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Summary of Contents for SAMCO2 PL1001A
- Page 1 Assembly and operating instructions Ionisation air purifier Built-in plasma module PL1001A Translated operating instructions (EN) Version 1.00, Status 08/20 22 SAMCO GmbH Höhenhöfe 30 47918 Tönisvorst Tel: +49 (0) 2151 - 479 251 0 Mail: info@samco2.de https://samco2.de...
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Page 2: Table Of Contents
Table of contents Purpose of these operating instructions ..............4 Validity of these operating instructions ............... 4 Manufacturer and Service .................. 4 Scope of delivery ....................5 Further documents and localised instructions ............ 5 Responsibilities, target group ................6 Security .......................... 8 Pictograms and hazard warnings ............... - Page 3 Dismantling, decommissioning, recommissioning, Disposal ........40 10.1 Disassembly ....................40 10.2 Storage ......................40 10.3 Decommissioning .................... 41 10.4 Recommissioning .................... 41 10.5 Disposal ......................42 Index ..........................43 List of figures ......................45 List of tables ........................ 45 Documents about the device ..................46 14.1 EC Declaration of Conformity................
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Page 4: Purpose Of These Operating Instructions
Purpose of these operating instructions Purpose of these operating instructions These operating instructions will help you to use the ionisation air purifier "PL1001A", hereinafter referred to as the "module", safely and advantageously in accordance with its intended use. Every person who uses, operates or otherwise works with this appliance must have read and un- derstood the complete contents of these operating instructions. -
Page 5: Scope Of Delivery
1 x spring washer 1 x fan ring 1 x earthing cable for plasma module (in the box of the plasma module PL1001A) 1 x Set for cover screw connection of the control unit 1 x Spare appliance microfuse 4 A... -
Page 6: Responsibilities, Target Group
Purpose of these operating instructions Responsibilities, target group 1.5.1 Responsibility of the operator The operator of the system/module is responsible for ensuring that every person who works with the module has been instructed precisely on the basis of these operating instructions (commission- ing, operation, maintenance). - Page 7 Purpose of these operating instructions 1.5.2 Personnel qualifications and target group of these operating instructions These instructions are intended for trained installation personnel, maintenance personnel and us- ers. To ensure that all instructions are understood, the training must be given in the language of the re- spective personnel.
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Page 8: Security
Security Security Pictograms and hazard warnings Many elements of these operating instructions are marked with fixed pictograms: Action steps. Tips with this symbol require action from you Additional information on the economic use of the module Reference to further information products Use appropriate PPE (UV eye protection, protective gloves). - Page 9 Security In these operating instructions you will find the following categories of hazard warningsn: ATTENTION These notes warn of hazards that lead to damage to property or the en- vironment. Description of the hazard Follow the instructions given. CAUTION Notes with the word CAUTION warn of hazards that may cause minor to moderate injury.
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Page 10: General Safety Information
Security General Safety information The module corresponds to the current state of the art and the recognised safety rules, but danger- ous situations can still arise. Some dangers cannot be solved at the design level, but only by following the safety instructions in this operating manual (residual dangers). - Page 11 Security • Disconnect the upstream ventilation system from the electrical power supply (if present) before carrying out any maintenance work. • Do not modify the module and use it only for the intended purpose, according to section page 13 "Intended use". Other uses are only permitted with the written consent of the operator. The manufacturer declines all liability for damage resulting from failure to observe this instruction.
- Page 12 Security 2.2.2 Risk of property damage To avoid damage to property, follow the safety instructions below: • Always leave repair work to qualified personnel. This will help you avoid faulty repairs. • Only use accessories and spare parts specified by SAMCO GmbH.
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Page 13: Device's Presentation
Device’s presentation Description of the system The PL1001A built-in plasma module is an ionic air purifier for the removal of viruses, bacteria, mould, pollen and dust. Corona viruses, for example, are proven to be removed at a rate of over 99.5 % in 30 minutes in the room (tested by the Fraunhofer Institute (IVV) using the bacteriophage... -
Page 14: Areas Of Application
Device’s presentation Areas of application The PL1001A built-in plasma module offers a broadly applicable solution for many different areas where hygiene and health play a role, such as: • • Schools & Kindergartens Private households • • Office building Museums and event halls •... -
Page 15: Technical Data
Device’s presentation Technical data Property Value Unit Diameter plasma module Length plasma module 180 x 85 x 180 (210) Dimensions control unit (W x H x D) 146 x 42 x 57 Dimensions high voltage generation (W x H x D) Main’s voltage V AC Electrode voltage, approx. -
Page 16: Figure 3, Dimensions Control Unit
Device’s presentation 3.4.1 Dimensions and assembly drawings Control unit: Figure 3, Dimensions control unit High-voltage generation: Figure 4, dimensions high-voltage Generator Page 16/55... -
Page 17: Figure 5, Dimensions Plasma Module
Device’s presentation Plasma module: Figure 5, Dimensions plasma module 3.4.2 Labelling with type plates The individual components are provided with a type plate at these points provided: Figure 6, Position of the type plates Page 17/55... -
Page 18: User Workstations During Operation
Device’s presentation User workstations during operation Workplaces for people are not provided on the module because no user interventions are neces- sary during operation. The workplace situation during assembly depends on the existing conditions and cannot be pre- sented in a generalised way. Emergency stop devices There are no emergency stop devices installed on the module and the control unit. -
Page 19: Hazardous Areas During Operation
Device’s presentation Hazardous areas During operation There is a risk of injury in these areas during operation: Figure 7, Hazard areas of the system CAUTION Risk of injury possible when the system is running. You can injure yourself while the system is running if you are inattentive in the marked danger areas. -
Page 20: Table 3, Hazardous Areas Of The System
Device’s presentation Use PPE (UV eye protection, protective gloves) Ionisation module when working on the equipment. Persons with pacemakers or implanted defibril- lators keep a distance of 15 cm around the switched-on ionisation module. Persons with pacemakers or implanted defibril- lators keep 15 cm distance around the switched-on high-voltage generation. -
Page 21: Safety Components
Device’s presentation Safety components Safety components are installed throughout the system. The following illustration is only an exam- ple and may differ from your actual version, depending on the version ordered. The actual safety components present depend on your particular installation. You must check the documentation of your installation to find out what safety components are pre- sent. -
Page 22: Unpacking And Assembly Preparation
Unpacking and Assembly preparation Unpacking and Assembly preparation As standard, the module is delivered by the manufacturer and checked for proper functioning. Proceed as described below to prepare for assembly: Remove all the packaging material. Carry out a visual inspection for damage. ... -
Page 23: Assembly And Commissioning
Assembly and commissioning Assembly and commissioning These assembly steps apply in principle to the assembly of all variants: Make all necessary connections and installations as described on pages 23 ff. Use the installation examples on the following pages. ... -
Page 24: Figure 8, Circuit Diagram For Installation With One Module
Screw connection PG 13.5 Interval Timer Junction box Mains switch control 10 Transformer 230 V AC/7.5 kV Fine-wire fuse 4 A 11 Plasma module PL1001A Neutral conductor terminal block 12 Top-hat rail Terminal block 13 Safety timer PE terminal block For cascading several modules, contact the manufacturer to obtain the appropriate in- stallation instructions. - Page 25 Assembly and commissioning 5.1.2 Assembly Proceed as follows to assemble the ionising air purifier and its components correctly: Determine the mounting location for the control module (1) and the high voltage generation (2). Determine the mounting location for the plasma module in the ventilation duct.
- Page 26 Assembly and commissioning Insert the screw with spring washer from the outside into the attached holes in the ventila- tion duct. Put a washer (1) on each of the two screws. Screw one M8 nut (2) onto each of the two screws.
- Page 27 Assembly and commissioning Then fix the high voltage generator (x) a maxi- mum of 10 cm away from the module con- nector. Attach the high voltage generator to the out- side of the ventilation duct. Use suitable fasteners for this purpose. The high-voltage cable must not be changed or manipulated.
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Page 28: Table 6, Timer Settings For Room Size
Assembly and commissioning Connect the high voltage generator to the des- ignated terminals. Use the circuit diagrams from the beginning of this chapter. Connect the 230 V power supply to the ventila- tion system. Also use the circuit diagrams from the begin- ning of this chapter. -
Page 29: Commissioning Of The Module
Assembly and commissioning Commissioning of the module WARNING Dangerous malfunctions are possible. If the system is not installed and commissioned by a qualified specialist company, dangerous malfunctions with fatal consequences are possible. Follow the instructions below. Do not allow persons with pacemakers or implanted defibrillators access to the system. -
Page 30: Manufacturer Settings
Manufacturer settings Manufacturer settings Basic settings The basic settings are limited to the correct setting of the timer according to the following table: Minimum Maximum Timer 1 Timer 2 Note room size room size 125 m 165 m In rooms WITHOUT supply air system* 165 m 210 m... -
Page 31: Maintenance Work And Tests
Maintenance work and tests Maintenance work and tests Safety instructions WARNING Dangerous malfunctions are possible. If the system is not installed and commissioned by a qualified specialist company, dangerous malfunctions with fatal consequences are possible. Follow the instructions below. ... -
Page 32: Consequences Of Non-Compliance
Maintenance work and tests Keep the entire ventilation system in a safe condition when carrying out this work. Contact SAMCO GmbH to find out if there are any updated maintenance documents for the module. If necessary, copy the respective maintenance sheets for your own records in order to have the required information at hand more quickly. -
Page 33: Maintenance Intervals
Maintenance work and tests Maintenance intervals Assignment of the maintenance areas where maintenance work must be carried out: Pos. Naming Plasma module High-voltage generation Control unit Figure 9, Components of the system Time re- Component, quired Activity assembly in min. Maintain cleanliness, visually check system Total components for function/damage, check control... - Page 34 Maintenance work and tests 8.4.1 Maintenance work entire’s System Maintenance Sheet Entire System Time required Area Entire plant and components Interval [min.] Maintain cleanliness, Visual inspection of the system compo- Annual/ Activity nents for function/damage, Individual Check control unit for cable fires Material require- Brush, cleaning cloths, torch, tool for opening the ventilation system and ments...
- Page 35 Maintenance work and tests 8.4.2 Maintenance work ionisation module and high-voltage generator Maintenance sheet 1 Area Ionisation module/ Time required Interval high voltage generator [min.] Activity If necessary, clean, function check/check 7-yearly/ for damage Individual Material require- Brush, cleaning cloths, torch, tool for opening the ventilation system ments ATTENTION Risk of injury is possible.
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Page 36: Troubleshooting, Fault Clearance, Repair
Also read the relevant chapters in the supplier documentation for further troubleshooting support. Manufacturer's address The manufacturer of the ionisation air purifier set is: SAMCO GmbH Höhenhöfe 30 47918 Tönisvorst Tel: +49 (0) 2151 - 479 251 0 info@samco2.de https://samco2.de/ Page 36/55... -
Page 37: Table 8, Troubleshooting
Troubleshooting, fault clearance, repair Use these fault cases for detailed troubleshooting: Malfunction Cause Remedy • Check/restore power supply. No mains voltage available. • Check connections, rectify any Faulty connections. • faults/damage. Fuse defective. Check fuses (according to wiring dia- •... -
Page 38: Spare Parts And Parts Lists
SAMCO GmbH Höhenhöfe 30 47918 Tönisvorst Tel: +49 (0) 2151 - 479 251 0 info@samco2.de https://samco2.de/ ATTENTION Malfunction of the system is possible. If you replace components of the system, no matter which ones, these new compo- nents must be mounted in such a way that the desired function is possible. Other- wise, malfunctions of the module are possible. -
Page 39: Spare Parts And Safety Components
Troubleshooting, fault clearance, repair Spare parts and safety components Plasma Calibration Unit 3008 Plasma Unit 7.5 kV Timer Geya GRT-8 M1 Table 9, installed safety components and spare parts Page 39/55... -
Page 40: Dismantling, Decommissioning, Recommissioning, Disposal
Dismantling, decommissioning, recommissioning, Disposal Dismantling, decommissioning, recommissioning, Dis- posal 10.1 Disassembly ATTENTION Risk of injury is possible. If you do not use suitable protective clothing, you may injure yourself. Wear suitable protective clothing for the entire duration of the dismantling activities. -
Page 41: Decommissioning
Dismantling, decommissioning, recommissioning, Disposal 10.3 Decommissioning 10.3.1 Decommissioning Disconnect the system from the mains. Remove all connections to other devices. 10.3.2 Cleaning Clean the system thoroughly, but only from the outside. You can also clean the inside of the control box by unscrewing the cover. ... -
Page 42: Disposal
Dismantling, decommissioning, recommissioning, Disposal 10.5 Disposal 10.5.1 Safety instructions ATTENTION Environmental hazard possible due to incorrect disposal. If you do not observe the rules for disposal, environmental pollution is possible. pos- sible. You must be a qualified specialist to carry out the disposal properly (see p. ... -
Page 43: Index
Index Index Intended use 6, 14 Assembly personnel 7 List of figures 45 Basic settings 30 Marking 41 Manufacturer 4, 36 Climatic influences 12 Manufacturer/operator 38 Conservation 41 Maintenance 31 Corrosion damage 40 Maintenance work 36, 38, 40 Commissioning 29 Maintenance intervals 33 Cleaning 41 Maintenance record 49... - Page 44 Spare part order 38 Spare parts 47 Updates 48 User's workplace 18 Troubleshooting 37 Target group 6 Type plate 17 Version 1 Page 44/55...
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Page 45: List Of Figures
List of figures List of figures Figure 1, Plasma module ..........................13 Figure 2, Components of the system ......................13 Figure 3, Dimensions control unit ........................16 Figure 4, Dimensions high voltage generator ....................16 Figure 5, Dimensions plasma module ......................17 Figure 6, Position of the type plates ....................... -
Page 46: Documents About The Device
Tel: +49 (0) 2151 - 479 251 0 info@samco2.de https://samco2.de/ hereby declare under their sole responsibility that the product PL1001A built-in plasma module, with all variants and options Designation: Type: Ionisation air purifier (with all variants and options) Serial number: acc. -
Page 47: Order List For Spare Parts
14.2 Order list for spare parts Customer address: SAMCO GmbH Höhenhöfe 30 47918 Tönisvorst Tel: +49 (0) 2151 - 479 251 0 info@samco2.de https://samco2.de Article number Item name Quantity Copies of these pages may be made if required. Page 47/55... -
Page 48: Supplements, Versioning, Updates
Documents about the device 14.3 Supplements, versioning, Updates Changes to the technical documentation must be recorded and documented in writing. Enter your completed supplements/additions here to document the changes. Use this sheet as a template for evidence you have created yourself. File your own verifications together with the entire installation documentation to have all information available in one place: Change date/name Version number... -
Page 49: Maintenance Certificate
Documents about the device 14.4 Maintenance certificate Enter the maintenance work you have carried out here to document the maintenance. Use this sheet as a template for evidence you have created yourself. File your own verifications together with the entire installation documentation to have all information available in one place: Date of the maintenance Name Date/Signature... -
Page 50: Appendix
Documents about the device 14.5 Appendix Table of contents 14.5.1 Circuit diagrams ....................51 14.5.2 Drawings ......................53 14.5.3 Safety components ....................55 Page 50/55... -
Page 51: Figure 10, Circuit Diagram For Installation With One Module
Screw connection PG 13.5 Interval Timer Junction box Mains switch control Transformer 230 V AC/7.5 kV Fine-wire fuse 4 A Plasma module PL1001A Neutral conductor terminal block Top-hat rail Terminal block Safety timer PE terminal block Figure 10, Circuit diagram for installation with one module For cascading several modules, contact the manufacturer to obtain the appropriate in- stallation instructions. -
Page 52: Figure 11, Wiring Diagram Samco Pcu 3008
Documents about the device Wiring diagram SAMCO PCU 3008: Figure 11, Wiring diagram SAMCO PCU 3008 Page 52/55... -
Page 53: Figure 12, Dimensions Of The Control Unit Housing
Documents about the device 14.5.2 Drawing Dimensions of the control unit housing : Figure 12, Dimensions of the control unit housing Page 53/55... -
Page 54: Figure 14, Dimensions Plasma Module
Documents about the device High-voltage generation: Figure 13, Dimensions High-voltage Generator Ioniser module: Figure 14, Dimensions plasma module Page 54/55... -
Page 55: Table 10Safety Components Used
Documents about the device 14.5.3 Safety components Plasma Calibration Unit 3008 Plasma Unit 7.5 kV Timer Geya GRT-8 M1 Table 10Safety components used Page 55/55...