Lonza pulsar system 140 Operator's Manual

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Operator's Manual

140

Dealer Contact

Model # PS 140

rev.3 (3/12/14)

1200 Lower River Road, P.O. Box 800

Charleston, TN 37310-0800

1-800-4-PULSAR

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Summary of Contents for Lonza pulsar system 140

Page 1 Operator’s Manual Dealer Contact Model # PS 140 rev.3 (3/12/14) 1200 Lower River Road, P.O. Box 800 Charleston, TN 37310-0800 1-800-4-PULSAR...
Page 2: Product Stewardship
Product Stewardship MAKING THE WORLD A BETTER PLACE Lonza is committed to maintaining and improving our leadership in the stewardship of our products. One of our initiatives is to make health, safety, and environmental protection an integral part of a product’s life cycle –...
Page 3 If the level is rising as the feeder is running, there is insufficient flow out. rev.3 (3/12/14) Lonza • 1200 Lower River Road, P.O. Box 800 • Charleston, TN 37310-0800 • 1-800-4-PULSAR...
Page 4 Plus Briquettes: 8-163 lbs [3.7-73.9kg] of Available Chlorine per day ® Recommended Pool Size 15,000-200,000 gallon [56,781-757,082 liter] un-stabilized 50,000-600,000 gallon [189,271-2,271,247 liter] stabilized Subject to local health codes Lonza • 1200 Lower River Road, P.O. Box 800 • Charleston, TN 37310-0800 • 1-800-4-PULSAR rev.3 (3/12/14)
Page 5: Lid Safety Switch
When the hopper is separated from the chlorinator base, power to the solenoid is turned off. rev.3 (3/12/14) Lonza • 1200 Lower River Road, P.O. Box 800 • Charleston, TN 37310-0800 • 1-800-4-PULSAR...
Page 6: Safety Overflow Switch
ORP controller. The signal from the ORP controller will be relayed to the solenoid to feed chlorine. Pulsar Control Panel ® ORP Controller Chlorine Pigtail Lonza • 1200 Lower River Road, P.O. Box 800 • Charleston, TN 37310-0800 • 1-800-4-PULSAR rev.3 (3/12/14)
Page 7: Safety Features
Dealer for feeder. In either situation, the inlet ball valve additional information. should be closed and the dealer should be contacted for assistance. rev.3 (3/12/14) Lonza • 1200 Lower River Road, P.O. Box 800 • Charleston, TN 37310-0800 • 1-800-4-PULSAR...
Page 8: Maintenance Features
In addition, scale buildup can bind pivot points, tank. Remove the 3/4” [19mm] plug and flush which could result in valve failure. system as needed. Drain Port Lonza • 1200 Lower River Road, P.O. Box 800 • Charleston, TN 37310-0800 • 1-800-4-PULSAR rev.3 (3/12/14)
Page 9: Pre-Startup Checklist
Chlorine Solenoid Tubing nut on Parker Fitting Wash-down/ Well Agitator Check Valve Solenoid union fittings Inlet Ball Valve Inlet Flow to Chlorinator Line Strainer rev.3 (3/12/14) Lonza • 1200 Lower River Road, P.O. Box 800 • Charleston, TN 37310-0800 • 1-800-4-PULSAR...
Page 10: Start-Up Procedures
These components, combined with the Booster pump interlock with the main pool pump, will prevent high levels of chlorine in the pool after Pool pump shut-down. Lonza • 1200 Lower River Road, P.O. Box 800 • Charleston, TN 37310-0800 • 1-800-4-PULSAR rev.3 (3/12/14)
Page 11 350,000 [1,324,750] 116,667 [441,583] 280,000 [1,059,800] 93,333 [353,267] 210,000 [794,850] 70,000 [264,950] 140,000 [529,900] 46,667 [176,633] 70,000 [264,950] 23,333 [88,317] 0 [0] 0 [0] rev.3 (3/12/14) Lonza • 1200 Lower River Road, P.O. Box 800 • Charleston, TN 37310-0800 • 1-800-4-PULSAR...
Page 12 3. FEED OFF – This indicates the state of the FEED valve. 4. WASH OFF – This indicates the state of the WASH valve. Lonza • 1200 Lower River Road, P.O. Box 800 • Charleston, TN 37310-0800 • 1-800-4-PULSAR rev.3 (3/12/14)
Page 13 SWITCH preempt any activation of the pump. If the E-STOP is activated (manually pressed), or the FLOW SWITCH (doesn’t sense ﬂow), then the pump will not turn ON. rev.3 (3/12/14) Lonza • 1200 Lower River Road, P.O. Box 800 • Charleston, TN 37310-0800 • 1-800-4-PULSAR...
Page 14 The last active alarm will be shown. Each alarm can be highlighted by pressing the SCROLL UP and SCROLL DOWN buttons. Pressing the LAST Lonza • 1200 Lower River Road, P.O. Box 800 • Charleston, TN 37310-0800 • 1-800-4-PULSAR rev.3 (3/12/14)
Page 15 Pulsar 140 Chlorinator ® As Needed Section B Troubleshooter’s Guide Hopper Fill Increments 100 lbs 70 lbs 48 lbs 30 lbs 14 lbs rev.3 (3/12/14) Lonza • 1200 Lower River Road, P.O. Box 800 • Charleston, TN 37310-0800 • 1-800-4-PULSAR...
Page 16 Frequent agitation may be required to dissolve residue and scale. Allow acid to dissolve residue and scale, evident by the foaming action. After 30 minutes, check for Lonza • 1200 Lower River Road, P.O. Box 800 • Charleston, TN 37310-0800 • 1-800-4-PULSAR rev.3 (3/12/14)
Page 17 Refer to Section A or Replace Discharge Tubing clogged Discharge Tubing Chlorinator overﬂow Insufﬁcient outlet suction Check with Dealer Emergency overﬂow switch Check with Dealer failure rev.3 (3/12/14) Lonza • 1200 Lower River Road, P.O. Box 800 • Charleston, TN 37310-0800 • 1-800-4-PULSAR...
Page 18 Pulsar 140 Feeder: Detailed View ® See pages 24-25 for Diagram Descriptions Lonza • 1200 Lower River Road, P.O. Box 800 • Charleston, TN 37310-0800 • 1-800-4-PULSAR rev.3 (3/12/14)
Page 19 Pulsar 140 Feeder: Detailed View ® See pages 24-25 for Diagram Descriptions rev.3 (3/12/14) Lonza • 1200 Lower River Road, P.O. Box 800 • Charleston, TN 37310-0800 • 1-800-4-PULSAR...
Page 20 Pulsar 140 Feeder: Assembly Views ® See pages 24-25 for Diagram Descriptions Wash Manifold Assembly Spray Manifold Assembly Lonza • 1200 Lower River Road, P.O. Box 800 • Charleston, TN 37310-0800 • 1-800-4-PULSAR rev.3 (3/12/14)
Page 21 Pulsar 140 Feeder: Assembly Views ® See pages 24-25 for Diagram Descriptions Discharge Assembly Kit rev.3 (3/12/14) Lonza • 1200 Lower River Road, P.O. Box 800 • Charleston, TN 37310-0800 • 1-800-4-PULSAR...
Page 22 Pulsar 140 Feeder: Assembly Views ® See pages 24-25 for Diagram Descriptions Inlet Manifold Assembly Valve Plate Assembly Lonza • 1200 Lower River Road, P.O. Box 800 • Charleston, TN 37310-0800 • 1-800-4-PULSAR rev.3 (3/12/14)
Page 23 1-1/2” slip x 1/2” FNPT TEE (installer provides) cut 1-1/2” PVC pipe (installer provides) flow to feeder flow from pool 1-1/2” Slip PVC Ball Valve (installer provides) rev.3 (3/12/14) Lonza • 1200 Lower River Road, P.O. Box 800 • Charleston, TN 37310-0800 • 1-800-4-PULSAR...
Page 24 INSTALLATION KIT 71548 NIPPLE INLET MANIFOLD ASSEMBLY 71912 1/2” NPT TEE SPRAY MANIFOLD ASSEMBLY 79657 SPRAY MANIFOLD SPRAY MANIFOLD ASSEMBLY 71617 422.406.5E.BC NOZZLE Lonza • 1200 Lower River Road, P.O. Box 800 • Charleston, TN 37310-0800 • 1-800-4-PULSAR rev.3 (3/12/14)
Page 25 VALVE PLATE ASSEMBLY HD/Local 1/2" OD LDPE TUBING 24" LONG VALVE PLATE ASSEMBLY HD/Local 1/2" OD LDPE TUBING 18" LONG MISCELLANEOUS MANUALS MISCELLANEOUS WARRANTY CARD rev.3 (3/12/14) Lonza • 1200 Lower River Road, P.O. Box 800 • Charleston, TN 37310-0800 • 1-800-4-PULSAR...
Page 26 PLC Menu Map Main Control Page Lonza • 1200 Lower River Road, P.O. Box 800 • Charleston, TN 37310-0800 • 1-800-4-PULSAR rev.3 (3/12/14)
Page 27: Warranty Policy
Warranty Policy Pulsar 140 Commercial Pool Chlorinator ® Arch Chemicals, Inc. (“Arch”) warrants equipment (excluding electrical components) of its manufacture and bearing its identification to be free of defects in workmanship and material. Arch’s liability under this warranty extends for a period of two (2) years from the date of installation as performed by an Authorized Commercial Dealer Representative and registered with Arch Water Chemicals via the Arch Commercial Chlorinator Warranty Registration Card.
Page 28 Material Safety Data Sheets (MSDS) can be obtained by contacting (800)-511-MSDS. Pulsar is a registered trademark of Arch Chemicals, Inc. which is now part of Lonza. The configuration of the briquette-shaped chemical tablet is a ® registered trademark of Arch Chemicals, Inc.

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Ps 140