Danfoss KGS Quick Start Manual
Danfoss KGS Quick Start Manual

Danfoss KGS Quick Start Manual

Road sentry console

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DESCRIPTION
The Road Sentry console is a microprocessor-based controller with inputs and
outputs suitable for grade and slope machine positioning systems. The operator
interface has switches and displays to allow users to set up, operate and configure
the console as well as provide continuous operating information.
When used in the Road Sentry control system, the KGS positions both sides of a
paving or planing machine to achieve a controlled, flat road surface. Automatic
positioning is possible by measuring a grade reference and/or a gravity (slope)
reference. Manual operator positioning of either side is also possible.
The KGS console may be configured for different machine types and operating
preferences using a hidden access feature. The configuration variables may be
accessed with switch inputs for field adjustment or pre-set at the factory per customer
specification.
The console is intended to be permanently mounted and wired. There is a built-in motion switch to activate the valve drives.
It is equipped with a timer which may be actuated by a switch or a speed pickup.
SYSTEM CONFIGURATION
The Road Sentry system consists of one KGS operator
console for each side of the machine, one MCX104A Slope
Sensor, which may be used by either side, and one or two
grade sensors for one or both sides. See the Road Sentry
System Configuration Diagram. The grade sensors may be
a MCX103 rotary wand and shoe type, or a non-contacting
FEATURES
Interchangeable wand or ultrasonic grade sensors
Easy setup and improved information available to op-
erator
High intensity LED displays
CAN network for communication with other controllers
and ultrasonic sensors
Cast aluminum package with built-in vandal cover
ORDERING INFORMATION
RELATED PRODUCTS AND ACCESSORIES
1.
KUS ULTRASONIC SENSOR
A remote mounted non-contacting grade sensor com-
patible with the Road Sentry Console. See Bulletin
95-9053.
2.
MCX103A1110 WAND SENSOR
A remote mounted wand and shoe sensor, plug compat-
ible with the KUS Ultrasonic Sensor. See Bulletin 95-8991.
3.
MCX104A1018 SLOPE SENSOR
A remote mounted slope sensor compatible with the
Road Sentry Console. See Bulletin 95-8996.
© Danfoss, 2013-09
KGS
Road Sentry Console
BLN-95-9055
KUS ultrasonic type. There is an option for a front-rear dual
slope sensor configuration using two MCX104A sensors.
The virtual position of the sensor input to the controller may
be adjusted at the controller.
Drives KVF Servovalves, on/off valves or proportional
solenoid valves
Fault recognition with diagnostics
Full electrical and environmental protection
Fewer electrical accessories and reduced machine wiring
possible
4.
KW01031
Coil cord for use with the KUS or MCX103A1110. Two
foot retracted to 10 foot extended. 14-pin straight MS
connector on one end and 10-pin straight MS connector
on the other.
5.
KW01037
Coil cord for use with KUS or MCX103A1110. Two foot
retracted to 10 foot extended. 14-pin straight MS con-
nector on one end and 11-pin, 1/4-turn straight connector
on the other.
6.
KG04005
Follower arm assembly. Ten inch wand length.
.
BLN-95-9055
.
Issued: July 1996
1

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Summary of Contents for Danfoss KGS

  • Page 1 When used in the Road Sentry control system, the KGS positions both sides of a paving or planing machine to achieve a controlled, flat road surface. Automatic positioning is possible by measuring a grade reference and/or a gravity (slope) reference.
  • Page 2: Part Number Configuration

    PART NUMBER CONFIGURATION To assist in configuring the hardware for the Road Sentry Console, determine the correct part number from the table below. Contact Danfoss for assistance in specifying the required software. Hardware Configuration Table. K G S A Road Sentry Console...
  • Page 3: Technical Data

    TECHNICAL DATA CAN CONNECTION SPECIFICATIONS Two wire shielded cable (Consult Danfoss) SUPPLY VOLTAGE 9 (minimum) to 32 (maximum) Vdc ENVIRONMENTAL SUPPLY CURRENT OPERATING TEMPERATURE 0.3 amps, maximum, plus valve current -40° to 70° C (-40° to 158° F) ANALOG INPUTS (two available)
  • Page 4 DIMENSIONS 1961 Dimensions of the KGS in Millimeters (Inches).
  • Page 5: Electrical Connection

    ELECTRICAL CONNECTION See the Connector Diagram. A 28-pin ITT Cannon connector provides all input and output to the KGS Controller per the table below. See the Road Sentry System Configuration Diagram for a pictorial view of the system level connections.
  • Page 6: Theory Of Operation

    THEORY OF OPERATION The KGS console receives information from sensors mounted information is provided to the operator with displays which on the machine and produces an electrical valve drive to are continuously monitoring the sensor and controllers.
  • Page 7 CONSOLE INTERFACE PANEL (continued) toggle changes the setpoint for machine position when DISPLAY OFFSET SWITCH automatic control is established. In manual mode, it Pressing the display offset switch while using the toggle functions as a jog switch. The toggle switch is also used switch adjusts the setpoint/actual value being displayed to any desired value, shifting the effective reference as an increase or decrease switch for all control settings...
  • Page 8 Access to the dealer level parameters also gives Variables not used by the particular KGS ordered will not be access to all foreman level parameters. Variables displayed when scrolling through the hidden access list.
  • Page 9: Diagnostic Messages

    DIAGNOSTIC MESSAGES The control console can recognize many of the faults or The KGS console is pre-programmed with 21 diagnostic English messages which aid the operator in taking corrective errors which may potentially occur in the sensors, valves, action.
  • Page 10: Customer Service

    CUSTOMER SERVICE NORTH AMERICA EUROPE ORDER FROM ORDER FROM Danfoss (US) Company Danfoss (Neumünster) Company & Co. Customer Service Department Order Entry Department 3500 Annapolis Lane North Krokamp 35 Minneapolis, Minnesota 55447 Postfach 2460 Phone: (763) 509-2084 D-24531 Neumünster Fax: (763) 559-0108...

Table of Contents