AirPlus Donaldson Torit Porta-Trunk PT-1000 Installation And Operation Manual

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This manual is property of the owner. Leave with the unit when set-up and start-up are complete. Donaldson Company reserves the right to

change design and specifications without prior notice.

Illustrations are for reference only as actual product may vary.

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English

Master Language

Torit Porta-Trunk™

PT-1000

Installation and Operation Manual

Installation, Operation, and Service Information

IOM 4078100 (ENG)

Revision 7

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Summary of Contents for AirPlus Donaldson Torit Porta-Trunk PT-1000

Page 1 Torit Porta-Trunk™ PT-1000 Installation and Operation Manual Installation, Operation, and Service Information This manual is property of the owner. Leave with the unit when set-up and start-up are complete. Donaldson Company reserves the right to change design and specifications without prior notice. Illustrations are for reference only as actual product may vary.
Page 2 Donaldson Company, Inc. APPLICATION OF DUST CONTROL EQUIPMENT Combustible materials such as buffing lint, paper, wood, metal dusts, weld fume, or flammable coolants or solvents represent potential fire and/or explosion hazards. Use special care when selecting, installing, and operating all dust, fume, or mist collection equipment when such combustible materials may be present in order to protect workers and property from serious injury or damage due to a fire and/or explosion.
Page 3: Table Of Contents
Porta-Trunk, PT-1000 Contents Preliminary Start-Up ...............9 Description ................1 Maintenance Information .............10 Purpose and Intended Use .............1 Operational Checklist ............10 Rating and Specification Information ........2 Pleated Filter Removal and Installation ......10 Operation ...................3 Extraction Arm Maintenance (Bench Mount) ....10 Inspection on Arrival ...............5 Troubleshooting ..............11 Installation Codes and Procedures ........5 Service Notes .................13...
Page 4: Description
Donaldson Company, Inc. Description Purpose and Intended Use The Porta-Trunk PT-1000 portable source collector Misuse or modification of this equipment may result in personal collects dust, smoke and welding fumes before they injury. reach the breathing zone. A halogen lamp lights the work area.
Page 5: Rating And Specification Information
Porta-Trunk, PT-1000 Rating and Specification Information Typical Side View Front View Power and controls ......115V/60Hz/single phase (USA) *If unit was supplied with a Record Drawing, the specifications on the drawing will supersede the standard specifications above.
Page 6: Operation
Donaldson Company, Inc. Operation The Porta-Trunk collector is the trunk should light the work area. The air intake hood intended for intermittent duty, not is now in a good position to collect fumes and smoke continuous duty. being generated by the welding operation. To start the Porta-Trunk, turn the on-off switch mounted The extraction arm can be rotated and has three flexible in the handle of the extraction arm intake hood.
Page 7 Porta-Trunk, PT-1000 Dirty Air Inlet Hood Clean Air Outlet Pleated Filter Element Unit Operation...
Page 8: Inspection On Arrival
Donaldson Company, Inc. Inspection on Arrival Installation Site selection must account for 1. Inspect unit on delivery. wind, seismic zone, and other 2. Report any damage to the delivery carrier. live-load conditions when selecting the location for all units. 3. Request a written inspection report from the Claims Inspector to substantiate claim.
Page 9: Standard Equipment
Porta-Trunk, PT-1000 Electrical Wiring Electrical work must be performed by a qualified electrician and comply with all applicable national and local codes. Turn power off and lock out electrical power sources before performing service or maintenance work. Do not install in classified hazardous atmospheres without an enclosure rated for the application.
Page 10: Replacing A Bench Mount Extraction Arm
Donaldson Company, Inc. Replacing A Bench Mount Extraction Arm 5. Locate the extraction arm onto the collar ring mount Units Built Before 6/1/92 adapter by aligning the holes and fasten in place using the supplied bolts, lock washers, and nuts 1.
Page 11: Electrical Installation For Extraction Arm
Porta-Trunk, PT-1000 Electrical Installation for Extraction Arm Once the extraction arm is installed onto the cabinet, the next step is the electrical connection between the trunk Electrical work must be and the cabinet electrical control box. performed by a qualified electrician and comply with all applicable 1.
Page 12: Electrical Operation
Donaldson Company, Inc. Electrical Operation The Porta-Trunk requires only a 120V single phase 15 2. Motor and fan should be wired for clockwise amp circuit to operate. The 65-watt Halogen light and rotation when viewed from the back of the motor. the on/off switch operate on a 12V circuit.
Page 13: Maintenance Information
Porta-Trunk, PT-1000 Maintenance Information Instruct all personnel on safe use and maintenance 2. Grasp the pleated filter with two hands, twist it, and procedures. pull straight toward collector opening to remove it from the cabinet. Electrical service or 3. Place the pleated filter element in a large plastic bag maintenance work must be to retain particulate.
Page 14: Troubleshooting
Donaldson Company, Inc. Troubleshooting Problem Probable Cause Remedy Electrical supply circuit down Check the electrical supply circuit for proper output Blower wheel and motor do not start voltage current, fuse, or circuit breaker fault. Fuses have blown in the control Disconnect the electrical power to the extraction arm and open access panel.
Page 15 Porta-Trunk, PT-1000 Problem Probable Cause Remedy Power pack fan and motor Electrical supply circuit is not Check power supply circuit for proper voltage start, but do not stay adequate and amperage to run the extraction arm. Check to running (powered PT-1000 see that there is not much other equipment on the only) supply circuit.
Page 16: Service Notes
Donaldson Company, Inc. Service Notes Date Service Performed Notes...
Page 17 Porta-Trunk, PT-1000 Date Service Performed Notes...
Page 18 Donaldson Company, Inc. Service Notes Date Service Performed Notes...
Page 20 The Donaldson Torit Warranty Donaldson warrants to the original purchaser that the major structural components of the goods will be free from defects in materials and workmanship for ten (10) years from the date of shipment, if properly installed, maintained and operated under normal conditions. Donaldson warrants all other Donaldson built components and accessories including Donaldson Airlocks, TBI Fans, TRB Fans, Fume Collector products, Donaldson built electrical control components and Donaldson built Afterfilter housings for twelve (12) months from date of shipment.