Summary of Contents for FRANZ ZIEL Air Infect Protect 1.5T
- Page 1 Operating and Maintenance Instructions Air purifier Air Infect Protect 1.5T FRANZ ZIEL GmbH Raiffeisenstraße 33 48727 Billerbeck Germany 160cb721c4bc5c8feafcbba01acf5953cb43c3679fc70bc4e a4bc94796f3deb6...
- Page 2 Identification details Tool / machines / system: Machine name: Air purifier Model Air Infect Protect 1.5T (AIP 1.5T) Year built: onwards 2020 Manufacturer: Company name: FRANZ ZIEL GmbH Street: Raiffeisenstraße 33 Place: 48727 Billerbeck, Germany Phone: +49 (0)2543/2335-0 Fax: +49 (0)2543/2335-29 Email: mail@ziel-gmbh.com...
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Page 3: Table Of Contents
Contents About these operating instructions ..........5 Notes on copyright and patent rights ................5 Sign and symbol information ..................5 Denoting text elements ....................7 Part number code ......................7 Safety ....................8 General safety information ................... 8 Safety instructions for setting up the device ..............9 Intended use...................... - Page 4 Setting the weekly clock timer ................... 30 Starting and ending Automatic mode ................. 32 Information ........................ 33 Set time ........................34 Switching off the device ..................... 35 Faults and malfunctions .............. 36 Servicing and maintenance ............38 Necessary preparations prior to all maintenance work ..........38 Outer cleaning ......................
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Page 5: About These Operating Instructions
Those infringing these stipulations are liable to prosecution. Claims to compensate damages might entail. Franz Ziel GmbH reserves all rights to exercise industrial property rights. Sign and symbol information It is essential that information and symbols attached directly to the device, such as warning signs, operation signs, component markings, etc., are observed. - Page 6 CAUTION This is a warning about a hazardous situation, the potential consequences of which are slight to semi-serious injury and material damage if the instruction given is not followed. NOTICE This is a warning about a situation, the potential consequences of which are minor damage to the machine or surrounding environment if the instruction given is not followed.
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Page 7: Denoting Text Elements
Denoting text elements Conditions that must be satisfied for the action described underneath are denoted by a diamond in these instructions. Bullet points are used to denote work and/or operating steps. Steps are numbered and must be performed in the order specified. 1. -
Page 8: Safety
Safety The air purifier has been developed and built in line with best available technology and recognised safety codes. Nevertheless, hazards for the user or third parties, or impairments of the device and other material assets, may arise during its use. To guarantee safe operation of the device in each life cycle, and to minimise the residual risks potentially arising when the device is used, all specifications in these operating and maintenance instructions must be read, understood and heeded. -
Page 9: Safety Instructions For Setting Up The Device
Only use original parts for the device. For maintenance and repair work, contact customer service at the manufacturer. Always isolate the device from the power for maintenance, repair and cleaning work: Switch off from the main switch and unplug the connector from the mains socket. Note that electrical components can still be live even when switched off. -
Page 10: Intended Use
Not operating the air purifier as intended poses a fire hazard and a risk to life. INFO Franz Ziel GmbH assumes no responsibility for accidents or damage resulting from misuse of the air purifier or modifications made to it by the customer. -
Page 11: Qualification Of Personnel
Only use the device when the air inlet and outlet are not dirty, and when unobstructed air flow is guaranteed. Do not make any design changes to the device. Only grant access to the device to authorised and trained personnel having the relevant skill set. -
Page 12: Residual Risks
Residual risks Although the machine guarantees a high level of operational reliability, risks can arise when the device is being used: DANGER Danger to life from electric shock Live components in the cabinet pose a risk to life from electric shock. Isolate the device from the power by switching off from the main switch and unplugging the connector from the socket. -
Page 13: Markings And Signs On The Air Purifier
CAUTION An incorrect set-up can pose a crushing hazard and cause material damage. The device can tip over if positioned on an incline. The device may only be operated when horizontal. Markings and signs on the air purifier Nameplate (affixed to the housing) Warning about electrical voltage (affixed on the housing) Note: Before using the air purifier, read the operating and maintenance instructions. -
Page 14: Description Of Protective Equipment
Description of protective equipment DANGER Defective protectors pose a risk to life. Never operate the air purifier when protectors are damaged, installed incorrectly or not in position. 2.8.1 Air grills on the air outlet The device has air grills on the air outlet. They prevent burns should somebody reach into the device during the decontamination phase. -
Page 15: About The Air Purifier
About the air purifier Description of functions and specifications Franz Ziel GmbH is a company based in Billerbeck (Westphalia) and that has more than 40 years’ experience in ensuring virus and germ sterility in pharmaceutical systems. We developed the air purifier on this basis, whilst placing special focus on flexible and mobile deployment. -
Page 16: Power Settings
The bacteria, germs and viruses filtered by the HEPA filter are reliably deactivated by regular and long-lasting heat treatment. For this decontamination, two infrared emitters generate the temperature necessary. The fan “presses” the hot air through the HEPA filter using a specially tuned pulse method. Differential pressure sensors check the pollution levels of the filters and indicate when they need to be change. -
Page 17: Component Descriptions
Component descriptions Pos. Name Air inlet (base) with pre-filter tray and pre-filter ③ ③ Touch panel (user interface) Air outlet with HEPA filter ⑤ Transport rollers (4x) with locks (2x) ② ⑥ Handle for moving FZ logo, indicator of operating states Bracket for cable (at back) Main switch (at back) - Page 18 Pos. Name ⑤ ④ Pre-filter (ISO ePM1 55%) in tray Infrared heating element HEPA filter (H14) Tensioning element for HEPA filter (4x) ③ ② ① ① Fig. 3-3: Inside the air purifier 160cb721c4bc5c8feafcbba01acf5953cb43c3679fc70bc4ea4bc94796 Page f3deb6...
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Page 19: Technical Details
Technical details Outer dimensions (W x H x D): 657.5 x 1590 x 702.5 mm (including handle) Material: Steel ST1203 powder-coated or stainless steel 1.4301 Connected voltage: V AC Frequency: Max. nominal power: 2.81 Max. nominal current: Max. short circuit current: Max. -
Page 20: Prior To Initial Use
Prior to initial use Removing the packaging To prevent damage during transit, the air purifier is delivered in packaging. This packaging is raw material and so can be reused. Return the packaging to the raw material cycle. Transporting the device CAUTION Material damage. -
Page 21: Setting Up The Device
Setting up the device CAUTION An incorrect set-up can pose a crushing hazard and cause material damage. The device can tip over if not positioned correctly or on a flat surface. The device may only be operated when horizontal. For choosing a suitable installation location, please also heed the specifications in Section 2, “Safety”. -
Page 22: Operating The Air Purifier
Operating the air purifier DANGER Danger to life from electric shock A defective power cord can cause short circuits and so result in fire and injuries. Never operate the device with a damaged power cord. Only provide power to the air purifier from a residual current protector switch with a maximum tripping current of 30mA. -
Page 23: Start Screen
Start screen The main menu is displayed. The air purifier works in Automatic mode. Switching from Automatic to Manual mode (and vice versa) is only possible here in the main menu. Fig. 5-1: Start screen after the air purifier is turned on Name Meaning Display field... -
Page 24: Removing Access Protection On The Operator Panel
Removing access protection on the operator panel To configure settings on the device, access protection must be removed on the operator panel by entering a password in the login window. The login window is shown as soon as a button other than “Info” is pressed or a screen is accessed. ... -
Page 25: Re-Enabling Access Protection On The Operator Panel
Name Meaning Login window Is shown when a function key is pressed or a screen accessed (not the “Info” button) Field for password entry Select it to enter the password. The screen keypad is shown. Press it to confirm the password entry. OK button Screen keypad Is shown when the entry field is pressed in the login... -
Page 26: Colour Depiction Of The Operating States
Colour depiction of the operating states The respective operating state of the air purifier is visualised by different coloured illumination of the logo (1) of Franz Ziel GmbH. The meanings: Colour Operating state Normal mode - the air purifier is cleaning the air drawn in during Manual or Automatic mode. -
Page 27: Manual Mode
Manual mode From the main menu, the “Manual” button (3) is pressed. The menu for Manual mode is opened. The “Decontamination” and “Air purification” modes can be selected. Automatic mode can not be started from Manual mode. Manual mode must first be stopped for this. -
Page 28: 5.5.1 Starting Air Purification Manually
5.5.1 Starting air purification manually In the Manual mode menu, button “Start air purification” (3) is pressed. The fan starts up and the air is circulated. Air purification continues until the “STOP” button (4) is pressed. Fig. 5-6: Start of air purification in Manual mode Name Meaning Press it to start decontamination. -
Page 29: 5.5.2 Starting Decontamination Manually
5.5.2 Starting decontamination manually NOTICE To prevent the device from overheating, only perform manual decontamination once a day. After decontamination, always allow the device to cool for 2 to 3 hours before performing work on and with it. In the Manual mode menu, button “Start decontamination”... -
Page 30: Setting The Weekly Clock Timer
Setting the weekly clock timer From the main menu, the Automatic button is pressed. The “Weekly clock timer” screen is shown. Setting the day times for weekday “Monday” is described below. The same actions apply for the other weekdays. - Page 31 Fig. 5-9: Fully disable a weekday or set the operating times for a weekday INFO The start time must be programmed to be before the stop time. Also, the start time entered must be before the stop time (because otherwise the air purifier does not start).
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Page 32: Starting And Ending Automatic Mode
Starting and ending Automatic mode 1. Once the week is programmed, press the “OK” button (6). The operating mode is shown. The days for which operation is programmed now light yellow. Fig. 5-10: Different displays for waiting device (left) and device running (right) Name Meaning Display... -
Page 33: Information
Information From the main menu, the “INFO” button is pressed. The Info window is displayed. The Info window can be accessed from any mode. Fig. 5-11: System information Name Meaning Display field Shows the current operating mode. If there is a fault, it is shown in text form here. -
Page 34: Set Time
This symbol indicates that the respective parameter is within the required range, i.e. no intervention is necessary. This symbol indicates that the respective parameter is not within the required range, i.e. intervention is necessary. See Section 6, Page 36. This symbol indicates that the filter elements are full and should be replaced. -
Page 35: Switching Off The Device
Switching off the device DANGER Danger to life from electric shock Never switch off from the main switch when your hands are wet. Never unplug the connector from the socket when your hands are wet. Pos. Name ① ② Main switch (at back) IEC socket (at back) Fig. -
Page 36: Faults And Malfunctions
Faults and malfunctions DANGER Danger to life from electric shock Only specialist personnel may open the cabinet. Before opening the cabinet, switch off from the main switch and unplug the mains connector. INFO The logo lights red when a fault occurs on the air purifier: “Fault”... - Page 37 Fault Potential cause Rectification Sensor: HEPA Fault message not reset; Restart the device. warning “Filter full” filter full despite installation of a remains active even when new filter a new filter is fitted Sensor: Pressure monitor of pre- Replace the pre-filter immediately. The Pre-filter full filter detecting too high a device can be used for another...
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Page 38: Servicing And Maintenance
Servicing and maintenance DANGER Danger to life from electric shock There is a danger to life from electric shock if the housing of the air outlet element (Fig. 7-3, (2)) is not grounded. The make contacts of the toggle fasteners of the air outlet element must be kept electrically conductive. - Page 39 Work required Necessary PPE Prior to As required As required As required initial use or at least or at least or at least once a every 6 every 12 Interval month months months Outer cleaning See Section 7.2 Check for dirt the opening of the air inlet;...
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Page 40: Outer Cleaning
Work required Necessary PPE Prior to As required As required As required initial use or at least or at least or at least once a every 6 every 12 Interval month months months Visual inspection for dirt inside the device; clean it as required - see Page 45 * Or on reaching the pre-set pressure delta (is shown on the display and by the logo... -
Page 41: Air Grills
Air grills WARNING High temperatures pose a hazard. Cleaning the air grills poses a risk of burns. They can become hot during a decontamination process. Only those wearing protective gloves are allowed to clean the air grills. ① Pos. Name Air grill Fig. -
Page 42: Replacing The Pre-Filter
Replacing the pre-filter WARNING Harmful materials pose hazards. Coming into contact with the pre-filter poses a contamination risk. Remember that viruses filtered by the pre-filter do not become inactive by the decontamination phase. Therefore only touch the pre-filter when wearing suitable gloves. After touching the pre-filter, disinfect your hands. -
Page 43: Replacing A Hepa Filter
Replacing a HEPA filter DANGER Danger to life from electric shock There is a danger to life from electric shock if the housing of the air outlet element (Fig. 7-4, (3)) is not grounded. The make contacts of the toggle fasteners of the air outlet element must be kept electrically conductive. - Page 44 4. Undo the tensioning elements of the HEPA filter (1). 5. Unscrew the tensioning elements (1) ② with threaded bolts (3), and remove ① them 6. Remove the HEPA filter (2) The filter seal might stick to the base. Remove adhesive residue and dirt from the base.
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Page 45: Cleaning The Inside Of The Device
Cleaning the inside of the device WARNING Harmful materials pose hazards. Contact with materials, or the inside of the device contaminated with viruses or bacteria, pose a risk of contamination. Every time the device is cleaned, decontaminate it first. Let the device cool for 2 to 3 hours before starting work. Only touch the inside area when wearing suitable gloves. -
Page 46: Permanently Taking The Device Out Of Service And Disposal
Permanently taking the device out of service and disposal Environmental protection CAUTION Take care when handling hazardous materials Hazardous materials are harmful to the soil and groundwater. Keep, transport, collect and dispose of hazardous materials in suitable containers. Observance of applicable legal regulations is a requirement when disposing of consumables and replacement materials during maintenance work and when taking the air purifier out of service. -
Page 47: Appendix
Appendix Wording of the EC declaration of conformity Product name: Air purifier Model name: Air Infect Protect 1.5T (AIP 1.5T) Year built: 2020 onwards Serial number range: From BJ-10-AIP-3010 to BJ-10-AIP-3020 The device has been developed, designed and manufactured in compliance with EC Directives:... -
Page 48: Spare Part List For Wearing Parts
Spare part list for wearing parts Component Picture FZ part no. Pre-filter 41630044 (1x 600x450x92 mm) ① Filter class: ISO ePM1 55% to DIN ISO 16890 HEPA filter 40230038 ② (1 x 457x457x292mm) Filter class: H14 to DIN EN 1822 DINIC mains cable power 52430217 cable CEE 7/7... -
Page 49: Technical Drawing
Technical drawing Front view Side view (from left) Side view (from right) Back view Isometric view Top view 160cb721c4bc5c8feafcbba01acf5953cb43c3679fc70bc4ea4bc94796 Page f3deb6... -
Page 50: List Of Keywords
List of keywords Actions to take in an emergency 14 Necessary PPE 39 Apply heat to pre-treat the new HEPA Operating state 26 filter 44 Operation 22 Cleaning the device Part number code 7 From inside 45 Password 24 From the outside 40 Power settings 16 Clock timer 30 Protective equipment 14... -
Page 51: Notes
Notes 160cb721c4bc5c8feafcbba01acf5953cb43c3679fc70bc4ea4bc94796 Page f3deb6...
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