions for the Maintenance ......... 26 00.02 Page 3 of 29 Translation of the Original Operating Instructions Multi-Marker... - Page 4 Compressed Air Filter Regulator ..........27 Battery Replacement .............. 27 Dismantling and Disposal ............. 28 10.1 Dismantling ................28 10.2 Storage ................... 28 10.3 Disposal ................. 28 Declaration of Conformity ............. 29 00.02 Page 4 of 29 Translation of the Original Operating Instructions Multi-Marker...
- Page 5 Ill. 3 View ..................15 Ill. 4 Transport Bracket ..............19 Ill. 5 Assembly ................20 Ill. 6 NNeedle Assembly .............. 22 Ill. 7 Control Board ..............27 00.02 Page 5 of 29 Translation of the Original Operating Instructions Multi-Marker...
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Page 6: General Information
General Information General Information Scope of Supply and Responsibilities This Microdot Marking System „Multi-Marker“ has been developed and manufactured by Schilling Marking Systems GmbH. Technical changes due to new research and technology may be pro- cessed without prior notice. The manufacturer is not responsible for subsequent changes applied by the operator. -
Page 7: Accessories
- Light replacement needles with 60° / 90° / 118° - Normal piston and short piston, with springs - O-Rings, washers and allen-key Art. No.: 66.64SET.3 „Multi-Marker“ portable version (optional) With handles and ground plate, incl. prism Pedal-operated switch to „START“ the marking process 00.02... -
Page 8: Safety
The Marking machine subject to this document complies with the current safety instructions. If used in accordance to this operating manual, the Multi-Marker poses no danger to the operator or the workpiece. The Multi-Marker is a microdot marking system for engraving work- pieces made of metal or hard plastics. -
Page 9: Safety Signs And Their Meanings
Warning: tripping hazard places or situations Warning: dangerous Warning: high pressure electrical tension Unlock before operating Use ear protection Advice for the disposal of Don’t touch, live parts! materials 00.02 Page 9 of 29 Translation of the Original Operating Instructions Multi-Marker... -
Page 10: Saftey Instructions
> This Operating Manual, and the safety instructions in particular, are to be read and implemented by every person who will operate the Multi-Marker. Only change the parameters and the settings after careful revi- sion of this Operating Manual. - Page 11 The device must not be doused with liquids, hosed with water or exposed to rain! Make sure the device stands properly during the transport and the commissioning. 00.02 Page 11 of 29 Translation of the Original Operating Instructions Multi-Marker...
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Page 12: Safety Concept
Note This Operating Manual must always be available nearby the ma- chine. The place of storage must be known by the members of staff. 00.02 Page 12 of 29 Translation of the Original Operating Instructions Multi-Marker... -
Page 13: Duty Of Care
The places of the first aid stations must be known Members of staff must be informed about the procedures in the case of emergency. The correct procedures must be controlled regularly and recorded accordingly. 00.02 Page 13 of 29 Translation of the Original Operating Instructions Multi-Marker... -
Page 14: Technical Specifications
Compressed air, oil-free, dry Air requirements 200 l / min Working pressure 6 bar Work Environment Acceptable ambient temperature 5 °C to 45 °C Noise emission 70 dB (A) 00.02 Page 14 of 29 Translation of the Original Operating Instructions Multi-Marker... -
Page 15: Machine Description
Needle assembly with marking needle Open bottom side with motor and marking head guide Functional Description The Multi-Marker with its pneumatic needle marking is used for en- graving metal and hard plastic parts, e.g. for the automatic part identi- fication. -
Page 16: Introduction To Marking Technology
The delivered software „SchillMarker II“ controls the marking ma- chine. A PC must therefore be connected by the corresponding inter- face. After the transfer of the marking parameters, the data chip that is already integrated into the Multi-Marker allows a PC-independent marking. 4.1.1 Introduction to Marking Technology The marking procedure displaces material, and does not remove it. - Page 17 Vice-versa, the higher the Hertz number, the more dots are marked. Reducing the speed results in even more dots, producing a more de- tailed marking. Standard lettering with the Multi-Marker is produced with 80 Hz. Speeds The speeds are stated in millimetres per second (mm/s). The marking speed is the time in which the needle moves during the marking pro- cedure.
- Page 18 Radius 3 mm 6 mm 60° R = 0,3 mm 3 mm 6 mm 90° R = 0,5 mm 3 mm 6 mm 118° R = 0,5 mm 00.02 Page 18 of 29 Translation of the Original Operating Instructions Multi-Marker...
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Page 19: Transport
Safety Transport The Multi-Marker is a mobile station. Ensure it is placed firmly. Transport Bracket The linear actuator of the marking head is secured during transporta- tion to reduce damage. Attention! Material damages and risk of injuries! Work carefully – hands and feet might get crushed. -
Page 20: Installation And Initial Operation
Always place the device and the connections in a way that no- body steps on them, drives over them or trips over them. 6.1.2 Procedure Ill. 5 Assembly 00.02 Page 20 of 29 Translation of the Original Operating Instructions Multi-Marker... - Page 21 Attention! Damage to machine! Use dry, dust-free and oil-free compressed air. Otherwise dam- age can be caused to the solenoid valves, producing incorrect marking results. 00.02 Page 21 of 29 Translation of the Original Operating Instructions Multi-Marker...
- Page 22 Jigs are used to position and fix the workpiece. On request we also deliver special jigs made in accordance to your requirements or help you to find a suitable fixing aid. 00.02 Page 22 of 29 Translation of the Original Operating Instructions Multi-Marker...
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Page 23: Initial Operation
The marking jobs are controlled by a PC or laptop. After the transfer of the marking parameters, the data chip that is already integrated in- to the Multi-Marker allows PC-independent marking. Install the software „SchillMarker II“ onto a PC / laptop. Insert the CD into the drive and follow the installation instructions. -
Page 24: Operation
Noise development during a malfunction >70dbA. Wear ear protection Switching on and off Use the rocker switch (1) to switch on the Multi-Marker. The yellow light (2) indicates that the machine is switched The green light (3) indicates that the machine is ready for use. -
Page 25: Troubleshooting
Exchange the battery on the is not possible (only character set control board, reload the char- the marking of acter set with the PC and the graphics functions) software „MegaDater“ 00.02 Page 25 of 29 Translation of the Original Operating Instructions Multi-Marker... -
Page 26: Maintenance
the machine having been dropped or damaged; a clear reduction of the performance of the machine or the mark- ing result. 00.02 Page 26 of 29 Translation of the Original Operating Instructions Multi-Marker... -
Page 27: Compressed Air Filter Regulator
Battery Replacement The memory chip on the control board should not loose the character set or the „marking job“ when the Multi-Marker is disconnected from the power supply. Therefore, a button cell (1) has been integrated into the control board which needs to be replaced after a long storage time (lifetime of the battery about 3-4 years). -
Page 28: Dismantling And Disposal
Always store the machine and its components in a dry area and protect it from the influences of the weather. 10.3 Disposal Information! Protect the environment! The usage and the disposal of old parts are legally regulated. 00.02 Page 28 of 29 Translation of the Original Operating Instructions Multi-Marker... -
Page 29: Declaration Of Conformity
Safety Konformitätserklärung 00.02 Page 29 of 29 Translation of the Original Operating Instructions Multi-Marker...
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